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Sabina Murphy
5 years ago
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3 4.500" O " tapped, threads on both sides. rill hole through part, and tap through, or tap at least 0.375" usable thread on each side. (x11) 0.500" deep clearance through with counterbore to 0.970" deep (leaving 0.030" of material to bottom of part). (x4) 3.439" 0.50" deep 0.875" deep P(x8) (x4) 0.125" deep.... Plunge holes Ø 0.250" at these locations first, before cutting out inner cavity. See additional note 3. Hole Ø 0.250", 0.625" deep. etails of bottom not important. (x3) Hole Ø 0.250", 0.809" deep. etails of bottom not important. Rectangular cavity 0.450" x 0.250" x 0.655" deep (through holes J), corner fillets Ø 0.125" " contact surface 0.125" deep G. H.. Hole Ø 0.177" through part " x 0.250" rectangular slot (with Ø 0.250" fillets) through to main cavity (2" deep). n addition, 0.675" x 0.375" rectangular slot (with Ø 0.375" fillets) through to prism pocket (0.25" deep) tapped, 0.400" deep. etails of bottom not important. J. Rectangular cavity 0.800" x 0.450" x 1.250" deep, corner fillets Ø 0.250" ".626".120".625".264" N G K K N N J N M M.461".685".935" 1.023" 1.111" 1.199" 1.287" 1.461" 1.632" 1.973" 2.623" 2.953" 3 H 3.523" H.860" deep 4.368" 4.503" 4.730".330".190".040" L L.017".372" 5.354" 5.737" 6 6 K. L. M. N. O. P. Holes Ø 0.063" through to cavity (1.43" deep). Predrill 1.25" deep so bit wont wander. These holes should be made before cavity J is cut. (x5) rill hole Ø 0.190", 2.0" deep; details of bottom not important. Then ream Ø 0.250", 0.040" deep, flat bottom. xternal feature is a 0.33" tall, Ø0.372" cylinder which has a channel cut using a 1/32" radius milling cutter. This channel is centered 0.190" from end of feature and has a depth of 0.017". rill hole for 8-32 loose (Ø 0.185") clearance through to inner cavity. Then counterbore to Ø 0.332", 1.610" deep, flat bottom. Then counterbore Ø 0.500", 0.425" deep relief with flat bottom, and Ø 0.625", 0.375" deep counterbore. Tap hole 3/8-24 so usable threads extend to at least 1" below outermost surface of part. (x2) 4-40 tapped, at least 0.25" usable thread. etails of bottom not important(x2) Hole angled 45 with respect to back surface, centered on hole, and 0.688" below top of piece. ll depths measured from top right corner. irst drill through to main cavity Ø ± 0.001". Then counterbore Ø 0.500", 0.696" deep relief with flat bottom and Ø 0.625", 0.647" deep counterbore. Tap as in M. Ø 0.070" hole through part. (ut after arm has been machined to 0.5" thick.) (x8).880" 1 J M M UNOY LTTROW LSR -- MN VTY. OOK, P. MRTN,. STK 3/24/11 TONL Material is 6061-T6 aluminum. Starting block is 4.83" x 6" x 1". Standard tolerance is 0.005" unless otherwise noted ut holes and first. Secure part to supporting base using holes (to support part) and holes (to support arm), then cut main cavity through part, plunging first at locations. Surfaces marked "contact surface" must be made very flat (finishing pass with end mill, as little chatter as possible). See attached drawing for selected details (ramp and arm).

4 RMP TL RM TL (x2) 2.844" 3.076".900" (x4) 3.148" 3.371" 3.570" 3.751" P(x8) 3.008" 3.093" 3.217" 3.302" 3.428" 3.513" 3.609" 3.712".525" 3.302".125".450".800" 3.054" 3.080" 1.860" 2.941" 2.989" 2.883" 2.791" S ROSS STON degree angle cut made using Ø 0.25" end mill from above. Use many repeated N passes to make ramp as smooth as possible " 2.547" 2.379" 2.686" 2.595" 2.518" 2.408" P(x8) (x4) (imensions measured from lower left hand corner of cavity body) UNOY LTTROW LSR -- SLT TL. OOK, P. MRTN,. STK 2/24/10

5 TOP VW 4.500" 4.247" 3.750" : 8-32 clearance (Ø 0.177") through part with Ø 0.313" counterbore, 0.164" deep from bottom; for mounting lower lid to baseplate " 1.200" 1.200" : Ø 0.313" through part (to clear screws which attach the lower lid to the main cavity). : 1/4-20 clearance (Ø 0.257") through part with Ø 0.438" counterbore, 0.250" deep " 2.250" 2.250" 2.467" 1.200" 5.283" 1.200" : 1.200" x 1.200" square hole (with 5/16" circles on corners to allow for machining); cut 0.020" deep and centered as shown. ottom of channel should be a very flat surface (set finishing pass to minimize machining marks and tool chatter) " 0.750" 0.626" 0.253" 0 TONL Material is 6061-T6 aluminum. Starting block is 4.5" x 7.75" x 1". Standard tolerance is 0.005" unless otherwise noted " 1.139" 2.507" 3.875" 5.606" 6.612" 7.375" 7.750" 0.500" 5.244" RONT VW UNOY LTTROW LSR -- SPLT. OOK, P. MRTN,. STK 2/24/10

6 TOP VW 0.080" deep 0.005" deep 0.010" deep 4.480" 4.227" 3.958" 3.419".500".250" 1.600" 1.350" 2.317" 2.332" G 1.802" 2.296" 1.750" 1.262".993".606".233".750".080".264".559".685" 1.632" " 4.730" 5.441" 5.737" " 2.729" 3.722" : 8-32 clearance through part (Ø 0.177"), for mounting lids to main cavity. : 8-32 tapped through part, for mounting lower lid to baseplate. : Ø 0.177" hole through part. : 1.750" x 1.350" x 0.080" deep rectangular hole with Ø 3/8" fillets, and centered as shown. imensions not critical. : 1.600" x 0.500" x 0.005" deep rectangular hole with Ø 3/8" fillets, inset with a 1.500" x 0.250" x 0.010" deep rectangular hole with Ø 1/4" fillets, rotated 45 relative to rest of part, and centered as shown. imensions not critical. (nset border to be used to align grating arm.) : 0.115" wide flat-bottom channel, 0.080" deep, oriented as shown. hannel is for a 3/32" thick, 4.5" inner diameter O-ring. G: Ø 7/32" flat-bottom hole, 0.055" deep, for a 1/16" thick, 5/64" inner diameter O-ring. RONT VW TONL 1. Material is 6061-T6 aluminum. Starting block is 4.48" x 6" x 0.75". 2. Standard tolerance is 0.005" unless otherwise noted. UNOY LTTROW LSR -- VTY LS. OOK, P. MRTN,. STK 2/24/10

7 0.020" UNOY LTTROW LSR -- O MOUNTNG LOK : 4-40 clearance, 0.655" deep; 4-40 tapped through remaining material, as shown.. OOK, P. MRTN,. STK 2/24/10 : : : : : G: H: : J: 8-32 tapped through to hole G clearance, through to hole (for venting) clearance, through to slot, with 0.230" deep counterbore 4-40 tapped, with maximum thread depth possible. Gap is centered vertically; dimension not critical. Ø 0.580" "/-0 through. Ø 0.187" hole, 0.140" deep with flat bottom (use 3/16" end mill). Ø 0.094" hole, 0.375" deep; shape of bottom not critical. Ø 0.313" section removed from corners as shown; size and dimension not critical " 1.275" 0.800" 0.600" 0.375" 0.125" H G 0.125" 0.177" 0.932" 1.080" TOP VW J J 0.313" 0.625" TONL Material is 6061-T6 aluminum. Starting block is 1.40"x0.78"x1.08". Standard tolerance is 0.005" unless otherwise noted. Surfaces labeled "contact surface" should be made very flat (i.e. cut with a fly cutter then lap flat). LT S VW H 0.390" (to relief center) RONT VW 0.390" (to center of gap) RGHT S VW 0.250" contact surface 0.780" 0.655" H G 0.230" 0.055" 0.375" 0.539" J 0.156" J J 1.025" 0.924" 0.469"

8 TOP VW 0.080" deep 4.480" 4.227" 3.958" 3.419" 1.802" 1.262".993".606".233".264".559" 1.270" 1.632" " 5.441" 5.737" 6.750".080" RONT VW TONL 1. Material is 6061-T6 aluminum. Starting block is 4.48" x 6" x 0.75". 2. Standard tolerance is 0.005" unless otherwise noted. : 8-32 clearance through part (Ø 0.177"), for mounting lids to main cavity. : 8-32 tapped through part. : 0.115" wide flat-bottom channel, 0.080" deep, oriented as shown. hannel is for a 3/32" thick, 4.5" inner diameter O-ring. UNOY LTTROW LSR -- NW TOP L. OOK, P. MRTN,. STK 2/24/10

9 TOP VW UNOY LTTROW LSR -- SOLTOR PTR.020".020".500".875" 1.600". OOK, P. MRTN,. STK 09/24/10. avity thru piece, corner fillets Ø 0.250" clearance, extra loose fit (Ø 0.250"), with loose counterbore Ø 0.375", 0.875" deep (screw requires a 0.310" outer diameter washer for assembly). (x4) ".420" 1.112" 1.329" 1.417" 1.750".250".452".539" V RONT VW.656".994".994" 1.331" 1.448" 1.535" 1.800" V 2.050".537" 1.035" 1.230" contact surface SSMLY.875" S VW.800" 1.600".732" contact surface V V tapped 0.5" deep (x4, located on square side length 1" rotated 5 deg clockwise). Holes not included in side view for clarity clearance, free fit, to 0.250" deep, then 8-32 tapped through to cavity " wide relief cut, 0.020" deep. On back of part and centered as shown " wide relief cut, 0.020" deep. On front of part and centered as shown. PRPHRLS: OR body type isolator, Thorlabs P/N O-3-(wavelength)-VLP iber coupler assembly: tilt plate with connectorized fiber port, Oz Optics iber coupler assembly to laser head adapter Oz Optics adapter # x 1" ss socket-head cap screw, w/ narrow profile (Ø0.310" O) washer. V V V TONL Material is 6061-T6 aluminum. Starting block is 1.75" x 2.05" x 1.60". Standard tolerance is 0.005" unless otherwise noted. Surfaces marked "contact surface" must be made very flat (finishing pass with end mill, as little chatter as possible, lapped).

10 .333" " 1.112" 1.329" 1.417" 1.750".250".452".539" TOP VW RONT VW.994" 1.448" 1.535" 1.800" 2.050".020".020".875".109" contact surface S VW.732" contact surface. avity thru piece, corner fillets Ø 0.125" clearance, extra loose fit (Ø 0.250"), with loose counterbore Ø 0.375", 0.250" deep (screw requires a 0.310" outer diameter washer for assembly). (x4) 4-40 tapped through part (x4, located on square side length 1" rotated 5 deg clockwise). Holes not included in side view for clarity clearance, free fit, to 0.450" deep, then 8-32 tapped through to cavity " wide relief cut, 0.020" deep. On back of part and centered as shown " wide relief cut, 0.020" deep. On front of part and centered as shown. PRPHRLS: OR tablet optical isolator, Thorlabs P/N O--780-VLP iber coupler assembly: tilt plate with connectorized fiber port, Oz Optics P/N. iber coupler assembly to laser head adapter Oz Optics adapter #15. V x 0.375" ss socket-head cap screw, w/ narrow profile (Ø0.310" O) washer. SSMLY V V V V V V TONL Material is 6061-T6 aluminum. Starting block is 1.75" x 2.05" x.375". Standard tolerance is 0.005" unless otherwise noted. Surfaces marked "contact surface" must be made very flat (finishing pass with end mill, as little chatter as possible, lapped). UNOY LTTROW LSR -- VTY-OUPLR PTR. OOK, P. MRTN,. STK 03/20/10

11 TOP VW X : 8-32 tapped holes for mounting lids. XV V 3/8-24 : : : : : Ø 1/4" holes for venting screws. Ø 0.177" hole to pass T current wires to underside of main cavity. ive Ø 0.063" holes to function as wire feedthroughs. Shelf for laser-head protection circuit board. 1/8" deep venting channel, which also functions to run wires to the piezo and temperature sensors " V PRPHRLS: : : iode collimation tube with optic; Thorlabs P/N LT230P-. Holographic diffraction grating, lines/mm determined by desired wavelength. ustom size (12mm x 6mm x 3mm) available through Newport. X 8-32 X 8-32 : V: V: V: R coated anamorphic prism pair; Thorlabs P/N PS871-. Oz Optics pigtailed PM fiber coupler (with hardware). Low-voltage stacked Piezoelectric actuator from Noliac; P/N SM (5 mm x 5 mm x 10 mm; 60 V max voltage; 1000 N blocking force). 1/4-100 fine adjustment screw, sleeve diameter Ø 0.343" ± 0.001"; New ocus P/N 9376-K. ut hole Ø 0.345" ± 0.001" for tight fit. V: -sub 15 contact female connector, shell size X V X 3/8-24 X 3/8-24 X 8-32 X X 8-32 X V V: X: uilt-in 1/4" vacuum seal-off valve (see ryocomp P/N V1021-1) to be used with a valve operator (rycomp P/N V1025-3). 3/8-24 x 0.5" stainless steel socket-head cap screw, with Ø 3/8" 1/16" thick Viton O-ring. RONT VW X: 4-40 x 0.25" stainless stell socket-head cap screw. X: 8-32 x 0.375" stainless steel socket-head cap screw. 1 X V X X X V V 6 X X: X: XV: 8-32 x 0.375" stainless steel socket-head cap screw, with narrow profile (Ø 0.310" O) washer. Optical isolator adapter plate (see additional drawings). Viton O-ring, 4-1/2" 3/32" thick, McMaster P/N 1201T827. nserted in grooves on lids. UNOY LTTROW LSR -- SSMLY RWNG. OOK, P. MRTN,. STK 3/24/11

12 UNOY LTTROW LSR -- ULL SSMLY RWNG. OOK, P. MRTN,. STK 3/24/11

Grating-Stabilized Diode Laser (for 1064nm)

Grating-Stabilized Diode Laser (for 1064nm), July 2011 This documentation describes the assembly of a tunable laser under the Littrow configuration, using a diffraction grating as the wavelength-selective