Flatbed Diecutters In the end, performance counts

Transcription

1 Flatbed Diecutters In the end, performance counts A partner of Heidelberg

2 In the end, performance counts Flatbed Diecutters from Gallus Every day, a dynamic environment poses new challenges to the folding carton manufacturer. It is therefore very important to constantly adapt, while relying on proven equipment: the Flatbed Diecutter. Flatbed die-cutting technology has consistently enhanced in recent years and continues to play a leading role in folding carton production. Gallus has further improved and perfected it for even better suitability to present market requirements. The Gallus FCL and the Gallus FSM: Two flatbed diecutting solutions offer maximum efficiency. Production capacity all along the line. In the end, it s performance that counts Gallus Flatbed Diecutters for the highest efficiency production of folding cartons from the roll. Flatbed die-cutting technology offers many advantages for folding carton production: cost-efficient cutting dies high efficiency for a wide range of runs, especially for short runs easy adjusting and changing of creasing and cutting units combination of creasing and stamping, as well as window and outline cutting using a single tool optimized logistics offering good availability, short delivery and response times, less storage requirements etc. Single blank ejection in combination with a 00% inspection system Services Our worldwide presence guarantees you fast and reliable service and spare parts. Professional assistance and preventive maintenance are highly important. You are assured of maintaining high quality production efficiency and throughput without costly, unexpected interruptions to your production. Consultancy and Training On top of first-class service we advise you on the selection of the appropriate machine system and make cost-effectiveness calculations. We also give advice on new printing technologies and workflow optimization. Safe investment Gallus inline machine systems stand for the highest standards of quality, performance and customer service. Gallus machines offer reliable and constant quality over the entire product range. Due to our worldwide sales and service network we can guarantee fast and reliable support anywhere in the world. Heidelberger Druckmaschinen AG is the strong partner by Gallus side. All in all you can be sure your new Gallus machine is a safe investment for the future. Gallus Carton Solutions Gallus is far more than just a press supplier. Gallus Carton Solution is a synonym for consultancy and custom-made inline systems for modern production requirements: both productivity for high-volume runs and high flexibility and fast change-over for short runs. For all those different demands, Gallus offers customized machine systems, inline with rotary or flatbed die-cutting units. High-performance offline die-cutting systems complete the range of products.

3 Roll advantage I Most of carton production costs are caused by paperboard. Purchasing rollstock can save you up to 0%, which drops straight to your bottom line. This is a clear advantage of inline production. Roll advantage II Nesting of blanks across and in web direction allows for an endless layout and maximum utilization of the substrate. Offline type Finishing of cigarette packaging is a typical application for the offline version. Preprint webs are processed in a separate production line, which may also include value-adding processes like hot foil stamping, rotary hot foil embossing and braille embossing.

4 The Gallus FCL 670/850/00 Powerful performance for high throughput The flatbed cutters of the Gallus FCL series are synonymous with powerful performance and precision for medium and long run lengths. When converting paperboard from roll, the Gallus FCL sets the standard for productivity and throughput. Job storage and recalling of machine presettings reduce setup times to a minimum. The Gallus FCL is the flagship of the Gallus flatbed cut line portfolio and has proven itself over the years, whenever long-term performance and reliability are paramount. Features The Gallus FCL is fully servo-driven and available as an inline or offline version in three working widths (670, 850 and 00 mm). Repeat adjustments can be done at touch of a button, without gears. Web direction is from right to left. At first, the web is conditioned, then creased, embossed, cut and in the end processed as sheets. Cutting waste is removed by the stripping drum and then vacuumed away. Up to eight lanes can be separated and delivered onto a shingle conveyor. Each lane can be upgraded with a single blank ejection in combination with a 00% inspection system. Stacking devices are available upon request. Strengths Cutting forces between 200 and 300 tons allow sophisticated applications. A patented infeed section at the cutting unit ensures precision web control and guarantees tight-tolerance register accuracy. Maximum web utilization by single-knifing and nesting. Up to 2,000 strokes per hour are possible. A high degree of automation and memory of job data minimize setup times at order change. Adjustments can be made on the fly: e.g. adjusting the cutting-die to the counterplate. Rage of application With the Gallus FCL all common paperboard types of thicknesses up to.030 can be processed, whether virgin or recycled board, laminated or not. The three types available are very well suited for medium to long runs, including high volume cigarette packs, medium cosmetic runs and multipacks. Shingle delivery separate blanks strip waste transport sheets cut, crease, emboss feed cardboard web

5 Technical data Gallus FCL 670 Gallus FCL 850 Gallus FCL 00 Web width max. 690 mm (27 ) 870 mm (34 ¾ ) 020 mm (40 ¾ ) Web width min. 345 mm (3 ½ ) 430 mm (7 ) 50 mm (20 ) Processing width max. 670 mm (26 / 3 ) 850 mm (33 ½ ) 00 mm (39 ¾ ) Repeat length max. 820 mm (32 ¼ ) 820 mm (32 ¼ ) 000 mm (39 / 3 ) Repeat length min. 405 mm (6 ) 405 mm (6 ) 457 mm (8 ) Repeat length increments infinitely variable infinitely variable infinitely variable Die-cut blank dimension max. (width x length) Die-cut blank dimension min. (width x length) 670 x 820 mm (26 / x 32 ¼ ) 850 x 820 mm (33 ½ x 32 ¼ ) 00 x 000 mm (39 ¾ x 39 / 3 ) 70 x 70 mm (2,8 x 2,8 ) 70 x 70 mm (2,8 x 2,8 ) 70 x 80 mm (2,8 x 7 ) Number of blanks across max Smallest waste dimension in web direction Smallest waste dimension across web direction 8 mm ( / 3 ) 8 mm ( / 3 ) 8 mm ( / 3 ) 6 mm (¼ ) 6 mm (¼ ) 6 mm (¼ ) Die-cutting force max. 200 to 250 to 300 to Machine output max. (depending what is reached first) Register accuracy (web direction) 350 strokes/min. or. 220 m/min. (350 strokes/min. or. 720 ft/min.) 350 strokes/min. or. 220 m/min. (350 strokes/min. or. 720 ft/min.) 350 strokes/min. or. 20 m/min. (350 strokes/min. or. 690 ft/min.) Print to cut 95% (99%) ± 0,2 (0,25) mm (± 0,008 (0,0) ) ± 0,2 (0,25) mm (± 0,008 (0,0) ) ± 0,2 (0,25) mm (± 0,008 (0,0) ) Substrates Paperboard from Subject to changes approx. 80 up to 600 g/m², with max. thickness of 750 μm (approx. 37 up to 23 lbs/msf, with max. thickness of 30 pt) approx. 80 up to 600 g/m², with max. thickness of 750 μm (approx. 37 up to 23 lbs/msf, with max. thickness of 30 pt) approx. 80 up to 600 g/m², with max. thickness of 750 μm (approx. 37 up to 23 lbs/msf, with max. thickness of 30 pt) Exchange modules (stripping module) combined with automated presetting guarantee minimum setup times. The die-cutting module is the heart of the Flatbed Diecutter: solid, powerful (up to 300 tons), fast, highly precise and smooth-running. The FCL combines a number of unique technical features, such as the patented infeed section for an accurate feed into the die-cutting module.

6 The Gallus FSM 50 The economical solution for short runs In the growing market for short runs, the Gallus FSM 50 is an ideal solution for economic production of small cartons. It perfectly compliments the inline machine system Gallus CCS 50. Powerful features in a compact size. Features The Gallus FSM 50 is exclusively available in a working width of 20. It is fully servo-driven, without any format gears. Web direction is from left to right. The infeed and the die-cutting section are followed by an optional available window stripping unit. Stripping is done by special pins. Inside the separating unit, the blanks are separated from the waste matrix. The delivery section de-nests blanks and delivers them to a shingle conveyor. A stacking device is available on request. Strengths Today short runs call for low die costs, low waste and fast makeready times. As matrix-style Diecutter, the Gallus FSM 50 sets the standard for small and rugged die-cutting machines. When producing folding cartons without windows, the Gallus FSM 50 requires no additional stripping tools, resulting in lower costs and faster set-up times. The machine has a maximum length of 236, without a stripping unit. When adding a window stripping unit, the entire length would be approx. 35. Range of application All common paperboard grades of up to.024 thickness, virgin or recycled, laminated or not, can be die-cut on the Gallus FSM 50. Though designed for the inline-operation with the Gallus CCS 50, the Gallus FSM 50 can be integrated to other machines as well. An offline-version for processing preprinted web is also available. feed paperboard web process (cut, crease, emboss) transport paperboard web strip waste separate blanks save product

7 Technical data Gallus FSM 50 5 Web width max. 56 mm (20 / 6 ) Web width min. 254 mm (0 ) Processing width max. 50 mm (20 / 6 ) Repeat length max. 660,4 mm (26 ) Repeat length min. 304,8 mm (2 ) Repeat length increments infinitely variable Die-cut blank dimension max. (width x length) 254 x 330 mm (0 x 3 ) Die-cut blank dimension min (width x length) 80 x 85 mm (3 / 6 x 3 / 3 ) Number of blanks across max. 4 Die-cutting force max. Machine output* at max. repeat length (660,4 mm/26 / 3 ), max. at min. repeat length (304,8 mm/2 ), max. *equipped with window stripping unit approx. 20% less 80 to 200 strokes/min. (ca.30 m/min.) or. 300 strokes/min. (ca. 90 m/min.) (200 strokes/min. (ca.425 ft/min.) or. 300 strokes/min. (ca. 295 ft/min.)) Register accuracy (web direction) Print to cut 90% (98%) ± 0,5 (0,25) mm (± 0,006 (0,0) ) Substrates Paperboard from approx. 450 g/m², with 200 up to 600 μm thickness (approx. 92 lbs/msf, with 8 up to 24 pt thickness) Subject to changes Compact and efficient: The die-cutting unit of the Gallus FSM 50 has a maximum force of 80 tons. The window stripping unit uses standard stripping pins and can be set up offline. (Available as an option) The ideal solution for short runs and fast makereadies: Here, driven rollers separate the blanks from the waste-matrix; stripping tools are unnecessary.

8 Gallus Stanz- und Druckmaschinen GmbH Am Forst Weiden Germany T F Gallus Printing Machinery Corp Black Lake Place Philadelphia, PA 954 United States of America T F