Owner's Manual & Assembly Instructions. Model No.

Transcription

1 Owner's Manual & Assembly Instructins IV0 Mdel N. RGB66ONEU RGB66FGEU Strage Area: 34 Sq. Ft. Cu. Ft. 3, m 6,0 m 3 BUILDING DIMENSIONS * Size runded ff t the nearest ft CAUTION: SOME PARTS HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS. Exterir Dimensins Interir Dimensins Dr *Apprx. Base (Rf Edge t Rf Edge) (Wall t Wall) Opening Size Size Width Depth Height Width Depth Height Width Height 6' x 6' 74" x 7 5/8" 76 /4" 74 /8" 79 /8" 7 /4" 68 7/8" 77 7/8" 3" 69 /4",8 m x,8 m 88,0 cm x 8,9 cm 93,7 cm 88,3 cm 0,0 cm 8,0 cm 74,9 cm 97,8 cm 8,3 cm 75,9 cm

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3 HS0 BEFORE YOU BEGIN... Owner's Manual Befre beginning cnstructin, check lcal building cdes regarding ftings, lcatin and ther requirements. Study and understand this wner's manual. Imprtant infrmatin and helpful tips will make yur cnstructin easier and mre enjyable. Assembly Instructins: Instructins are supplied in this manual and cntain all apprpriate infrmatin fr yur building mdel. Review all instructins befre yu begin, and during assembly, fllw the step sequence carefully fr successful results. Flring and Anchring: Yur strage building must be anchred t prevent wind damage. A base is necessary t cnstruct a square and level building. Anchring and base materials are nt included with yur building. Yur assembly instructins prvide infrmatin n a few methds cmmnly used t secure and level a strage building. Parts and Parts List: Check t be sure that yu have all the necessary parts fr yur building. All part numbers can be fund n the parts. All f these numbers (befre the -) must agree with the numbers n the Parts List page. If yu find that a part is missing, include the mdel number f yur building and cntact: Fr custmers in Germany Fr custmers in Switzerland Fr custmers in France & Belgium Fr custmers in Israel Please cntact 50NRTH GmbH Please cntact Ritter Please cntact Leisure and Pleasure Please cntact IDGarden 50NRTH GmbH Rudlf-Diesel-Straße 8 Deutschland Telefn: +49 (0) Telefax: +49 (0) Ritter Prducts AG Dägerms Erlinsbach SO Switzerland Tel. +4 (0) Leisure & Pleasure Rue Raul Fllereau LYS LEZ LANNOY FRANCE Tel: +33 (0) IDGarden Mshav Pedaya 4 Zip: Israel inf@50nrth.cm inf@ritter.ch cntact@leisurenpleasure.cm Tel: Separate cntents f the cartn by the part number while reviewing parts list. The first few steps shw hw t jin related parts t make larger sub assemblies which will be used later. Familiarize yurself with the hardware and fasteners fr easier use during cnstructin. These are packaged within the cartn. Nte that extra fasteners have been supplied fr yur cnvenience. 3

4 A04 PLAN AHEAD... Watch the Weather: Be sure the day yu select t install yur building is dry and calm. D nt attempt t assemble yur building n a windy day. Be careful n wet r muddy grund. Teamwrk: Whenever pssible, tw r mre peple shuld wrk tgether t assemble yur building. One persn can psitin parts r panels while the ther is able t handle the fasteners and the tls. Tls and Materials: These are sme basic tls and materials yu will need fr the cnstructin f yur building. Decide which methd f anchring and the type f base yu wish t use in rder t frm a cmplete list f the materials yu will need. Required Eye Gggles N. Phillips Screwdriver (With Hardened Magnetic Tip) Nte: A pwer screwdriver r variable speed drill with Phillips-tip attachment can speed assembly by as much as 40%. Required Wrk Glves Step Ladder Utility Knife / Scissrs Pliers Carpenter's Level Tape Measure Optinal Time-Savers Wrench / Nut Driver Electric / Crdless Drill Square String (fr squaring frame) Base Preparatin Hammer and Nails Spade r Shvel Hand Saw / Pwer Saw Lumber and/r Cncrete Selecting and Preparing Yur Site: Befre assembly, yu will want t decide n a lcatin fr yur building. The best lcatin is a level area with gd drainage. Allw enugh wrking space fr ease f mving parts int psitin during assembly. Be sure there will be enugh space at entrance fr drs t pen fully and enugh space arund the building t be able t fasten the panel screws frm the utside. Befre yu begin the first steps in assembling yur parts, a base shuld be cnstructed and an anchring system shuld be ready t use.

5 XA04 SAFETY FIRST... Safety precautins are imprtant t fllw thrughut the cnstructin f yur building. Care must be taken when handling varius pieces f yur building since sme cntain sharp edges. Please wear wrk glves, eye prtectin and lng sleeves when assembling r perfrming any maintenance n yur building. Practice cautin with the tls being used in the assembly f this building. Be familiar with the peratin f all pwer tls. safety edge sharp edge sharp edge safety edge Keep children and pets away frm wrksite t avid distractins and any accidents which may ccur. D nt attempt t assemble the building if parts are missing because any building left partially assembled may be seriusly damaged by light winds. Never cncentrate yur ttal weight n the rf f the building. When using a step ladder make sure that it is fully pen and n even grund befre climbing n it. D nt attempt t assemble the building n a windy day, because the large panels acting as a "sail", can be whipped abut by the wind making cnstructin difficult and unsafe. 5

6 XA05 CARE & MAINTENANCE... Finish: Fr lng lasting finish, peridically clean and wax the exterir surface. Tuch-up scratches as sn as yu ntice them n yur unit. Immediately clean the area with a wire brush; wash it and apply tuch-up paint per manufacturer's recmmendatin. Rf: Keep rf clear f leaves and snw with lng handled, sft-bristled brm. Heavy amunts f snw n rf can damage building making it unsafe t enter. Drs: Always keep the dr tracks clear f dirt and ther debris that prevent them frm sliding easily. Lubricate dr track annually with furniture plish r silicne spray. Keep drs clsed and lcked t prevent wind damage. Fasteners: Use all washers supplied t prtect against weather infiltratin and t prtect the metal frm being scratched by screws. Regularly check yur building fr lse screws, blts, nuts, etc. and retighten them as necessary. Misture: A plastic sheet (vapr barrier) placed under the entire flr area with gd ventilatin will reduce cndensatin. Other Tips... Wash ff inked part numbers n cated panels with sap and water. Silicne caulking may be used fr watertight seals thrughut the building. D nt stre swimming pl chemicals in yur building. Cmbustibles and crrsives must be stred in air tight apprved cntainers. Keep this Owner's Manual and Assembly Instructins fr future reference. 6

7 HR07 Base The Base Fr Yur Building OPTION : Wd Platfrm If yu decide t build yur wn base, be sure t select the apprpriate materials. These are the recmmended materials fr yur base: x 4's (38 mm x 89 mm) Pressure Treated Lumber 5/8" (5,5 mm) 4 x 8 (0 mm x 440 mm) Plywd-exterir grade NOTE: Pressure Treated Lumber must nt be used where it will make cntact with yur strage building. The prperties f Pressure Treated Lumber will cause accelerated crrsin. If Pressure Treated Lumber cmes in cntact with yur strage building yur warranty will be vided. 0 & 4 penny Galvanized Nails Cncrete Blcks (ptinal) The platfrm shuld be level and flat (free f bumps, ridges etc.) t prvide gd supprt fr the building. The necessary materials may be btained frm yur lcal lumber yard. 6"/4" 40,6 cm/6,0 cm T cnstruct the base fllw instructins and diagram. Cnstruct frame (using 0 penny galvanized nails) Measure 6"/4" (40,6 cm/6,0 cm) sectins t cnstruct inside frame (see diagram) Secure plywd t frame (using 4 penny galvanized nails) FRONT (DOOR) 74" 88,0 cm 7 5/8" 8,9 cm Allw 6-7 hurs fr cnstructin. Nte: Platfrm/Slab will extend 9/6" (,4 cm) beynd flr frame n all fur sides. Seal this 9/6" (,4 cm) f wd with a rfing cement (nt included), r bevel this 9/6" (,4 cm) f cncrete when puring, fr gd water drainage. OPTION : Cncrete Slab The slab shuld be at least 4" (0, cm) thick. It must be level and flat t prvide gd supprt fr the frame. The fllwing are the recmmended materials fr yur base. x 4's (9 mm x 89 mm) (will be remved nce the cncrete cures) Cncrete Sheet f 6 mil plastic We recmmend fr a prper strength cncrete t use a mix f: part cement 3 parts pea sized gravel / parts clean sand Prepare the Site/Cnstruct a Base. Dig a square, 6" (5, cm) deep int the grund (remve grass).. Fill up t 4" (0, cm) in the square with gravel and tamp firm. 3. Cver gravel with a sheet f 6 mil plastic. 4. Cnstruct a wd frame using fur planks f x4 (9 mm x 89 mm) lumber. 5. Pur in cncrete t fill in the hle and the frame giving a ttal f 4" (0, cm) thick cncrete. Be sure surface is level. FRONT (DOOR) 74" 88,0 cm 7 5/8" 8,9 cm Allw 3-5 hurs fr cnstructin and a week fr cncrete curing time. Nte: Finished Slab dimensins, with lumber remved. 7

8 XA07 Anchring Anchring Dwn The Building It is imprtant that the entire flr frame be anchred after the building is erected. Belw are recmmended ways f anchring. Anchring int Wd/Pst: Use /4" (6 mm) Wd Screws. There are /4" (6 mm) dia. hles prvided in the frames fr prper anchring... Anchring int Cncrete:. Fr pured cncrete slab r fting r pati blcks: Use /4" x " (6 mm x 5 mm) Lag Screws.. Fr Anchr Pst f Cncrete pured after building is erected: Use /4" x 6" (6 mm x 5 mm) Lag Screws... 8

9 IV09 Hardware Remve frm bag f screws and save fr the last step 6503 #8-3 Hex Nut (67) 65900A #0Bx/" (3 mm) Black Screw (8) (Packed with Screws) 6593 #8-3x3/8" (0 mm) Blt (67) #8Ax5/6" (8 mm) Screw (74) Handle () Washer (9) (6 sheets f 40) 6509 #8-3 Acrn Nut (6) (Packed with Screws) 67468SPM Peak Cap () Dr Slide (4) 6638 Lwer Dr Guide (4) 6683 Rf Trim Cap ( right & left) 6793 Weather Stripping () Plug () (Packed with Screws) 8397 Crner Brace (4) 648 Gusset () Vent Gable (4) 34 Gusset Strap () 9

10 IV0 Parts List Assembly Part Part Quantity Check Key N. Number Descriptin in Cartn List 4 Rf Beam Rf Panel 3 Right Gable Left Gable 5 5 Side Rf Trim Right Rf Panel Left Rf Panel Hrizntal Dr Brace Dr Handle Brace Gable Brace 3 Ridge Cap 65 Wall Panel (Rear) Right and Left Drs 4 50 Wall Panel (Side) Dr Jamb Frnt Crner Panel 7 47 Rear Crner Panel Dr Track Rear Wall Angle Rear Wall Channel 9399 Rear Flr Frame 0 Side Wall Angle Side Wall Channel 4 09 Side Flr Frame Frnt Flr Frame Wall Panel Edge Trim 0

11 Assembly by Key N IV 6 6 0

12 C4 Step Parts Needed Fr Dr Track Assembly 9396 Dr Track () The dr track assembly supprts the sliding drs and reinfrces the frnt wall. Hint: The hles in the tp side f the dr track are fr fastening the gable t the tp f the frnt wall in a later step Psitin dr slides nt the legs, frm the end f dr track, as shwn in the end view. Lng Leg n Tp 9396 Shrt Leg n Bttm END VIEW Set this piece aside fr later use. CORRECT END VIEW INCORRECT Lng Leg n tp. Dr Slide

13 Step IV3 Parts Needed Fr Flr Frame 9403 Frnt Flr Frame () 9399 Rear Flr Frame () 09 Side Flr Frame () 8397 Crner Brace (4) RIGHT REAR 09 Assemble the fur crners f the flr frame using tw screws at each crner as shwn. At the frnt crners fasten blts thrugh frm the bttm with nuts n tp Measure the flr frame diagnally. When the diagnal measurements are equal, the flr frame is square. FRONT 9403 RIGHT FRONT NOTE If using a wd platfrm r cncrete slab d nt fasten the flr frames t yur base at this time. Yu will anchr the building after it is erected. When Diagnal Measurements are Equal the Flr Frame is Square Level The flr frame must be square and level r hles will nt align. 3

14 Step 3 IV4 Parts Needed Fr Crners/Wall Panels 939 Frnt Crner Panel () 47 Rear Crner Panel () 50 Wall Panel () 0836 Wall Panel () NOTE The remainder f the building assembly requires many hurs and mre than ne persn. D nt cntinue beynd this pint if yu d nt have enugh time t cmplete the assembly tday. A partially assembled building can be severely damaged by light winds. Each screw and blt in the wall requires a washer. Narrw Side 47 WideSide REAR 47 SIDE TOP VIEW SIDE CORRECT INCORRECT Psitin frnt crner panels at the crners f the flr frame as shwn. The widest part f each crner panel must be placed at the frnt f the building. Fasten the crner panels t the flr frame with tw screws. Psitin rear crner panels at rear f building as shwn. The widest part f each crner panel must be placed alng side f the building. Fasten crner panels t the flr frame using fur screws SUPPORT THE CORNER PANEL WITH A LADDER UNTIL A WALL PANEL IS ATTACHED FRONT Washer Crimped Rib Underneath NOTE The wall panels cme in tw widths. Each wall panel has a crimped rib n ne side. The crimped rib shuld g under the rib f the panel that fllws it. 3 Attach wall panels t the sides, as shwn. NOTE Be careful t install the crrect panel in each psitin as shwn Duble-check the part numbers f the wall panels, befre prceeding. The flr frame must be square and level r hles will nt align. Panels rest n frame as shwn 4 3

15 Step 4 IV5 Parts Needed Fr Frames 34 Gusset Strap () 675 Edge Trim () 9397 Rear Wall Angle () 995 Rear Wall Channel () 6 Side Wall Channel () 0 Side Wall Angle () Dr Track Assembly () 648 Gusset () The main frame pieces give rigidity t the side walls and prvide a surface fr attaching the gables which supprt the rf. Fasten the rear wall angle acrss the inside tp f the rear wall using screws. / 9, cm 675 X Fasten the rear wall channel acrss the middle f the rear wall using screws. 3 Fasten the side wall angles acrss the inside tp f the side panels using screws. Side wall angles must verlap rear wall angle in crners. 3 Wall Angles Must Face Inside Building Lng Leg n Tp Opening Facing in Shrt Leg n Bttm DOOR TRACK ASSEMBLY 4 Fasten the side wall channels acrss the middle f the side panels using screws. Fasten verlaps in rear crners with screws Fasten the dr track assembly (hles n tp) acrss the tp f the frnt wall panels using screws. See the figure FRONT 995 Detail Shwing Center f Panel Screwed t Wall Channel 4 Blt and nut des nt g thru wall channel at verlap 5

16 Step 5 65 Wall Panel () IV6 Parts Needed Fr Wall Panels Fasten the wall panels at the tp and bttm with screws. Fasten the center f each panel t the wall channel with screws. Fasten verlapping ribs as befre. Crimped Rib Underneath 65 Panels rest n frame as shwn 6

17 Step 6 IV7 Parts Needed Fr Dr Jamb 937 Dr Jamb () The dr jambs reinfrce the dr pening and prvide an attractive trim. Fllw these steps fr bth dr jambs. (3) blts TOP VIEW Dr Track Fasten a dr jamb t the frnt panel with three blts, nuts and acrn nuts, as shwn. Push a plug int hle at center f jamb, clsest t dr pening. Acrn Nut Hex Nut Blt 937 Plug Plug 937 Fasten the tp f the dr jamb t the dr track with tw screws. D the same fr the bttm int frame. TOP VIEW Repeat steps and fr the ppsite dr jamb. Dr Track Screw Screw 7

18 Step 7 IV8 Parts Needed Fr Gables/Braces Right Gable () 8063 Left Gable () 6658 Gable Brace () The gables g n tp f the frnt and rear walls t supprt the rf beam. NOTE The gables are packed nested tgether and might be mistaken as ne piece. Carefully separate them befre cntinuing. Gable 6658 Gable Brace Lift and fasten a right and left gable, under angle at crner, t the dr track with screws. Jin the left and right gables tgether with a gable brace using a blt in the bttm hles. Repeat Steps & fr the ppsite side f building

19 IV9 Step 8 Parts Needed Fr Rf Beam/Angle 4 Rf Beam () 0 Rf Angle () Fasten the rf beam, small hles n tp, t the gable brace f the frnt gable. 3 Fasten the ther end f the rf beam t the gable brace f the rear gable. Rf Angle 3 Fasten the rf angle t the rf beam as shwn using screws. Rf Beam 0 4 Assembled End View 9

20 Step 9 IV0 Parts Needed Fr Right Rf Panel 0534 Right Rf Panel () Installing the rf panels is best dne with a step ladder. Begin installing rf panels at the back right crner f the building. Each screw and blt in the rf requires a washer NOTE Measure the building diagnally again and make adjustments t make sure the building is square and level. This will make the rf panels fit better, and hles will align. Dn't anchr the flr frame. 4 FRONT Right Rf Panel 3 4 Lcate the rf panels by their numbers and place them n the grund alngside the building in their prper psitins. Psitin the right rf panel at the back right crner and fasten t the gable and rf beam using screws and blts as shwn. D nt fasten the lwer end f the panel t the side wall angle at this time. Hint: Fllw the fastener sequence shwn, fr prper alignment. FRONT Gable Nut Washer Blt 0

21 Step 0 IV Parts Needed Fr Rf Assembly Left Rf Panel () Rf Panel () Install a left rf panel at the left rear crner f the rf Left Rf Panel Rf Panel Rf Panel Cver the jint at the peak with weather stripping tape. Unrll the tape and press it dwn ver the pening at the ridge as yu install each rf panel. D nt cut the tape at this time. 3 Install tw rf panels wrking side t side. D nt fasten the lwer end f the panels t the side wall angles at this time. Cntinue weather stripping the ridge pening. FRONT 3 NOTE Narrw rf panel crimped rib is verlapped by wide rib f adjacent panel where pssible Screws T Rf Beam Fasten At Overlap With Blt Fasten At Overlap With Blt NOTE If rf beam hles d nt line up with the rf panel hles, shift the building frm left t right. If this des nt help, yur building may nt be level. Shim the crners until hles line up. D nt fasten at this time

22 Parts Needed Fr Left Rf Panel () Step IV Frnt f Rf 0534 Right Rf Panel () Cver the jint at the peak with weather stripping tape. Unrll the tape and press it dwn ver the pening at the ridge as yu install each rf panel. D nt cut the tape at this time. Install a left and right rf panel in the sequence and psitins shwn in Step 9. Fllw fastener sequence and instructins in Steps 9 thru while fastening rf panels. Fasten verlap at center f rf panel rib using a blt and nut. NOTE If rf beam hles d nt line up with the rf panel hles, shift the building frm left t right. If this des nt help, yur building may nt be level. Shim the crners until hles line up. NOTE Narrw rf panel rib (with bead n it) is always verlapped by wide rib f adjacent panel 3 Unrll the weather stripping tape, press it dwn firmly, and cut it. 4 Fasten the lwer end f the panels t the side wall angles using screws and washers. Weather Stripping Tape Fasten Overlap at Center f Panel Only! 0534 Right Rf Panel 3 Cut Weather Stripping and Fld Under Left Rf Panel 4

23 Step IV3 Parts Needed Fr Ridge Cap/Rf Trim 3 Ridge Cap () 5 Side Rf Trim () Vent Gable (4) Install the ridge cap n the cmpleted rf sectin using blts and nuts. 3 Peak Cap Fasten the rf panel ribs, peak cap and ridge cap tgether using blts and nuts. Fasten the remaining peak cap in the same manner. 3 3 Attach the side rf trim t the lwer end f rf panels n each side f the building using screws at each panel verlap. Side Rf Trim Using yur thumb and index finger, verbend the bttm flange f the side rf trim at the crner inward enugh s the right and left rf trim caps fit nt right and left crners. 5 Fasten the rf trim caps t the side trim using a screw. Rf Trim Cap Tuck Flange Inward t Fit Inside f Rf Trim Cap 4 5 3

24 Step 3 IV4 Parts Needed Fr Dr Assembly 6657 Dr Handle Brace () 048 Right and Left Drs () 0499 Hrizntal Dr Brace (4) The steps n this page tell hw t assemble the right dr. Yu will perfrm exactly the same prcedures fr the left dr. Each screw and blt in the dr requires a washer. Prceed as fllws: Attach the dr handle brace and handle t the dr with blt as shwn. Dn't tighten the blt yet Left Dr Right Dr 0499 Swing the dr handle brace up t the hle n the ppsite side f the dr and insert a blt and nut. 4 3 Insert a secnd blt in the dr handle and tighten bth blts Put a hrizntal dr brace nt the tp edge and bttm edge Attach the lwer dr guides and blts as shwn. 6 Repeat steps thrugh 5 fr the left dr. END VIEW SHOWING: Hrizntal Dr Brace Dr Washer Guide

25 C7 Parts Needed Fr Right Dr Assembly () Step 4 Left Dr Assembly () Dr Installatin & Adjustment Gable Hrizntal Dr Brace Dr Track Dr Slide Frm inside the building, put the bttm f the right dr assembly (n yur left when yu are inside the building) behind dr jamb int the frnt frame track. Dr Psitin the tp f the dr s that that hles in the dr line up with the hles in the dr slides. Frnt Frame Track 3 Fasten the dr t the dr slides using tw #0Bx/" (3 mm) screws per dr slide. Dr Slide NOTE The hles in the dr slides allw yu t adjust the drs. Place the dr in the middle hles. 4 Repeat steps thrugh 3 fr the left dr. Adjustment Hles #0Bx/" (3 mm) Screw 3 Adjustment Hles Allw Drs t Meet Evenly Alng Their Length Right Dr Left Dr 4 Keep this Owner's Manual and Assembly Instructins fr future reference. 5

26 XA35 SOME FACTS ABOUT RUST SOME FACTS ABOUT RUST Rusting is a natural xidizing prcess that ccurs when bare metal is expsed t misture. Prblem areas include screw hles, unfinished edges, r where scrapes and nicks ccur in the prtective cating thrugh nrmal assembly, handling and use. Identifying these natural rusting prblem areas and taking sme simple rust prtectin precautins can help t stp rust frm develping, r stp it quickly as sn as it appears.. Avid nicking r scraping the cating surface, inside and ut.. Use all the washers supplied. In additin t prtecting against weather infiltratin, the washers prtect the metal frm being scraped by the screws. 3. Keep rf, base perimeter and dr tracks free f debris and leaves which may accumulate and retain misture. These can d duble damage since they give ff acid as they decay. 4. Tuch up scrapes r nicks and any area f visible rust as sn as pssible. Make sure the surface is free f misture, ils, dirt r grime and then apply an even film f high quality tuch-up paint. 6

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28 IV8 Anchring RGB66ONEU Anchring RGB66FGEU Anchr yur building at this time