Essmann + Schaefer GmbH + Co. KG, Wuppertal

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2 Essmann + Schaefer GmbH + Co. KG, Wuppertal Our company mission: We realize your idea or vision of a steel rule for your special and demanding needs and bring it to life. Due to constant developments of new rule types we own more patents on steel rules than any other producer worldwide. Did we ever have the opportunity to help you with a previous project? If not, let us be your partner in realizing your future projects! Our batch production and individual manufacturing enable new, unusual geometries or toothings and it primarily also assures: u fastest, comprehensive service in production and delivery u customized bevel hardness s between 50 and 66HRc u coatings, such as TIN, Teflon, Chrome or Tungsten u different basic materials, such as stainless steel or brass u special dimensions in thickness and height u small minimum quantities, e.g. for trial runs and special geometries and toothings. Quality always ranks first for us. It is our highest aim to meet your requirements. We produce according to ISO 9001 since the year Extracts from our product range: u steel rules for labels and foils, shaved or ground edge u steel rules with edge-hardening in all bevel geometries u extra sharp shaved edge u micro-ground edge u creasing rules in round, flat, facet and Laser Crease u perforating and wavy edge rules u special micro perforating rules with extraordinary small gaps u crease/cutting rules u glue flap rules u zipper rules u stripping rules, in plane or Esopick teeth, waved and/ or with perforation u rotary cutting rules, Eurotek, serrated rules, Kleancut and all other types for rotary diecutting u counterscore rules u special toothed knives for special purposes (depth, angle and tooth distance are optional) US-Patent "TopDurFlex Special 60W"

3 bevel geometries Bevel geometries 1.) standard bevel geometries side bevel (sb) centre bevel long side bevel (lsb) long centre bevel (lcb) 2.) bevel geometries for labels, foils and special purposes 2/3 1/3 1/3 1/ / /3 20 1/3 : 2/3, 18 : 26 (S1) 1/3 : 2/3, 30 : 10 1/3 : 2/3, 20 : 20 (S3) left bevel straight right centred bevel (S2) bevel concave (1K) 3.) bevel geometries for special purposes ES-profile (cb-es) ES-profile (lcb-es) DX-profile (cb-dx) DX-profile (lcb-dx) 0.02 crease scoring profile (CS) EQ-profile, 0.02 mm plane (cb-d2) extra long centre bevel (lcb-vs) side bevel with short counter bevel (sb-ks) Further bevel geometries on request. Standard angle for centre and long centre bevels is 54. Other often used angles are 30 and 42 angle.

4 content Technical details Hardness s, bendability, Thickness s and height tolerances Flatness, straightness, torsion, coil set, edge position Packaging units, weight, coil directions, bevel finish Cutting Steel Rules, TopDurFlex TopDurFlex -S-, TopDurFlex Special 60W TIN-TopDurFlex Special 60W, Special 60W Brilliant TopDurFlex Special 60W EQ, TopDurFlex Bestline, TopDurFlex DX, TopDurFlex ES-profile Wavy Edge Rules, Crease-Score Rules Perforating Perforating Rules, Asymmetrical Perforating Rules Special Micro Perforating Rules, Crease/Cutting Rules, flat crease, Crease/Cutting Rules with round crease Speedi Products Glue Flap Rules, Zipper Rules, Tissue Perforating Rules Creasing Creasing Rules, Facet Creasing Rules, Double Creasing Rules Laser Crease Rules, P-Creasing Rules, Half Creasing Rules Stripping Stripping Rules, Esopick Rules, Stripping Rules with perforation Speed Stripping Rules Waved Stripping Rules, Waved Esopick Rules Waved Stripping Rules with perforation Contact and legal notice

5 technical details 1.1 Hardness s Hardness s for TopDurFlex edge hardened rules, hardening depth: min mm Hardness of cutting edge: 580 HV ± 20 HV (approx. 54 ± 2 HRc) = standard 700 HV ± 20 HV (approx. 60 ± 2 HRc) = alternatively 800 HV ± 20 HV (approx. 66 ± 2 HRc) = alternatively Hardness according to customers requirements: hardness indication ± 20 HV (± 2 HRc)max. hardening depth 0.3 mm. TopDurFlex cutting rules are mainly produced from H2 or H3X steel. 580 HV / 54 HRc 700 HV / 60 HRc 800 HV / 66 HRc 1.3 Thickness tolerances Thickness S Tolerance 0.40 mm ± mm 0.45 mm ± mm 0.50 mm ± mm 0.71 mm ± mm 1.05 mm ± mm 1.42 mm ± mm 2.00 mm ± mm 2.84 mm ± mm H2-H4 H2-H4 H2-H4 Body hardness s for all rules: 1.4 Height tolerances Cutting Rules H2 H2 for creasing rules H3x H3 H4 H5 330 ± 15 HV (approx HRc) 375 ± 15 HV (approx HRc) 405 ± 15 HV (approx HRc 435 ± 15 HV (approx HRc) 520 ± 15 HV (approx HRc) 605 ± 20 HV (approx HRc) height mm H / mm height 23.80mm H ±0.02 mm height mm H / mm height mm H / mm TDF Special 60W any height H / mm Wavy Edge Rules H / mm Special Rules H / mm Creasing Rules Standard H +0 / mm 1.2 Bendability* Material Matrix Male part thick. hard. angle ß r 1 s No. angle α r No. 0,71 H2 TDF E1 40 0,50 S1 0,71 H3x E2 40 0,50 S1 1,05 H2 TDF E2 40 0,50 S1 1,05 H3x E3 40 0,75 S2 Laser Crease H ±0.04 mm Perforierlinien Standard H +0 / mm Stripping Rules H +0.5mm / -0.2 mm Stripping with Perf/ Speed Stripping H ±0.5 mm Waved Esopick / Stripping / Stripping with perforation H ±0.5 mm Spacing Rules H ±0.5 mm Plane Steel H ±0.02 mm 1,42 H2 TDF E3 40 0,75 S2 1,42 H3x E4 40 0,75 S2 * not suitable for creasing rules.

6 technical details 1.5 Flatness measured across the body. The maximum tolerance results from height H according to the following formula: X = max. 1 µm / mm e.g. for height 23.8mm: X = 23.8 x = max mm 1.6 Straightness straightness of the cutting edge or the back of 1 meter length: L = 1000 mm X max. 0.5 mm L = 500 mm X max. 0.3 mm 1.7 Torsion admissible torsion on 1 m length: max. 10 for any height 1.8 Coil Set meter lengths only: Length = L = 1000 mm X = max. 10 mm for meter lengths L X = max. 30 mm for coils X 1.9 Edge position for centre bevel and long centre bevel: M = ±0,02 mm for thickness 0.4; 0.45; 0.5 and 0.71 mm M = ±0,03 mm for thickness 1.05 M = ±0.04 mm for thickness 1.42 and 2.00 mm

7 technical details 2.1 Packaging Units 2.4 Bevel finish Thickness Height up to 25 mm lengths Coils inner diam. = 360 mm outside diam. = 470 mm 1.) shaved steel rule 0.40 mm / 1 pt (up to 12.0 mm height) 0.45 mm (up to 12.0 mm height) 0.50 mm / 1.5 pt (bis 24,0 mm Höhe) 100 m 180 m 100 m 160 m 100 m 140 m 2.) TopDurFlex edge hardened shaved steel rule 0.68 / 0.75 / 0.82 mm 100 m 100 m 0.71 mm / 2 pt 100 m 100 m 1.05 mm / 3 pt 75 m 75 m 3.) ground steel rule 1.42 mm / 4 pt 50 m 50 m 2.00 mm / 6 pt 40 m 40 m 2.84 mm / 8 pt 25 m 25 m other packaging units upon request 4.) edge-hardened ground steel rule 2.2 Weight Specific steel weight x height x thickness = weight per meter i.e x x 0.71 = 132 g/m 5.) micro-ground steel rule 2.3 Coil directions 6.) mirror-polished steel rule N North South S 7.) TIN-coated steel rule E East 8.) anti-adhesive steel rule West W 9.) stainless steel and brass rule

8 cutting Steel Rules for labels and foils Steel Rules for flatbed diecutting bevels side and centre bevel/ bevels for special applications bevels side and centre bevel, long side and long centre bevel / bevels for special applications hardness s H2; H3; TopDurFlex, Special 60W hardness s H2; H3x; TopDurFlex Special 60W standard thickness s 0.4; 0.45; 0.5 mm standard thickness s 0.71; 1.05; 1.42 and 2.0 mm heights mm heights mm Steel Rules for thermoformed materials Steel Rules for continuous stationary bevels side, centre, long side and long centre bevel bevels side, centre, long side and long centre bevel hardness s H2; H3; TopDurFlex Special 60W hardness s H4 + H5 standard thickness s 1.05; 1.42; 2.0 mm standard thickness s 0.71; 1.05; 1.42 mm heights mm heights mm Cutting Rules User-friendly rules suitable for short runs and standard requirements. Identical hardness of the body and the bevel. The smooth surface decarburisation process assures excellent bending results. The bevel is produced shaved or ground on costumer s request. (lcb) (sb) (lsb) TopDurFlex Rules Shaved rule with exact height tolerance, body characteristics as above, additionally edge hardened. Innovative hardness technology assures long life time of the bevel cutting edge. Excellent bending characteristics are assured. (lcb) (sb) (lsb)

9 cutting TopDurFlex -S- Rules Edge hardened, smooth-ground rule. The sharp, ground cutting edge requires less diecutting pressure. Innovative hardness technology assures long life time of the bevel cutting edge. Excellent bending characteristics are assured. (lcb) (sb) (lsb) TopDurFlex Special 60W Rules Edge hardened, micro-ground rule with the exact height tolerance of a shaved rule. The maximum sharpness and the micro-ground structure minimise dust and fluff. Recommended for difficult and tough materials, i.e. coated materials and foils. (lcb) (sb) (lsb) TIN-TopDurFlex Special 60W Rules TIN-coated, edge hardened, micro-ground rule with the exact height tolerance of a shaved rule. The TIN-coating reduces edge friction and is most suitable for long runs, i.e. in fast food, pharmaceutical and tobacco packages. (lcb) (sb) (lsb) TopDurFlex Spezial 60W Brilliant Rules A special tip-hardening process in combination with the slim bevel and the approved micro-ground finish increase the life-time and achieve excellent cutting results. Therefore this rule is most suitable for tough materials of thin or medium thickness as well as for coated boards, foils, synthetic materials or plastics. (lcb) (sb) (lsb)

10 cutting TopDurFlex Special 60W EQ Rules The solution for diecutting with increased cutting pressure and reduced make-ready time. The well-defined tip with its flat bevel (max. 0.02mm) provides the necessary stability. 002 (cb-d2) (lcb-d2) TopDurFlex Bestline Rules The improvement of the TopDurFlex ES-Profile Steel Rule. Due to its conical cutting bevel shape, the rule cuts easily into very hard material, supported by its oscillating off-rolling cutting point. (cb-bestline) TopDurFlex DX Rules A little pre-bevel absorbs the increased diecutting pressure and prolongs the life-time of the rule. (cb-dx) (lcb-dx) TopDurFlex ES-Profil Rules This unique bevel profile developed by E+S allows diecutting with increased pressure and shortened make-ready time. (cb-es) (lcb-es)

11 cutting Wavy Edge Rules A straight body with a wavy edge, producing waved profiles on the box. These rules can be produced from any type of steel rules. Our delivery range also contains flat waves, such as saw-wavings, safety-edge protections and wave geometries suitable for automatic rule processors. We produce these rules as well waved through the whole body. (lcb) Examples for wavings (larger scale) T=5.0mm T=3.5mm Crease Scoring Rules This rule simultaneously provides controlled creasing and defined scoring of the diecutting material. The small scoring bevel placed on top of the creasing geometry is additionally edge-hardened. (CS) Notes

12 perforating Perforating Rules for labels and foils Perforating Rules for flatbed bevels centre bevel/ bevels for special applications bevels centre bevel/ bevels for special applications hardness H2, H3, TopDurFlex Spezial 60W hardness H3 standard thickness 0.4; 0.45; 0.5 mm standard thickness 0.71; 1.05; 1.42; 2.0 mm heights mm heights mm Perforating Rules for continuous stationary bevels side, centre and long centre bevel hardness standard thickness heights H4 + H5 0.71; 1.05; 1.42 mm mm Perforating Rules Our Perforating Rules are produced with exact pitches. The perforation is burr-free. Gap and cut of standard pitches are wider or identical to the Rule s thickness. On top of the standard types, we produce asymmetrical pitches as well as well as gap and cut smaller than the material s thickness. Asymmetrical Perforating Rules In case of Asymmetrical Perforating Rules, pitches and the number of repetitions are free to choose. Long cuts, gaps or special-micro perforating parts can be produced in one piece. The Speedi products, which are asymmetrical as well, also allow new folding and stripping possibilities for consumer/shelf-ready packaging. (lcb) (sb) (lsb)

13 perforating Special-Micro Perforating Rules These Rules, also known as "invisible perforation", provide a unique, very fine perforation. Depth of gap is variable, depending on the thickness of material being diecut. Pitches are produced according to customers requirements. Standards can be produced in coils. Standards in 0.6mm depth are: 30tpi (0.4:0.4mm), 40tpi (0.3:0.3mm), 50tpi (0.25:0.3mm), 60tpi (0.25:0.25mm) and 72tpi (0.2:0.2mm), produced from hardness H5. (lcb) Crease/Cutting Rules with flat crease To achieve functional bending edges in corrugated board it is necessary to combine a cut and a crease. In addition to standard pitches we produce asynchronous pitches as well. The creasing top is without any burr in order to minimize fractures in the liner. Printed example: Crease/Cutting Rules with round crease To achieve functional bending edges in corrugated board it is necessary to combine a cut and a crease. This rule is designed for applications which afford a round creasing part. In addition to standard pitches we produce asynchronous pitches as well. Printed example: Speedi Products Particular perforating products, mainly used in corrugated, requiring intense consultancy service - designed for extremely difficult applications, i.e. separation of the blanks, folding and tearing technologies. Please contact us for further information or for consultancy. (lcb)

14 perforating Glue Flap Rules This rule roughens the surface of the diecut product and supports the gluing process, e.g. on box flaps. Waves and pitches according to customers request. Printed examples: T=5.0mm T=3.5mm Zipper Rules A Zip-A-Tear rule, being used pairwise to produce a tear away strip in a box. Standard is 2/3 straight part; 1/3 angled part at a 45 degree angle. A huge variety of other types is available on request. Printed examples (scale 1:1): Tissue Perforating Rules These Rules are for fast opening of shelf ready packaging. Angles and depths of perforation can be chosen according to customers requests. It is also known as Handhole Perforation. Printed examples: 40 25

15 Creasing Creasing Rules Our creasing rule excels due to its precise radius and the exact shape of the creasing edge. The changeover from the creasing angle to the body shows no burr. We produce all required creasing rule types, as well as special dimensions. (round) (flat) Facet Creasing Rules For finer creasing with a standard body. Especially for decorative and high-value packaging as well as for cut/crease plates (Drilled counter plates). Double Creasing Rules (round) Provides two creases side by side, which allow a better flow of the material during the creasing process. Especially recommended for multicomponent materials. (round) Laser Crease Rules One-piece creasing rule, produced with highest precision, available in all possible thickness configurations. The wider creasing top allows creasing widths up to 8 pt (2.84 mm), whereas the body fits into a standard laser slot. All types are suitable for automatic rule processors. Could be produced as well as Trufold or P-Crease Rule. Available in all dimensions and types. P-Crease Rules (flat) (round) (Trufold) This special geometry provides enough space for the corrugated board to expand. This way the creasing can take better shape without bursting the liner. Also available as Laser Crease. (round) (flat) Half Crease Rules To produce wider creasing channels in boxes. The mirrored assembly of 2 half crease or laser crease rules can double the width of the laser head, i.e. 12 pt (4 mm) or 16 pt (5,68 mm). (round)

16 Stripping Stripping Rules For waste ejection after the diecutting process. Plane edges on both sides of the rules. Used for standard die cutting speeds. (flat) Esopick Stripping Rules An e+s development to eject critical pieces. Recommended for the ejection of strong and thick cardboards or corrugated boards. For maximum performance in autoplaten machines. Stripping Rules with Perf For stripping at high die cutting speed. The teeth fix the waste, hold it exactly and strip it out safely. Spacing and depth to customers requirements. Speed Stripping Rules For stripping at high die cutting speed. Recommended for coated or laminated materials. The teeth fix the waste, hold it exactly and strip it out safely. Spacing and depth to your requirements.

17 Stripping Waved Stripping Rules The plane angles on both edges of the rule are used for standard die cutting speeds. The waving allows one rule to do the job of two side by side stripping rules. (flat) Waved Esopick Rules As symbiosis of stability and dynamic, this rule combines the advantages of waved stripping and Esopick rules. Waved Stripping Rules with Perf As symbiosis of stability and dynamic, this rule combines the advantages of waved stripping and stripping rules with teeth. Also available: waved speed stripping rules. Notes

18 Contact & legal notice Essmann+Schaefer GmbH+Co. KG Remscheider Straße 71 D Wuppertal fon: fax: www. essmannrules.com

19 Contact & legal notice precision steel rules Central Die Supplies Inc St-Regis Boulevard Dollard-des-Ormeaux, Quebec H9B 2M9 Canada fon: fax: Sosform B.V. Industrieterrein t Laar-8778 Charles Stulemeijerweg RT Tilburg Netherlands fon: fax: sosform@sosform.com Groupe Fogepack Z.I. - B.P rue Jules Verne Blendeques France fon: fax: fogepack@fogepack.com Company Simtec 29, Petrovsko-Razumovskiy pr. Moscow, Russia fon: fax: info@simtec-group.ru Central Die Supplies Inc Jane Street, Unit #3 Vaughan, Ontario L4K4L7 Canada fon: fax: info@centraldie.com Wagner Die Supply 2532 Converse Street Dallas, Texas USA fon: fax: info@wagnerdiesupply.com Wagner Die Supply 2041 Elm Court Ontario, CA USA fon: fax: info@wagnerdiesupply.com Wagner Die Supply 960 Industrial Drive, Unit 8 Elmhurst, Illinois USA fon: fax: info@wagnerdiesupply.com

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