U-PANEL. Panel Information. Detail Conditions. Flashing Profiles. Notes. Accessory Profiles. Testing Information. Design/Installation Considerations

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1 Table of ontents Product Page No. Product Page No. Panel Information U-Panel Profiles...PUP-2 Panel Overview...PUP-2 Flashing Profiles Eave (Direct Fasten)...PUP- leat...pup- Box Gutter...PUP- Box Gutter End...PUP- Universal Gutter/Downspout Strap... PUP- 6" x Downspout...PUP- 6" x 95 Elbow...PUP- Downspout Bracket...PUP- Valley...PUP- U-Panel Rake...PUP- U-Panel Sculptured Rake...PUP- Sculptured Rake End...PUP- ounter Flashing...PUP- Reglet Flashing...PUP- Sculptured High Side Eave... PUP- Peak...PUP-4 Pitch Break...PUP-4 U-Panel Rakewall...PUP-4 20" Ridge/Hip over...pup-4 Universal Ridge over...pup-4 Gravel Stop...PUP-4 U-Panel Inside orner...pup-4 U-Panel Outside orner...pup-4 Inside orner...pup-4 Outside orner...pup-4 oping...pup-4.5" Sill/Head...PUP-4.5" Sill to Soffit...PUP-4 Head hannel...pup-4 Head Jamb over...pup-4 U-Panel Jamb...PUP-5.25" Base...PUP-5 Detail onditions Eave Detail... PUP- Box Gutter Detail... PUP- Valley Detail...PUP-2 Sculptured Rake Detail...PUP-2 Rakewall Detail...PUP- Endwall Detail...PUP- Sculptured High Side Eave Detail... PUP-4 Ridge/Hip Detail...PUP-4 Universal Ridge Detail...PUP-5 Gravel Stop Detail...PUP-5 Outside orner Detail...PUP-6 Inside orner Detail...PUP-6 Jamb Detail...PUP-7 Head Detail...PUP-7 Base Detail...PUP-8 Notes Notes...PUP-8 Accessory Profiles U-Panel losures...pup-5 Universal losure...pup-5 U-Panel Light Transmitting Panel... PUP-5 Tube Sealant...PUP-5...PUP-5 Rubber Roof Jack...PUP-5 Retro Roof Jack...PUP-5 Rubber Roof Flashing Kit...PUP-5 Touch-Up Paint...PUP-5 ontinuous Ridge Vent...PUP-5 U-Panel Shear...PUP-5 Louver with Screen...PUP-5 Testing Information UL 580 Wind Uplift Information... PUP-6 Section Properties and General Information...PUP-7-8 Design/Installation onsiderations Fastener Installation Technique... PUP-9 ondition of Substructure...PUP-9 Fastening Information...PUP-0 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-

2 Panel Overview PROFILE / 6" " /2" 2 /2" 6" overage PB PROFILE / 6" " /2" 2 /2" 6" overage SLOPE SUBSTRATE OVERAGE LENGTH AVAILABILITY APPLIATION PERFORMANE TEST FASTENING SYSTEM FASTENERS MATERIALS FINISH The minimum recommended slope for any "U" and "PBU" roofing panel is :2. Metal Sales recommends that in all roof applications sealant be used on sidelaps. U-Panel is designed to be utilized over open structural framing, but can easily be used with a solid substrate. The recommended substrate is 5 plywood with a 0 pound felt moisture barrier. To avoid panel distortion, use a properly aligned and uniform substructure. Note: PBU-Panel is recommended for roof applications. Each panel has a coverage of 6". Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult your Metal Sales branch for recommendations (see PGI-2 and PGI- for locations). Panels are available in 26, 24, and 22 gauge. quantities may apply. ommercial, Industrial, and Architectural panels. UL 580, UL 228, UL 790, Texas Department of Insurance. Direct Fastened (exposed). The fastener selection guide should be consulted for choosing proper fasteners for specific applications. Quantity and type of fastener must meet necessary loading and code requirements (see PGI-2-4). Steel grade 50 per ASTM A-792 Steel grade 80 per ASTM A-792 or ASTM A-65 * Acrylic oated Galvalume (AG) / ASTM A AZ55 Prepainted Galvalume / ASTM A AZ50 MS olorfast45 ** Fluorocarbon (PVDF) * Differential appearance of Acrylic oated Galvalume roofing materials is not a cause for rejection. ** Meets both Kynar 500 and Hylar 5000 specifications. PUP-2 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

3 Flashing Profiles EAVE (DIRET FASTEN) LEAT BOX GUTTER 4 7 X* " 5 Length 0'-2" - *Specify Slope Angle 2 /2" 5 /2" Length 0'-2" /2" X* " " 5" 5" Length 0'-2", 20'-" - *Specify Slope Angle BOX GUTTER END " UNIVERSAL GUTTER/ DOWNSPOUT STRAP DOWNSPOUT 6" x 6" 5" " 5" 6" /2" Length 0'-2", 20'-" (Also available x /2") 95 0 ELBOW 6" x DOWNSPOUT BRAKET VALLEY 6" 2" X* 0" 6" (Also available x /2") (Also available ) Length 0'-2", 20'-" - *Specify Slope Angle RAKE 5 " SULPTURED RAKE 6" " 05 " /2" 50 SULPTURED RAKE END /2" Length 0'-2", 20'-" 5 /2" 05 2" 2" Length 0'-2", 20'-" /2" 05 2" OUNTER FLASHING 5 " / REGLET FLASHING " 2" /2" SULPTURED HIGH SIDE EAVE 6" /2" /2" / Length 0'-2" Length 0'-2" 2" 2" Length 0'-2", 20'-" Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-

4 Flashing Profiles (cont.) PEAK PITH BREAK RAKEWALL 5" X* 6" X* 6" " " Length 0'-2", 20'-" - *Specify Slope Angle Length 0'-2" - *Specify Slope Angle Length 0'-2" 20" RIDGE/HIP OVER 0" X* UNIVERSAL RIDGE OVER 2 /2" X* 9" 2 /2" / GRAVEL STOP 5 /2" X* /2" Length 0'-2", 20'-" - *Specify Slope Angle Length 0'-2" - *Specify Slope Angle Length 0'-2", 20'-" INSIDE ORNER " OUTSIDE ORNER INSIDE ORNER 5 /2" 5 /2" " " " Length 0'-2", 4'-2", 20'-" Length 0'-2", 4'-2", 20'-" Length 0'-2", 20'-" OUTSIDE ORNER 5 /2" 5 /2" OPING 5 0".5" SILL/HEAD 2 /2" /2" " /2" 5 Length 0'-2", 20'-" Length 0'-2", 20'-" Length 0'-2".5" SILL TO SOFFIT HEAD HANNEL HEAD/JAMB OVER 2 /2" /2" /2" 2 /2" / " Length 0'-2" Length 0'-2" Length 0'-2", 4'-2" PUP-4 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

Flashing Profiles (cont.) and Accessory Profiles JAMB.25" BASE 2 /2" 2 5 5 - Indicates color side of flashing.

5 Flashing Profiles (cont.) and Accessory Profiles JAMB.25" BASE 2 /2" Indicates color side of flashing. " " Length 7'-", 0'-2", 4'-2" / Length 0'-2" Accessory Profiles LOSURES UNIVERSAL LOSURE LIGHT TRANSMITTING PANEL Outside losure Inside losure Polyethylene Foam TUBE SEALANT " x /2" x 50' Polyethylene Foam " x /2" x 0' Polyethylene Foam TAPE SEALANT 6" 8 Ounce Fiberglass RUBBER ROOF JAK 0. oz. artridge Urethane RETRO ROOF JAK X /2" X 50' Single Bead Butyl - Gray RUBBER ROOF FLASH KIT MINI ( / to O.D. Pipe) #2 ( / to " O.D. Pipe) #4 (" to 6" O.D. Pipe) #6 (6" to 9" O.D. Pipe) #8 (7" to " O.D. Pipe) TOUH-UP PAINT #80RETRO ( / to 2 / O.D. Pipe) #802RETRO (2" to 7 / O.D. Pipe) #80RETRO ( / to 0" O.D. Pipe) ONTINUOUS RIDGE VENT 2" x 50'-0" Flash Kit 8" x 50'-0" Flash Kit SHEAR Available in pints PVDF / MS olorfast45 LOUVRE WITH SREEN x 0', 9" x 0', 2" x 0' ' x ', ' x 4' Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-5

6 UL 580 Wind Uplift Information 2 60 /6" onstruction No. 9 December 2, 2000 Uplift - lass 90 Fire Not Investigated. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps to occur over purlins with panels overlapped 6 in. with lap beginning in. from edge of purlin flange and extending across purlin. A bead of sealant may be used at panel end and side laps. METAL SALES MFG ORP - Type U. 2. Panel Fasteners For panel to purlin and panel to panel connections to be No. 4 self-tapping, hex-head, plated steel or stainless steel screws with a separate 5/8 in. O.D. steel or aluminum washer and a separate neoprene sealing washer. Length: For panel to purlin fasteners to be /4 in. for insulation up to in. and -/4 in. for insulation over in. For panel to panel fasteners to be /4 in. Spacing for panel to purlin fasteners to be 6 in. O.. with fasteners located adjacent to the major ribs. Pilot holes: For panel to purlin fasteners to be /64 in. diam. For panel to panel fasteners to be /8 in. diam. At end laps spacing to be 6 in. O.. with fasteners located adjacent to major ribs. Spacing for panel to panel fasteners to be 2 in. O.. Pilot holes: For panel to purlin fasteners to be /64 in. diam. For panel to panel fasteners to be /8 in. diam. As An Alternate Fastener No. 2-4 self-drilling, self-tapping, /2 in. hex-washer head Type B steel or stainless steel screws with a neoprene sealing washer may be used. Length: For panel to purlin fasteners to be in. for insulation up to in. and -/2 in. for insulation over in. For panel to panel fasteners to be in. Spacing to be the same.. Insulation (Optional) - Any compressible blanket insulation 4 in. max thickness before compression. 4. Purlins No. 6 MSG min gauge steel (55,000 psi min yield strength). Refer to General Information, Roof Deck onstruction (Roofing Materials and Systems Directory) for Items not evaluated. *Bearing the UL lassification Mark U L Underwriters Laboratories Inc. LISTED PUP-6 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

7 U-Panel Section Properties and General Information / 6" " /2" 6" overage 2 /2" Ga Width (in.) Yield KSI 6" 80 6" 50 6" 50 Weight PSF SETION PROPERTIES Top in ompression Bottom in ompression ALLOWABLE UNIFORM LOADS PSF ( or More Equal Spans) Inward (Stress / Deflection) Load Outward Uplift (Stress) Load Ixx Sxx Ixx Sxx In 4 /ft In /ft In 4 /ft In /ft 2' ' 4' 5' 6' 7' 2' ' 4' 5' 6' 7' Theoretical section properties have been calculated per AISI 200 Specification for the Design of old-formed Steel Structural Members. Ixx and Sxx are effective section properties for deflection and bending. 2. Allowable load is calculated in accordance with AISI 200 specifications considering bending, shear, combined bending and shear, deflection, and applicable testing when available. Allowable load considers the worst case of and 4 equal span conditions. Allowable load does not address web crippling or fasteners/support connection and panel weight is not considered.. Deflection consideration is limited by a maximum deflection ratio of L/80 of span. 4. Allowable loads do not include a / stress increase in uplift. ATTAHMENT DETAIL GENERAL INFORMATION /-4 x 7 Stitch #2-4 x / Self Driller Substructure U-Panel is designed to be utilized over open structural framing, but can easily be used with a solid substrate. To avoid panel distortion, use a properly aligned and uniform substructure. overage U-Panels are available in / rib height with a coverage width of 6". Length factory cut length is 5'-0". Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult Metal Sales for recommendations. FASTENING PATTERN Ends and Field of Panel /-4 x 7 Stitch #2-4 x / Self Driller Fasteners The fastener selection guide should be consulted for choosing the proper fastener for specific applications. Quantity and type of fastener must meet necessary loading and code requirements. NOTE: All panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the face of the panel at or near the point of attachment. Availability Finishes: Acrylic oated Galvalume, MS olorfast45, or various Kynar 500 (PVDF) colors. Gauges: 26ga and 24ga standard, 22ga optional Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-7

8 PBU-Panel Section Properties and General Information / 6" " /2" 6" overage 2 /2" Ga Width (in.) Yield KSI 6" 80 6" 50 6" 50 Weight PSF SETION PROPERTIES Top in ompression Bottom in ompression ALLOWABLE UNIFORM LOADS PSF ( or More Equal Spans) Inward Load Outward Load Ixx Sxx Ixx Sxx In 4 /ft In /ft In 4 /ft In /ft 2' ' 4' 5' 6' 7' 2' ' 4' 5' 6' 7' Theoretical section properties have been calculated per AISI 200 Specification for the Design of old-formed Steel Structural Members. Ixx and Sxx are effective section properties for deflection and bending. 2. Allowable load is calculated in accordance with AISI 200 specifications considering bending, shear, combined bending and shear, deflection, and applicable testing when available. Allowable load considers the worst case of and 4 equal span conditions. Allowable load does not address web crippling or fasteners/support connection and panel weight is not considered.. Deflection consideration is limited by a maximum deflection ratio of L/80 of span. 4. Allowable loads do not include a / stress increase in uplift. ATTAHMENT DETAIL /-4 x 7 Stitch Screw (for roof only) #2-4 x / Self Driller GENERAL INFORMATION Slope The minimum recommended slope for PBU-Panel is :2. Metal Sales recommends that in all roof applications sealants be used on all sidelaps with stitch screw '-0" on center. Substructure PBU-Panel is designed to be utilized over open structural framing, but can easily be used with a solid substrate. To avoid panel distortion, use a properly aligned and uniform substructure. overage PBU-Panel are available in / rib height with a coverage width of 6". FASTENING PATTERN /-4 x 7 Stitch Screw (for roof only) #2-4 x / Self Driller (for roof only) (for roof only) Length factory cut length is 5'-0". Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult Metal Sales for recommendations. Fasteners The fastener selection guide should be consulted for choosing the proper fastener for specific applications. Quantity and type of fastener must meet necessary loading and code requirements. NOTE: All panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the face of the panel at or near the point of attachment. Availability Finishes: Acrylic oated Galvalume, MS olorfast45, or various Kynar 500 (PVDF) colors. Gauges: 26 ga and 24 ga standard, 22 ga optional PUP-8 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

9 Design / Installation onsiderations FASTENER INSTALLATION TEHNIQUE Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners. Seating the washer - Apply sufficient torque to seat the washer - do not overdrive the fastener. ORRET Sealing material slightly visible at edge of metal washer. Assembly is watertight. TOO LOOSE Sealing material is not visible; not enough compression to seal properly. TOO TIGHT Metal washer deformed; sealing material pressed beyond washer edge. WOODSREW SELF DRILLER To prevent wobbling - Make sure fastener head is completely engaged in the socket. If the head does not go all the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up from drilling and should be removed from time to time. Protect drill point - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and burn out of the drill point. orrect pressure will allow screw to drill and tap without binding. Drilling through sheet and insulation - Ease up on pressure when drilling through insulation to avoid striking the purlin or girt with the point - apply more pressure after drill point contacts purlin or girt. Drilling through purlin overlaps - Drilling through lapped purlins requires extra care. Excessive voids between purlins sometimes damages drill points and two self-drillers might be necessary to complete the operation. It is sometimes advantageous to predrill. ONDITION OF SUBSTRUTURE Whether over solid substrate or open structural framing, panel distortion may occur if not applied over properly aligned and uniform substructure. The installer should check the roof deck for squareness before installing "U"/"PBU"-Panels. Several methods can be used to verify squareness of the structure for proper installation of the panels. METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one slope of the roof from similar points at the ridge and eave and obtain the same dimension. METHOD "B" - The -4-5 triangle system may also be used. To use this system measure a point from the corner along the edge of the roof at a module of three (). Measure a point from the same corner along another edge at a module of four (4). Then by measuring diagonally between the two points established, the dimension should be exactly a module of five (5) to have a square corner. Multiple uses of this system may be required to determine building squareness. If the endwall cannot be made square, the roof system cannot be installed as shown in these instructions. METHOD A METHOD B Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-9

10 Design / Installation onsiderations (cont.) FASTENING PATTERN /4 x 7 Stitch Screw ('-0" o.c.) U-Panel Fastening Pattern PB FASTENING PATTERN /4 x 7 Stitch Screw ('-0" o.c.) - Ends & UL lass 90 PUP-0 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

11 Eave Detail :2 Slope PBU-Panel U-Panel Inside losure #2-4 x /2" SD (see below) Eave #2-4 x /2" SD (see below) /-4 x 7 Stitch ('-0" o.c.) U-Panel Outside losure U-Panel /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Box Gutter Detail :2 Slope PBU-Panel #2-4 x /2" SD (see below) U-Panel Inside losure Gutter Support - /6" Pop Rivet (every gutter support) Box Gutter #2-4 x /2" SD (see below) U-Panel Outside losure U-Panel # /4-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-

12 Valley Detail :2 Slope U-Panel (bevel cut in field) #2-4 x /2" SD (see below) lassic Rib Inside losure Valley Plate Valley " /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD :2 Slope Sculptured Rake Detail (roof only) /-4 x 7 Stitch ('-0" o.c.) PBU-Panel #2-4 x /2" SD (see below) U-Panel Sculptured Rake U-Panel Outside losure /-4 x 7 Stitch XL ('-0" o.c.) /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) PUP-2 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

13 Rakewall Detail :2 Slope #2-4 x /2" SD (see below) U-Panel Inside losure Rakewall /-4 x 7 Stitch ('-0" o.c.) PBU-Panel /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Endwall Detail :2 Slope #2-4 x /2" SD (see below) U-Panel Inside losure Pitch Break /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (see below) U-Panel Outside losure PBU-Panel /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-

14 Sculptured High Side Eave Detail :2 Slope /-4 x 7 Stitch ('-0" o.c.) PBU-Panel Outside losure PBU-Panel Sculptured High Side Eave #2-4 x /2" SD (see below) U-Panel Outside losure /-4 x 7 Stitch ('-0" o.c.) /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Ridge/Hip Detail :2 Slope PBU-Panel #2-4 x /2" SD (see below) /-4 x 7 Stitch ('-0" o.c.) U-Panel Outside losure 20" Ridge/Hip over /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) PUP-4 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

15 :2 Slope Universal Ridge Detail PBU-Panel # /4-4 x 7 Stitch ('-0" o.c.) U-Panel Outside losure Universal Ridge over /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD :2 Slope Gravel Stop Detail (roof only) Fastener (by others) Gravel Stop leat #2-4 x /2" SD (see below) U-Panel Outside losure /8 x /6" Pop-Rivet ('-0" o.c.) U-Panel /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-5

16 Outside orner Detail U-Panel Outside losure /-4 x 7 Stitch XL ('-0" o.c.) U-Panel Inside orner Detail U-Panel Outside losure /-4 x 7 Stitch XL ('-0" o.c.) U-Panel PUP-6 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

17 Jamb Detail U-Panel #2-4 x /2" SD ('-0" o.c.) U-Panel Jamb Head/Jamb over /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Head Detail U-Panel U-Panel Inside losure Double Bead #2-4 x /2" SD (see below) Head hannel Head/Jamb over /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office) PUP-7

18 Base Detail U-Panel #2-4 x /2" SD (see below) Double Bead U-Panel Inside losure / Base /-4 x 7 Stitch ('-0" o.c.) #2-4 x /2" SD (roof only) Notes PUP-8 Metal Sales Manufacturing orporation/ Subject to change without notice/ Effective Date 9/ (orporate Office)

SPAN-LINE 36A. Panel Information. Flashing Profiles. Accessory Profiles. Testing Information. Design/Installation Considerations.

SPAN-LINE 36A. Panel Information. Flashing Profiles. Accessory Profiles. Testing Information. Design/Installation Considerations. Product Table of ontents Page No. Panel Information Span-Line 6A Panel Profile... PSP-2 Panel Overview... PSP-2 Flashing Profiles Span-Line 6A Inside orner... PSP- Span-Line 6A Outside orner... PSP- 1.5"