Table of Contents Light Gauge Metal Roof & Wall Panels

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1 Table of Contents Light Gauge Metal Roof & Wall Panels

2 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Introduction Important Notice Notes: April 2008

3 Minimum Recommended Tools & Equipment Æ Note: Æ Æ

4 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Delivery, Handling and Storage Always check the shipment upon delivery. Check Handle panel bundles and individual panels with Store the panels and other materials in a dry, well Wear clean cotton gloves when handling unpainted Æ Wear clean, non-marking, soft soled shoes when Safety Considerations Never use unsecured or partially installed Metal roofing panels are slippery when wet, dusty, frosty or oily Do not walk on the panel seams or Always be aware of your position on the Always wear proper clothing and Use care when operating electrical and Roof installation on windy or stormy days April 2008

5 Roof Preparation (See illustration #1). This line must be parallel to the gable edge of the roof deck and square with the eave line. (See illustration #2) Note: See Valley page 16.

6 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Roof Preparation Note: April 2008

7 Map of Typical Roof Conditions

8 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Trim Locations April 2008

9 Fastener Placement Prevailing Weather Sheeting Direction Neoprene or Butyl Mastic (Typ) Nor-Clad (36" Coverage) Strata Rib (36" Coverage) Lap Stitch Screw (Typ) Delta Rib III (36" Coverage) or Woodscrew (Typ) Delta Rib (24" Coverage) 2-1/2" Corrugated (24" Coverage) Wall Applications 2-1/2" Corrugated (21-1/3" Coverage) Roof Applications Note: Æ Note:

10 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Fastener Selection Fastener # Description Use Notes The table above shows the Light Gauge panel Panel attachment screws must be long enough All screws must be coated to provide Exposed fasteners should have sealing washers Roofing nails will also be required, but are Screws must be properly driven to ensure proper Proper Installation of Gasketed Fasteners April 2008

11 Panel Installation Flashings that need to be installed prior to the Apply sealant (ProSeal 34 is recommended) or mastic (See page 5, item 4 and illustration #3 below.) (See pg. 12.)

12 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Hip/Ridge Flashing 2" 2 1/8" 1 7/8" 7" 7" 3-3/4" 3-1/2" 1/2" 135º TYP. 3/4" 3/8" HEM 1/2" 1/2" 3/8" HEM UNIVERSAL RIDGE (R1) 3. #12 x 3/4" STITCH SCREW OR 4. #14 x 7/8" LAP SELF EACH RIB OR 8" O.C. FOR CORRUGATED ASC'S LIGHT GAUGE ROOFING 2. #14 WOOD SCREW SEE ILLUSTRATION ON PAGE 9 TOP POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND (SEE PROCEDURES) Note: (see page 21) Caulk (ProSeal 34 is recommended) the bottom and Fasten the ridge cap using stitch screw at each rib Close the ends of the universal ridge cap by cutting (see page 15) Caulk (ProSeal 34 is recommended), lap and rivet (see pg. 47) Note: April 2008

13 Universal Ridge Termination

14 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Vented Ridge/Hip Flashing Plywood should be held back 2 from each side of Attach the screen at each panel rib sandwiching the Fasten the vented ridge using stitch screw at each Caulk (ProSeal 34 is recommended), lap and rivet (see pg. 47). Close the ends of the ridge cap by cutting and (see pg. 15). Slopes greater than 6:12 may require special Note: (see page 21) Notes: April 2008

15 Vented Ridge/Hip Termination AND FOLD IN 90

16 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Valley Flashing 1" 1" TYP IF PAINTED, THIS SIDE 13" 13" 19-7/16" 19-7/16" 'W' VALLEY (V1) 2 ROWS BUTYL MASTIC TAPE ASC'S LIGHT GAUGE ROOFING 4" 2" 2" SEE NOTE BELOW INSTALL EMSEAL CLOSURES DIAGONALLY ACROSS THE BOTTOM SIDE OF THE PANEL AND SET IN SEALANT ALL AROUND 2" 3" 2. #14 WOOD SCREW SEE ILLUSTRATION ON PAGE 9 Place a second layer of 36 roof felt in the valley Starting at the low end, trim and place the valley (see pg. 17.) Caulk (ProSeal 34 is recommended) and lap the Parallel to the valley, place two rows of 1/2 butyl The polyethylene closures cannot be installed Field cut the panels holding a minimum of 4 Attach the panels to the roof and thru-fasten When valleys are required, install sidelap Note: April 2008

17 Valley Termination ABS DOWN 90 Note:

18 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Eave and Vented Eave Flashings This flashing must be installed prior to the panels. Carpentry must be completed as indicated prior to Attach the eave flashing using roofing nails evenly Caulk (ProSeal 34 is recommended) and lap the (see pg. 47) Panels should overhang the eave 1 minimum. April 2008

19 Eave Flashing Preparation Note: 90

20 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Gutter and Vented Gutter Flashings Note: This flashing must be installed prior to the panels. Felt should go over top of eave (E3) Carpentry must be complete as indicated prior to Attach eave flashing using roofing nails evenly Caulk (ProSeal 34 is recommended) and lap the see pg. 47) Panels should overhang the eave a minimum of 1. ASC Building Products recommends that a April 2008

21 Gable Flashing 4" 5/8" 5" 5/8" 1 1/8" 3/8" HEM 3/8" HEM 2" 4" 1 1/4" 1-1/8" 2 3/4" 1/2" 4" 3/8" HEM 5/8" 1/2" 3/8" HEM 1/2" Place the first roof panel according to the Place butyl mastic tape along the top of the panel Install the gable flashing by placing it firmly over the Caulk (ProSeal 34 is recommended) and lap the (see pg. 47) Mitre cut the flashing at the peak to join each side at (see pg. 24) Snip and fold the gable at the eave to close the end. Notes:

22 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Gable/Ridge Transition (similar to Endwall) Gable Corner at Eave BEND HERE 90 April 2008

23 Gable Flashing Preparation Note: FOLD 90

24 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Gable Flashing Preparation at Ridge April 2008

25 Peak Flashing 5" 6" 3/8" HEM 1/2" 3/8" HEM 2. #14 WOOD SCREW SEE ILLUSTRATION ON PAGE 9 3. #12 x 3/4" STITCH SCREW OR 4. #14 x 7/8" LAP SELF EACH RIB OF 8" O.C. FOR CORRUGATED PEAK (PF2) ASC'S LIGHT GAUGE ROOFING 2. #14 x 1" WOOD 24" O.C. TOP POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND Caulk (ProSeal 34 is recommended) the bottom and Fasten the peak flashing as shown above. Caulk (ProSeal 34 is recommended) and lap the (see pg. 47).

26 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Sidewall Flashing This flashing must be installed prior to wall panels. 1/2" 4" 1/2" 4" 1-1/8" 1 1/8" 2" 3/4" 3" 3/8" HEM 5/8" ROOFING 24" O.C. 2. #14 x 1" WOOD SCREW SEE ILLUSTRATION ON PAGE 9 ASC'S LIGHT GAUGE WALL PANEL BOTTOM POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND UNIVERSAL SIDEWALL (SW1) BUTYL MASTIC TAPE ASC'S LIGHT GAUGE ROOFING 2. #14 WOOD 24" O.C. The roof should be installed prior to the siding. Place butyl mastic tape along the top of the panel Install the side wall flashing by placing it firmly Caulk (ProSeal 34 is recommended) and lap the (see pg. 47.) April 2008

27 Endwall Flashing This flashing must be installed prior to wall panels. 1 1/8" 4" 2" 4" 5" 1/2" 3/4" 3/8" HEM 1/2" ROOFING 24" O.C. 2. #14 x 1" WOOD SCREW SEE ILLUSTRATION ON PAGE ASC'S LIGHT GAUGE WALL PANEL BOTTOM POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND #12 x 3/4" STITCH SCREW OR #14 x 7/8" LAP SELF EACH RIB OR 8" O.C. FOR CORRUGATED UNIVERSAL ENDWALL (EW1) ASC'S LIGHT GAUGE ROOFING 2. #14 x 1" WOOD SCREW SEE ILLUSTRATION ON PAGE 9 TOP POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND Install sealant (ProSeal 34 is recommended) on the Fasten the end wall flashing to the wall with Caulk (ProSeal 34 is recommended) and lap the (see pg. 47.)

28 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Vented End Wall Flashing This flashing must be installed prior to wall panels. Plywood should be held back 2 from the wall. Install sealant (ProSeal 34 is recommended) on the Fasten the end wall flashing to the wall with roofing Fasten the flashing to each rib with #12 x 3/4 stitch Caulk (ProSeal 34 is recommended) and lap the (see pg. 47) April 2008

29 Slope Transition - High Slope to Low Slope This flashing must be installed prior to uphill panels. SLOPE (S1) 5" SPECIFY ANGLE 6" SLOPE (S2) 3/8" HEM ROOFING 24" O.C. 2. #14 WOOD SCREW SEE ILLUSTRATION ON PAGE 9 BOTTOM POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND PITCH BREAK (PB3) ROW OF BUTYL MASTIC TAPE WOOD BLOCKING 3. #12 x 3/4" STITCH SCREW OR 4. #14 x 7/8" LAP SELF EACH RIB OR EVERY THIRD RIB FOR CORRUGATED ASC'S LIGHT GAUGE ROOFING 2. #14 WOOD SCREW SEE ILLUSTRATION ON PAGE 9 TOP POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND Install sealant (ProSeal 34 is recommended) on the Fasten the transition flashing to the substrate with Caulk (ProSeal 34 is recommended) and lap the (see pg. 47.) Parallel to the transition, place one rows of 1/2 Attach the uphill panels as shown. Install wood blocking as needed for support. Place a small length of sealant (ProSeal 34 is

30 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Slope Transition - Low Slope to High Slope This flashing must be installed prior to uphill panels. SLOPE (S1) 6" 5" SLOPE (S2) SPECIFY ANGLE 3/8" HEM ASC'S LIGHT GAUGE ROOFING ROOFING 24" O.C. 2. #14 x 1" WOOD SCREW SEE ILLUSTRATION ON PAGE 9 1" BOTTOM POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND PITCH BREAK (PB4) ROW OF BUTYL MASTIC TAPE WOOD BLOCKING 3. #12 x 3/4" STITCH SCREW OR 4. #14 x 7/8" LAP SELF EACH RIB OR EVERY THIRD RIB FOR CORRUGATED 2. #14 WOOD SCREW SEE ILLUSTRATION ON PAGE 9 TOP POLYETHYLENE CLOSURE SET IN SEALANT ALL AROUND Install sealant (ProSeal 34 is recommended) on the Fasten the transition flashing to the substrate with Caulk (ProSeal 34 is recommended) and lap the (see pg. 47) Parallel to the transition, place one rows of 1/2 Attach the uphill panels with a 1 overhang. Install wood blocking as needed for support. Place a small length of sealant (ProSeal 34 is April 2008

31 Chalet Gable Flashing This flashing must be installed prior to panels. Attach the chalet flashing using color matched Parallel to the face of the flashing, place 1/2 butyl The polyethylene closures cannot be installed Field cut the panels holding 5 back from the face of Attach the panels to the roof and thru-fasten along Chalet gable to be used with standard eave E1. (see pg. 18)

32 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Adjustable Gable Flashing In many instances, the roof sheet will have to be When a major rib on a Light Gauge panel occurs Install the gable trim, extending the horizontal leg Locate the placement of the starter strip to insure Field caulk (ProSeal 34 is recommended) inside the Note: April 2008

33 Vent Flashing Trim the opening in the flashing to 20% smaller Slide the flashing down over the pipe. Seal between the vent flashing and the Form the flashing to fit the profile of the roof. Fasten the flashing with fasteners at 1 o.c. Refer Penetrations occurring over spaced supports A stainless steel draw band should be installed A minimum drainage area of 2 should be When a penetration occurs through a Nor- Æ Refer to illustration #5, above Note:

34 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Vent/Pipe Flashing Installation Procedure 20% smaller than the diameter Note: April 2008

35 Skylight Flashing Wherever possible, position the skylight curb so Cut the light gauge roof panels as close to the left, right Penetrations occurring over spaced supports require Note: Skylight Flashing (Side)

36 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Skylight Flashing (Uphill Side) April 2008

37 Skylight Flashing (Downhill Side)

38 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Procedure for the Installation of Skylight Flashings Skylight Flashing Preparation (See illustration #6) FOLD HERE 90 April 2008

39 Skylight Flashing Preparation (continued) Trim both ends of the uphill and downhill sides of the Slide the uphill flashing into the slots of the Light Gauge Assemble the skylight as indicated on pages Trim and assemble chimney flashing similarly.

40 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Chimney Flashing Note: (see pgs ) (see flashing drawing pg. 43). April 2008

41 Chimney Flashing (Side)

42 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Chimney Flashing (Uphill) April 2008

43 Chimney Flashing (Downhill)

44 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Valley Top End April 2008

45 Valley Dormer

46 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Panel End Lap Long Panel End Lap Note: April 2008

47 Sealing End Laps & Lapping the Hems Note:

48 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Wall Details When installing Light Gauge panels, B1, the Drip A horizontal cut, 1 long, needs to be made in the wall Concealed neoprene closures left out for clarity. Place Note: April 2008

49 Wall Details If required If required Open framing shown. If installing over plywood, Concealed neoprene closures left out for clarity.

50 Installation Guide for Delta Rib, Nor-Clad, Strata Rib & 2-1/2 Corrugated Wall Details Open framing shown. If installing over plywood, Nor-Clad Æ Æ In many situations, the last panel installed at the April 2008

51 Wall Details Open framing shown. If installing over plywood, use Nor-Clad Æ In many situations, the last panel on each side will

Light Gauge Metal Roof and Wall Panels. Installation Guide for Delta Rib, Delta Rib III, Nor-Clad, Strata Rib & Corrugated

Light Gauge Metal Roof and Wall Panels Installation Guide for Delta Rib, Delta Rib III, Nor-Clad, Strata Rib & 2 1 2 Corrugated Light Gauge Metal Roof & Wall Panels ASC Building Products A Division of