LCR FLAT & ROTARY BLADES

Transcription

1 LCR FLAT & ROTARY BLADES Standard Cutting Rules Standard Creasing Rules Perforating Rules Combination Cut-Crease Rules Edge Wave Rules Zipper Rules Die Punchs Rotary Cutting Rules Rotary Creasing Rules Rotary Special Rules Bread Slicer Blades Band Saw Blades Information

2 CEO Message Taking this opportunity we would like to give our presentation as to the current situation of our company and the products which are not only the high quality products, the most attractive prices but also the on-time delivery on favorable terms and conditions. We are the biggest and leading manufacturer of steel rule including rotary rule, punch, band saw blade and other various blades in Korea. Having a manufacturing experience more than 30 years we are specialized in producing various blades with our advanced facilities and a scientific production management system. In pursuit of our goal to be the world best leader in this field, our business policy should be providing technical innovation and customer satisfaction so we always try to meet our customers diverse technical needs as a top issue. We are proud of playing a role in helping to develop state-of-the-art industry in Korea by supplying cutting rule form and other industrial blades. Now we are supplying our products over the world not limited domestic market based on top quality and competitive price. The sales volume over the world has been growing gradually and now we hope we could be your business partner in the future. We are sure you will be satisfied with the quality of our products and other business terms and finally we can start our mutual business successfully. Thank you. Best Quality Best Service Endless Development

3 Company History 1980's Founded "KYUNG SUNG PRECISION COMPANY" 1996's Moved to newly factory, Changed company name to "KS Blade Co." 00's Started exporting our main products (Mexico,Japan,China,Thailand etc.) Commended as an Export Promising Superior Company by small and Medium Business Administration. Registered with Venture Enterprise by SMBA 01's Developed Bread Slicing Blade and started exporting to Europe Countries ISO 01-KSA9001 Certified by SMICC 02's Selected as a Specializing Enterprise of Parts Materials by Ministry of Commerce Industry and Energy 04's Developed Coating technology on the cutting rule with KITECH 06's Started exporting steel rules with new brand "LCR" 09's Obtained the patents with Special Grinding Machine and Cutting rule Obtained the Certificate of Department in charge of R&D by KOITA 10's Make an exclusive contract with ELS in Japan Obtained the INNOBIZ Certification 11's Moved to Asan new factory Extended (8314m 2 ) ISO 14001:04 Certified by ICR Contents 01 Standard Cutting Rules 08 Rotary Cutting Rules Standard Creasing Rules Perforating Rules Combination Cut-Crease Rules Edge Wave Rules Zipper Rules Rotary Creasing Rules Rotary Special Rules Bread Slicer Blades Band Saw Blades 07 Die Punchs 13 Information

4 1. Flat Cutting Rule A. DUREX Series.(Edge-hardened Rules) DUREX Series is the most commonly used rule with its ideal combination of hardness and flexibility. 52 edge is standard. 42 angle requires less cutting pressure, gives a longer cutting life and reduces slivers and dust. Decarbonization provides good bendability. It is edge hardened from 52Rc to 62Rc to increase rule life. Available with shaved edges up to 50mm(1.968") high in all edge configurations. All DUREX series are designed for using with automatic beding equipment. (Rull processor) SUPEREX 52 (42) Extremely bendable to an angle of 150 with very high wear resistance.ideal for complicated design, or wherever tight radius bends are needed. Thickness (mm) 0.71(2PT) 0.45~0.71(1.3pt~2pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~ ±0.02 Hardness (Hrc) Body : 32 Edge :52 ±1(Body) Edge Type Shaved Ground Edge hardening method Laser Laser/Induction Max.angle of Mini.Bend Radius R DUREX-S 52 (42) Medium Soft Very good bendability, Has outstanding flexibility and durability. It's suitable for automatic bending machinery and bended to an angle of 130. Thickness (mm) 0.71(2PT) 0.45~1.07(1.3pt~3pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~ ±0.02 Hardness (Hrc) Body : 34 Edge :56 ±1(Body) Edge Type Shaved Ground Edge hardening method Laser Laser/ Induction Max.angle of Mini.Bend Radius R DUREX-M LCR DUREX-M rule has the excellent bending properties with the long service life of an extra hard cutting edge. 52 (42) Medium Thickness (mm) 0.71(2PT) 0.45~1.07(1.3pt~3pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~ ±0.02 Hardness (Hrc) Body : 36 Edge :56 ±1(Body) Edge Type Shaved Ground Edge hardening method Induction Laser/ Induction Max.angle of Mini.Bend Radius 130 R 01 Kyung Sung Blade Company

5 DUREX-H Resists extra impact. For cutting hard plastics and other difficult materials. 52 Medium Hard Thickness (mm) 0.71(2PT) 0.45~1.07(1.3pt~3pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~ ±0.02 Hardness (Hrc) Body : 42 Edge :56 ±1(Body) Edge Type Shaved Ground Edge hardening method Induction Laser / Induction 0 R B. AMAX Series.(Through-hardened Rules) Amax series is for straight work,slight bends and circular bends 1/8" diameter with AMAX55 and 1/4" diameter with AMAX65 It is ideal for abrasive materials,gasket,rubber,pvc materials,leather etc. AMAX55 Amax55 is excellent thru-harden rule with good hardeness ratio and is suitable for slightly abrasive materials. 52 Medium Hard Thickness (mm) 0.71(2PT) 0.45~1.07(1.3pt~3pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~ ±0.02 Hardness (Hrc) Body : 42 Edge :42 ±1(Body) Edge Type Shaved Ground Edge hardening method None(Thru-harden rule) Max.angle of Mini.Bend Radius 0 1.0R AMAX65 52 Hard Amax65 that can be bent 90 degree is very hard rule and offers the highest stability and performance during difficult cutting operations like abrasive materials. Thickness (mm) 0.71(2PT) 0.45~1.07(1.3pt~3pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~ ±0.02 Hardness (Hrc) Body : 48 Edge :48 ±1(Body) Edge Type Ground Edge hardening method None(Thru-harden rule) Max.angle of Mini.Bend Radius R C. FINE Series. FINE30 30 Soft Precision ground rule with superior bendability.ideal for labels,plastics and materials that have elasticity and whenever extreme sharpness is repuired. Thickness (mm) 0.45(1.3PT)/3(1.5PT) 0.71(2PT) ±0.01 Height (mm) 23.80(0.937") 7.0(0.275")~ ±0.01 Hardness (Hrc) Body :32 Edge :56 Body:34~38 Edge:52~60 ±1(Body) Edge Type Ground Edge hardening method Induction Max.angle of Mini.Bend Radius R (In case of 2PT, Body Hrc 32) Kyung Sung Blade Company 02

6 FINE42(52) Very precise ground rule. Edge hardened to 56Rc on a excellent bendable body.ideal for cutting labels, cotated paperboard, plastics, gaskets, membrane switchs, name plates, laminated folding cartons, etc. 42 Thickness (mm) 0.45(1.3PT)/ 3(1.5pt)/0.71(2pt) ±0.01 Height (mm) 23.80(0.937") 7.0(0.275")~ ±0.01 Hardness (Hrc) Body :34 Edge :56 Body:34~38 Edge:52~60 ±1(Body) Edge Type Ground Edge hardening method Induction Max.angle of Mini.Bend Radius R (In case of 2PT, Body Hrc 34) LABEL RULE Very precise ground rule with extremely sharp cutting edge. 42 Thickness (mm) 0.45(1.3PT) 3(1.5pt)/0.71(2pt) ±0.01 Height (mm) 8.0(0.315") 7.0(0.275")~.0(0.472") ±0.01 Hardness (Hrc) Body :32 Edge :56 Body:30~38 Edge:52~60 ±1(Body) Edge Type Ground Edge hardening method Induction Max.angle of Mini.Bend Radius R (In case of 2PT, Body Hrc 34) D. VF series A fine ground edge makes it an ideal rule for cutting more difficult and hard materials like gasket,rubber, vacumn forming, carpet,carsheet etc. 42 (52) Thickness (mm) 1.07(3PT) 1.42(4PT) ±0.01 Height (mm) 23.8(0.937")~ 50.0(1.969") ±0.02 Hardness (Hrc) Body :38 Edge :59 Body:34~42 Edge:52~60 ±1(Body) Edge Type Ground Edge hardening method Induction Max.angle of Mini.Bend Radius R 03 Kyung Sung Blade Company

7 2. Creasing Rule Has identical,fully round edges,top and bottom.also available with squared bottom by special order. Double Circular One Circular Champer Facet Thickness (mm) 0.71(2pt) 0.45(1.3pt)~2.85(8pt) ±0.01 Height (mm) 22.0(0.866")~23.60(0.929") 8.0(0.315")~50.0(1.968") ±0.02 Hardness (Hrc) 36 ~45 ±1 COLOR BLUE YELLOW/WHITE 3. Perforating Rule Thickness(mm) 0.71(2pt) 0.45(1.3pt)~1.42(4pt) ±0.01 Height (mm) 23.32(0.9")~23.80(0.937") 8.0(0.315")~50.0(1.968") ±0.02 Hardness (Hrc) 36 34~45 ±1 Tooth (mm) (1/50") to 25.4(1.0") Gullets(Ties) (mm) (1/50") to.7(1/2") Depths(mm) Bevel 2.5mm CF ~5mm CFDB, SF Color BLUE WHITE Kyung Sung Blade Company 04

8 4. Combination Cut-Crease Rule Available in any combination of cut-crease, lengths and heights. Thickness (mm) 0.71(2pt) 0.45(1.3pt)~1.42(4pt) ±0.01 Height (mm) 23.32(0.9")~23.80(0.937") 8.0(0.315")~50.0(1.968") ±0.02 Hardness (Hrc) 36 34~45 ±1 Cut-crease (mm) 5X5, 6X6, 7X7, 8X8, 10X10 etc.. Crease Heights (mm) 22.8(0.11"), 23.1(0.909"), 23.3(0.917") etc. Bevel CF CFDB Color BLUE WHITE 5. Zipper Rule Thickness (mm) 0.71(2pt) 1.07(3pt) ±0.01 Height (mm) 23.80(0.937") 8.0(0.315")~50.0(1.968") ±0.02 Hardness (Hrc) Body :34 Edge :56 On request ±1 Kerf. 3.0(0.1") (3-4 ~ 3-8) 6. Wave Rule Available in a large range of popular pitches including special pitches produced to customer's specific requirements. Note: The cutting edge is waved with a straight back. Thickness (mm) 0.71(2pt) 1.07(3pt) ±0.01 Height (mm) 23.80(0.937") 23.32(0.9")~23.80(0.937") ±0.02 Hardness (Hrc) Body :34 Edge :56 ±1 Pitches (mm) 05 Kyung Sung Blade Company

9 7. Punch Standard Heights mm A B C D E F G H I J K Item Cut Size Interval Heights Out-dia Thickness 0.8 ~ A Label 1.8 ~ ~ ~ ~ B Label Side Ejection 1.3 ~ ~ ~ ~ C Round PVC 2.0 ~ ~ ~ ~ ~ ~ D Round Silicon ~ ~ ~ ~ 21.0 E Round PVC 1.0t ~ ~ 41.0 F Round Silicon 1.0t 2.0 ~ ~ ~ G Spring A ~ ~ ~ H Spring B ~ ~ ~ I Side Ejection 1.0 ~ ~ ~ ~ 13.0 J Gasket 2.0 ~ ~ ~ K Bowl ~ ~ 11.0 Kyung Sung Blade Company 06

10 8. Rotary Cutting Rule A. Serrated Standard Type LCR Rotary cutting rule provides excellent advantages as below. - Reduces paper dust - Superior bendability - Excellent formability - Eliminates edge crush - Provides excellent anvil life - Available standard or edge hardened rule - Avilable in coils and strips. Pictures (8TPI/10TPI/TPI) Standard Available Thickness (mm) 1.42(4pt) 2pt/3pt/4pt (0.71/1.07/1.42) Heights (mm) 25.40(1.00") 23.80~30.00 (0.937"~1.") Hardness (Hrc) Body : 34~38 Edge:34~52 Pitch (TPI) 8, 10, 5, 16, Bevel Center Side Notch No notched Notched Curvatures (mm) 487(66x90) 257(37_1/2 x90) 279(38x90) 360(50x90) Packing 30m(100Ft.) Straight / Curved On request 07 Kyung Sung Blade Company

11 9. Rotary Creasing Rule - Superior bendability - Excellent formability - Avilable in coils and strips Standard Available Thickness (mm) 1.42(4pt) 2pt/3pt/4pt (0.71/1.07/1.42) Heights (mm).7mm(00")~50.0mm(1.968") Hardness (Hrc) 34 34~45 Edge Profile Double Round Single Round Notch No notched Notched Curvatures (mm) 487(66x90) 257(37_1/2 x90) 279(38x90) 360(50x90) Packing 30m(100Ft.) Straight / Curved On request 10. Rotary Special Rule A. Perforating Rule Standard Available Thickness (mm) 1.42(4pt) 2pt/3pt/4pt (0.71/1.07/1.42) Heights (mm) 25.40(1.00") 23.80~26.16 (0.937"~1.030") Hardness (Hrc) Body : 34~36 Edge:34~52 Bevel Center Tooth sizes (mm) 1/16"~1" (1.6mm~25.4mm) Gullets(Ties)(mm) 1/16"~2/5" (1.6mm~10.0mm) Notch No notched Notched Curvatures (mm) 487(66x90) 257(37_1/2 x90) 279(38x90) 360(50x90) Packing 30m(100Ft.) Straight / Curved On request *All other metric sizes as well as other dimensions are available as a special order. B. Combination Rule Available in any combination of cut-crease, lengths and heights. Standard Available Thickness (mm) Cut Height (mm) 1.42(4pt) 25.40(1.00") 2pt/3pt/4pt (0.71/1.07/1.42) 23.80~26.16 (0.937"~1.030") Hardness (Hrc) 36 34~45 Bevel Center Cut-crease (mm) 5X5, 6X6, 7X7, 8X8, 10X10 etc.. Crease Heights(mm) Available in any crease height. Notch No notched Notched Curvatures (mm) 487(66x90) 257(37_1/2 x90) 279(38x90) 360(50x90) Packing 30m(100Ft.) Straight / Curved On request Kyung Sung Blade Company 08

12 11. Bread slicer Blade & Bandsaw Blade BREAD SLICING BLADES LIST model no. name B T L H S N D KB-1 KB-2 KB-2 KB-3 KB-4 KB-5 KB-6 KB-7 KB-8 KB-9 KB-10 KB-11 KB- KB-13 KB-14 KB-15 KB-16 KB-17 KB- KB-19 KB- KB-21 KB-22 KB-23 KB-24 KB-25 KB-26 KB-27 KB-28 KB-29 KB-30 canada kalmeyer heristal delta 260 delta 261 maho-1 maho-2 renove VLB 228 VLB VLB 259 VLB 260 VLB-F1 VLB-F2 VLB-F3 Jac 270 Jac 271 Jac 272 VLB-W Wabama ABO-W Haston Spain Ir-290 Ir-295 National(hole) National Linger W-Linger Band-knife Fish slicing knife.7.7 9mm~30mm ~ coil coil // /hole 5.5/hole 5.5/hole 3.2/pin 3.2/pin 5.5/hole 4.5/hole 3.2/hole 4.5/hole 4.5/hole 4.5/hole 4.5/hole 5.0/hole 3.2/hole 3.5/hole 3.2/pin 3.2/pin 3.2/pin 4.5/hole 3.2/pin 5.5/hole 5.5/hole 5.0/hole 3.5/hole 4.0/pin 3.5/hole 6.4/rivet 6.4/rivet 6.4/rivet 4.7/hole 4.7/hole 4.7/hole Other thickness and width is available according to each item. The raw material of fish slicing kinfe is stainless steel. 09 Kyung Sung Blade Company

13 Band Saw Blades We can make applications including Food Processing, Re-Sawing, Plastic, Rubber and Cutting. All of our Bandsaw Blades are made to order at our facility Scalloped Edge Band Knives Cross Ground Scallop Edges - Style : Band Knives-Scallop Edge - Knife Style: m/m, 6.35m/m, pitch size - Scallop Edge: Single Bevel - Applications: A specialty bandsaw blade designed for foams, fabric and other soft, fibrous materials. Straight Edge Band Knives Straight Edge (Single Bevel) Straight Edge (Double Bevel) - Style : Band Knives-Straight Edge - Knife Style: Straight Edge(Single Bevel) - Applications: A special blade designed for foams, fabric and other soft, fibrous materials. Single Thickness (m/m) 0.3 ~ ~ 0.6 Height (m/m) 7 ~ ~ 100 Size (m/m) On reguest On reguest Double 0.3 ~ ~ 100 On reguest Production & Supply after being ordered (in case of non-standard goods) Kyung Sung Blade Company 10

14 . Informations A. Edge Type B. Edge Angle Center Face Center Face Double Bevel Side Face 52 (42 ) Decarbonization layer 30 ~ Side Face Double Bevel Shaved Ground 60 C. Dimensions And Tolerances. C-1:Thickness TOLERANCES OF FORM h Classification: The Height classification is only done when the rules are manufactured in cut lengths up to 1,000mm I = 1000mm t h t g I = 1000mm S Cross Camber t h = max 1 μm / mm(height h) te Flatness t e = max 5mm / 1000mm(Length I) Straightness t g = max mm / 1000mm(Length I) pt 1,1 1,3 1,5 2,0 3,0 4,0 Thickness mm mm ±0.01 ±0.01 ±0.01 ±0.015 ±0.015 ±0.02 Tolerance inch ±0.0004" ±0.0004" ±0.0004" ±0.0006" ±0.0006" ±0.0008" D.Packing Units D-1 : All rule Types.(Except wave-edge rule,zipper rule,rotary rule) Thickness <15mm pt mm coil pcs 1, , ,5 3 2, , , Rule Heights 15-27mm coil pcs mm coil pcs D-2 : Wave Edge Rules. D-3 : Zipper Edge Rules. D-4 : Rotary Rules. Thickness pt mm 2, , Coil (m) Pcs Thickness pt mm 2, , Coil (m) Pcs 25 set set Thickness pt mm 2, , , Coil (m) Pcs Kyung Sung Blade Company

15 E.Coil Winding Directions Maximum Outside Diameter od Coil=470mm Maximum Inside Diameter od Coil=360mm Standard:CCW / ANTI-CLOCKWISE Available:CW / CLOCKWISE F.Hardness Guide Rockwell Hardness (Hrc) Vickers Hardness (HV) Shore Hardness (HS) Our products with sufficient technologies and quality guarantee power. high quality and high precise products to cope with requirements more high future is our goal from now... Kyung Sung Blade Company

16 KYUNG-SUNG KS Blade Co.,Ltd 1489, Asan Technovalley, Seokgok-ri, Dunpo-myun, Asan city, Chungcheongnam-do, Korea T e l : /5 F a x : swyun@ksblades.co.kr Web: BLADE COMPANY Best Quality Best Service Endless Development