ph (09) JURALCO HOMESTEAD BALUSTRADE SYSTEM Issue 3/18 ISSUE 3/18

Transcription

1 Juralco Homestead JURALCO HOMESTEAD BALUSTRADE SYSTEM Balustrade System ISSUE 3/18

2 Juralco Aluminium Building Products Ltd designs and distributes specialist aluminium joinery systems through a national network of franchised fabricators and agents. 0 For more than 25 years we have been at the forefront of specialist aluminium door and window products suitable for New Zealand joinery and building methods. Our comprehensive product range includes security and insect screens, balustrades and gates, shutters and awnings, shower screens, wardrobe doors and organisers and internal doors. 0 The combines a contemporary Aluminium frame with adjustable racking angle for stairs. The system is extremely versatile and can be installed in a range of configurations with powder-coat colours to meet most modern architectural requirements. This Guide is intended for use by Architects, Specifiers and Fabricators See Index page 3 Typical Homestead Balustrade installations. All pages Copyright Juralco Aluminium Building Products Ltd, 2018 This Manual has a PS1 based on Page 2

3 Complies With AS/NZS 1170:2002, NZ Building Code Clauses B1, B2, and F4 Juralco Homestead Balustrade is for Domestic and Residential Occupancy types A, A Other and C3 only Code Type of Occupancy for part of the building or structure Specific Uses A Domestic and Residential activities All areas within or serving exclusively one dwelling including stairs, landings etc, but excluding external balconies and edges of roofs. (see C3) A Other, C3 Areas without obstacles for moving people and not susceptible to over crowding Stairs, landings, external balconies, edges of roofs etc. Juralco Homestead Balustrade is not suitable for Commercial C3 applications Note 1 Juralco Balustrade Systems building code compliance documentation requires all balustrade installations are to be completed in accordance with the requirements of our authorised installer certification. Index Section 4852JB Type Pages Description Specifications 4 Juralco standard specification sheet and Powder coating recommendations Materials 5-8 All Extrusions and Components Components 9-10 Shows possible racking dimensions to 35 deg Attachment Shows attachment details Edge and Wooden to Balustrade Mountings 13 Shows Top and Face fix mount types Deck Nailings Shows details of Double Boundary Joist Nailing layout and 90 deg Corner details Mountings Shows Mounting details. Top mount, Face fix and Gutter Bracket Face fix into Timber, Steel and concrete. Powder Coat Care 41 Information on the care of Powder Coat surfaces Features. - Single Panel size mm long x 975mm high. - Panels can be used at any angle up to about 35deg, including stairs. - Conforms to NZ building Code and AS/NZ1170 regulations - Only for Residential applications up to1000mm high (not Commercial) - Not suitable for Gates - Powder Coat any colour - s can be Top Mount of Face fixed Page 3

4 - Specifications, Powder Coating Juralco Aluminium Building Products Ltd (JABP) Specifications for 1.Scope - This specification details the documents the refers to in relation to the New Zealand Building Code, the manufacturer's documents, products used in the System, requirements in relation to fixing and surface finishing. 2. NZBC Compliance - The has been tested by Nancekivell Cairn Ltd, Civil and Structural Engineers, to demonstrate compliance with the structural requirements of the New Zealand Building Code and AS/NZS 1170 : 2002 occupancy A, A Other and C3, NZS 3604 Low, Medium, High, Very High Wind Zone, max design wind pressure 2.0KPa - The Structural Engineering design includes the requirements of B1 Structure, B2 Durability, F2 Hazardous material and F4 Safety from falling, all from the Building Code. - Verification Method B1 / VM1, B2/AS1, F4 / AS1 3. Manufacturer's Documents - The manual details all extrusions and components used for the fabrication and installation/fixing of the system. - A Producer Statement 1(Design) is available. Copies of the above documents are available from: Juralco Aluminium Building Products Ltd 48 Bruce McLaren Rd, Henderson, Auckland Phone Fax specify@juralco.co.nz - Any deviation from the standard fabrication or installation/fixing must be accompanied by a site specific PS1 with site specific calculations and drawings 4. Products - Only extrusions, components and hardware supplied by or specified by JABP may be used in the Juralco Homestead System - Aluminium extrusions, components and hardware unless specified are manufactured to 6060 T5 specifications - Stainless Steel components, hardware, fixings all components to 316 grade 5.Surface Finishing - Juralco Aluminium Building Products Ltd is a Dulux Registered Applicator site, registration number JABP uses only Dulux branded powder coating materials - Unless specified otherwise, Dulux Duralloy powder coating systems are used for properties greater than 100 metres from high tide level where AAMA 2603 performance is required - Dulux Duratec powder coating systems must be used for all properties greater than 10 metres and up to 100 metres from high tide level where AAMA 2604 performance is required - Dulux Duralloy has a 10 year film and colour integrity warranty, Dulux Duratec has a 20 year film and colour integrity warranty 6. Installation and Fixing - The must only be installed in accordance with the Juralco Homestead Balustrade System manual - Any deviation from that specified in the Juralco Homestead Balustrade manual must only be in accordance with the site specific PS1 and with site specific calculations and drawings listing the non standard details - The must only be fabricated/installed by a Juralco approved fabricator - Upon completion of the installation the fabricator must supply the owner with a PS3 (Construction) Important instructions for Powder Coatings near Salt Water The standard Dulux powder coating system used by Juralco is Duralloy and is suitable for installations greater than 100 metres from high tide level and for buildings up to 3 stories above ground. Use Duratec for installations between 10 and 100 metres from high tide level and for prestigious residential and commercial developments. For all other applications contact Juralco for alternative systems. Note - Powder coated prices listed in Juralco price books are for the standard Duralloy system. If the Duratec system is required it must be specified upon placement of the order and will incur a surcharge Duratec prices on application. lmportant instructions for Powder Coating - Attachment to structures An EPDM or similar material spacer must be used to separate powder coated aluminium items from all timber, concrete and steel structures. Failure to do so can lead to the chemicals in the structure affecting the powder coating layer on the aluminium. Powder Coating Warranty The Dulux powder coating warranty period is conditional upon being maintained in accordance with the Dulux Care and Maintenance Instructions. Contact your installer for a copy (or download from Dulux) of the Care and Maintenance instructions or refer to the back page of this manual. Page 4

5 gap 1360 BALUSTRADE PANEL, RACKING Part No JGF/HS deg 15 deg 20 deg 25 deg 30 deg 35 deg and Mounts attached to Racking Panels Page 5

6 - Extrusions POST Part No JGF/215/5 POCKETED CORNER POST Part No JEB/213/ STANDARD INFILL CLIP Part No JEB/206/5 POST STIFFENER JGF 213 Page 6

7 - Components Base plate Part No JEC 200 Top Mount Base plate Part No JEC 201 Top Mount. Base plate Part No JEC 221 Top Mount For Concrete and Steel only. 110mm side Front - 110mm side Front - 110mm side 110mm x 100mm x 12mm - 4 x hole 110mm x 90mm x 12mm - 2 x hole 110mm x 90mm x 12mm - 4 x hole Base plate - Corner Part No JEC 222 Top Mount Base plate Part No JEC 137/65 Top/Face Mount Gutter Bracket Spacer Part No JEC mm x 110mm x 12mm - 4 x hole 110mm wide x 135mm high - 4 x hole 135mm x 120mm x 5mm thick Bottom Cap Part No JEC16 Top Cap Part No JEC 20 Top Cap - Corner Part No JEC 27 45mm x 65mm - Fits under face Fix s Attach with No 6 x 12 C/S SS PK screws Fits over 65mm x 45mm Fits over. 66mm x 66mm Attachment Block Part No JGF/HSBlock Square Washer Part No JVB SQWSH Face Fix 17mm x 17mm x 30mm high 40mm sqx 3mm SS Page 7

8 - Components Face Fix Spacer Part No JVB 125/30mm Face Fix Face Fix Spacer Face Fix EPDM Spacer Washer Face Fix Part No JVB 125/10mm Part No JVB mm dia x 15mm long. 38mm dia x 10mm long. 38mm dia x 3mm Attachment Block Screw Part No JHSHTSCREW/38x10 Base Attach Screw Part No JVBHTSCREW/50x10 Panel Attach Screw Part No JGFSCREW/25x4 38mm SS HT PK C/S sq drive screw 50mm SS HT PK C/S sq drive screw M4 x 25mm SS posi drive screw and M4 Dome nut WASHER SS Part No JVB Washer 21x11 SIKA Supergrip 2hr Part No JEC SUPERGRIP 21dia x 11 x 2mm thick For All Coachscrews fixings Page 8

9 - Racking 1400 max Racking at 10 deg Racking at 15 deg Page 9

10 - Racking Racking at 20 deg Racking at 25 deg Racking at 30 deg Racking at 35 deg Page 10

11 - Attachment - Balustrade to Cap Hand Rail Attachment Block Screws - 2 x 10g x 25 C/s SS Self tappers Panel attach Screw and nut Hand Rail Baluster TOP of POST Installation 1 - Install posts, taking care to position at convenient c/l distance for easy cutting of the panel If Panel angled ends must be cut at same angle 2 - Install the Attachment blocks 3 - Measure and cut the Panel to correct length; drill attach screw holes. 4 - The Balustrade panel then slips down from the top. 5 - Secure in place with the Attach screws at each end. Attachment Block Screws - 2 x 10g x 25 C/s SS Self tappers Panel Attach Screw 25 x 4 and Nut Bottom Rails Bottom Rails Base Plate (or Face Fix) BOTTOM of POST Page 11

12 - Attachment - Balustrade to Wooden 60 min edge distance to screw 25 min edge distance to screw Hand Rail Wooden Attachment Block Wood Screws - 2 x 10g x 65 C/s SS Panel attach Screw and nut Wooden Baluster Hand Rail TOP of POST Installation 1 - Install posts, taking care to position at convenient c/l distance for easy cutting of the panel If Panel angled ends must be cut at same angle 2 - Install the Attachment blocks, noting minimum top/side clearances 3 - Measure and cut the Panel to correct length; drill attach screw holes 4 - The Balustrade panel then slips down from the top 5 - Secure in place with the Attach screws at each end 6 - Timber design by others. Wooden Attachment Block Wood Screws - 2 x 10g x 65 C/s SS Panel Attach Screw 25 x 4 and Nut Bottom Rails Bottom Rails BOTTOM of POST Page 12

13 - Typical Mount Options Top Mount Base Plates in a variety of sizes. Different fasteners types depending on the Building substrate. Includes a 90deg Corner Top Mount Concrete only. cemented permanently in place Bond all coachscrews with SIKA Supergrip to full depth Face Fix Different fasteners types depending on the Building substrate. Gutter Bracket - Face Fixed Very suitable for Waterproofed Decks and any overhanging decks. Also allows for Guttering to be clipped under. Different fasteners types depending on the Building substrate Note - For all Face Fix, there must be a Rubber or EPDM membrane between post and structure Page 13

14 Typical Double Boundary Joist Timber Deck Construction Details Alternative Solution to NZS 3604:2011 Clause detailed to resist twisting of the Boundary Joist only. Deck designer to ensure the structure can support the appropriate horizontal and vertical loads. This page - applies to FACE FIX only Please note Joist overlap arrangement Corner. All Nailing Lumberlok 0.9x19mm SS Strap. Corner. Wrapped around return boundary joist 4 x 90mm nails and nailed top and bottom with to both joists 6 off 30x3.15 SS Product nails at ea end = 12 total All Fasteners must be Stainless Steel Between Joist, nogs. 5 x 90mm nails in two rows = 10 total All Nailing At each Joist, nog. 4 x 90mm nails to both joists = 8 total Joist off cut x 150mm Pairs of Lumberlok Cleats CPC40SS All crs Typical Homestead Balustrade Face Fix Corners All crs 98mm gap 75sq Corner stake Fasten Top and Bottom Single Lumberlok Cleats CPC40SS 214 min 96 98mm gap 75sq Corner stake Fasten Top and Bottom 330min Face Fix Mount at Corner Gutter Bracket Face Fix Mount at Corner All Screwing to Corners 8 x Type 17-14g x 35 Hex head Screws 4 x Type 17-14g Cleats to be flush, x 75 Hex head Screws Top and Bottom Pair of Lumberlok CPC80 SS Cleats All screws 304SS Lumberlok SS Strap 0.9x19. 6 x 30x3.15 Nails top and bottom All Screwing to Joists, Nogs 3 x Type 17-14g x 35 Hex head Screws Cleats to be flush, Top and Bottom Pairs of Lumberlok CPC40 SS Cleats each side. All screws 304SS 2 x Type 17-14g x 75 Hex head Screws 1 Attaching Corner of Double Boundary Joist 2 x cleats to Corner and Lumberlok strap All Fasteners must be Stainless Steel 2 3 Attaching Joists or Nogs to Double Boundary Joist. 4 x cleats to each joist or nog, Attaching Nogs to Joist. 2 x cleats to each nog, 1 x Joist offcut x 150mm All Fasteners must be Stainless Steel Page 14

15 Typical Double Boundary Joist Timber Deck Construction Details Alternative Solution to NZS 3604:2011 Clause detailed to resist twisting of the Boundary Joist only. Deck designer to ensure the structure can support the appropriate horizontal and vertical loads. This page - applies to TOP FIX only Screwing Corner. Pairs of 14gx100 screws = 8 total Bolting Corner. Steel Bracket + 4 x M12 SS Bolts BS 176 for 200mm deep joists BS 177 for 250mm deep joists Screwing Beside each Joist, nog. 4 x 14gx90mm screws to both joists = 8 total All Fasteners must be Stainless Steel Joist off cut x 150mm Pairs of Lumberlok Cleats CPC40SS All crs All crs Single Lumberlok Cleats CPC40SS 1 Screwing and Bolting at Corner Please note Joist overlap arrangement Boundary Joists at Corner. 14g screw fixing Pairs of 14g x 100 screws (= 8 total) Nailings 90x3.15 3x 3 = 9 40mm spacings This side only 1 Boundary Joists at Corner. Bracket and M12 Bolt fixings Pairs of M12 x bolts and washers(= 4 total) Hex head or C/S All Screwing to Joists, Nogs 3 x Type 17-14g x 35 Hex head Screws Cleats to be flush, Top and Bottom 2 x Type 17-14g x 75 Hex head Screws Steel Bracket BS 176 for 200mm deep joists BS 177 for 250mm deep joists Typical Homestead Balustrade Top Fix Corner 2 3 Pairs of Lumberlok CPC40 SS Cleats each side. All screws 304SS Attaching Joists or Nogs to Double Boundary Joist. 4 x cleats to each joist or nog, Attaching Nogs to Joist. 2 x cleats to each nog, 1 x Joist offcut x 150mm All Fasteners must be Stainless Steel Top Fix Mount at Corner All Fasteners must be Stainless Steel Page 15

16 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical TOP Fix to Timber - JEC 221, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews A Design engineer must ensure the structure can support the appropriate load applied at each post Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Decking Base Plate Minimum Joist or Nog size ex 200mm x 50mm Important Notes: 2 - Coachscrews 150mm min thread engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade Please refer to the Double Joist Nailing/Screwing page 5 - All fixings must be Stainless Steel 4 x M10 x 160 (min) + Decking SS Coachscrews and 21m dia SS Washers CPC 40 SS Cleats Double Boundary Joist Page 16

17 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Coachscrews Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Decking Minimum Joist or Nog size ex 200mm x 50mm 105 EPDM or Foam Tape Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - Coachscrews 90mm min engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber. 5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade Please refer to the Double Joist Nailing/Screwing page 6 - All fixings must be Stainless steel CPC 40 SS Cleats Double Boundary Joist 4 x M10 x 110 (min) SS Coachscrews and 21mm dia SS Washers Guttering - Runs under the JEC137/65 Gutter Bracket. Attached separately either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Page 17

18 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Bolts or Threaded Rod Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Decking Minimum Joist or Nog size ex 200mm x 50mm 105 EPDM or Foam Tape Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber 3 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade. Please refer to the Double Joist Nailing/Screwing page 4 - All fixings must be Stainless steel CPC 40 SS Cleats Double Boundary Joist 4 x M10 SS Bolts and 21mm dia SS Washers (or M10 SS threaded rod with dome nuts) Guttering - Runs under the JEC137/65 Gutter Bracket. Attached separately either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Page 18

19 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical FACE Fix to Waterproof Timber Deck - JEC 137/65, Gutter Bracket - M10 Coachscrews Alternative solution E2/AS1 Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Angle 20x20x3 Screw attached to underside Decking and Waterproof membrane Minimum Joist or Nog size ex 200mm x 50mm 105 EPDM or Foam Tape Gutter Bracket Spacer, 5mm Use as required Batten and Cladding Important notes: 2 - Coachscrews 90mm min engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber 5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade Please refer to the Double Joist Nailing/Screwing page 6 - All fixings must be Stainless steel CPC 40 SS Cleats Double Boundary Joist Waterproof Decking 4 x M10 x 110 (min) + Cladding SS Coachscrews and 21mm dia SS Washers Building wrap Cavity batten Cladding Apply sealant to all holes Guttering - Runs under the JEC137/65 Gutter Bracket. Attached separately either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Page 19

20 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical FACE Fix to Timber - M10 Coachscrews Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Decking Face fix post Stiffener to extend from bottom to 150mm min above top anchor 150 min 25 Minimum Joist or Nog size ex 200mm x 50mm 145min EPDM or Foam Tape Important notes: 2 - Coachscrews 90mm min engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - A Rubber, EPDM or Foam Tape layer must be installed between the and Timber 5 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade Please refer to the Double Joist Nailing/Screwing page 6 - All fixings must be Stainless steel CPC 40 SS Cleats Double Boundary Joist 2 x M10 x 160 (min) SS Coachscrews and 21m dia SS Washers Page 20

21 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical FACE Fix to Timber - M10 Bolts or Threaded Rod Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Decking Face fix post Stiffener to extend from bottom to 150mm min above top anchor 150 min 25 Minimum Joist or Nog size ex 200mm x 50mm 95min EPDM or Foam Tape Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the and Timber 3 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade Please refer to the Double Joist Nailing/Screwing page 4 - All fixings must be Stainless steel CPC 40 SS Cleats Double Boundary Joist 2 x M10 SS Bolts and 21m dia SS Washers (or M10 SS threaded rod with dome nuts) Page 21

22 s - Typical Fixing Complies NZS3604: Double Boundary Joists Typical FACE Fix to Waterproof Timber Deck - M10 Coachscrews and Spacers Top and Bottom, both sides of every joist or nog = 4 x Lumberlok CPC40 Stainless Steel cleats. with 2 x Type 17-14g x 75 Hex head Screws to Boundary joists and with 3 x Type 17-14g x 35 Hex head Screws to Deck joist for every cleat Decking Face fix post Stiffener to extend from bottom to 150mm min above top anchor 150 min 25 Minimum Joist or Nog size ex 200mm x 50mm 145min Spacer and EPDM Washer Batten and Cladding Important Notes: 2 - Coachscrews 90mm min thread engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - The Lumberlok cleats must be attached to every joist or nog under the Balustrade Please refer to the Double Joist Nailing/Screwing page 5 - All fixings must be Stainless Steel CPC 40 SS Cleats Double Boundary Joist Waterproof Decking 2 x M10 x 160 (min) + Cladding +Spacers SS Coachscrews and 21m dia SS Washers EPDM washers JVB 126 Building wrap Cavity batten Cladding Apply sealant to all holes Spacers JVB 125 Page 22

23 X - Mounting Details Typical TOP Fix to Concrete - JEC 200, 110mm x 100mm, 4 hole Base Plate - M10 Anchors Base Plate EPDM Concrete slab 4 x M10 SS Dynabolts or Chemical Fasteners Depth Base Plate JEC off M10 x 98 Hex Dynabolts, Stainless Steel. DP 12100SS 4 off M10 x 90 Chemset Anchors, Stainless Steel + Chemset capsule CS10130SS X (min) 90mm 35mm Depth (min) 75mm 90mm Important notes: 2 - All fixings must engage into the structural slab 3 - A Rubber, EPDM or Foam Tape layer must be installed between the Baseplate and Concrete 4 - All fixings must be Stainless steel 4 x M10 SS Dynabolts or Chemical Fasteners 1 - All fixings must engage into the structural slab 2 - A Rubber or EPDM layer must be installed between the Baseplate and Concrete slab Concrete Slab Page 23

24 X - Mounting Details Typical TOP Fix to Concrete - JEC 201, 110mm x 90mm, 2 hole Base Plate - M12 Studs Base Plate EPDM Concrete slab Depth 2 x M12 SS Studs + Epcon C6 Base Plate JEC off M12 SS Studs + Epcon C6 X (min) 60mm Depth (min) 110mm Important notes: 2 - All fixings must engage into the structural slab 3 - A Rubber, EPDM or Foam Tape layer must be installed between the Baseplate and Concrete 4 - All fixings must be Stainless steel 2 x M12 SS Studs and 23mm SS washers + Epcon C6 Concrete Slab Page 24

25 Y - Mounting Details Typical TOP Fix to Concrete - Embed in Concrete Slab Rubber, EPDM or foam tape layer Concrete slab Reinforced concrete slab with D10 min Reinforcing along slab edge with cross bracing Depth Mortar pocket 70mm sq or 85mm dia. Avoid motar splashes on exposed aluminium Wash off immediatley End Cap JEC 10HF Concrete Type Reinforced Slab Y (min) 70mm Depth (min) 95mm Important notes: 2 - All fixings must engage into the structural slab 3 - A Rubber, EPDM or Foam Tape layer must be installed between the and Concrete 4 - All fixings must be Stainless steel Concrete Slab Page 25

26 - Mounting Details Typical TOP Fix to Steel - JEC 221, 110mm x 90mm, 4 hole Base Plate - M10 Bolts Decking Base Plate Typical PFC Flange 90mm min Web 6mm min Important Notes: 2 - All fixings must be Stainless Steel 4 x M10 SS Bolts and 21mm dia SS Washers Page 26

27 - Mounting Details Typical FACE Fix to Steel - JEC 137/65, Gutter Bracket - M10 Bolts Decking 50 max 38 Typical PFC Web 6mm min 105 EPDM or Foam Tape Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Steel 3 - All fixings must be Stainless steel 4 x M10 SS Bolts and 21mm dia SS Washers Guttering - Runs under the JEC137/65 Gutter Bracket. Attached separately either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Page 27

28 - Mounting Details Typical FACE Fix to Steel, Wooden Packers - JEC 137/65, Gutter Bracket - M10 Bolts Decking EPDM or Foam Tape 50 max 38 Typical PFC Web 6mm min 105 Wooden Packers Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Steel 3 - All fixings must be Stainless steel 4 x M10 SS Bolts and 21mm dia SS Washers Guttering - Runs under the JEC137/65 Gutter Bracket. Attached separately either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Page 28

29 - Mounting Details Typical FACE Fix to Concrete - JEC 137/65, Gutter Bracket - M10 Studs Concrete Slab 110 min 35 min min min EPDM or Foam Tape Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - All fixings must engage into the structural slab 3 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Concrete 4 - All fixings must be Stainless steel Concrete Slab 90mm min to edge 4 x M10 SS Studs + Epcon C6 and 21mm dia SS Washers Holes 12mm dia x 110mm deep min Guttering - Runs under the JEC137/65 Gutter Bracket. Attached separately either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Page 29

30 - Mounting Details Typical FACE Fix to Steel - M10 Bolts Face fix post Stiffener to extend from bottom to 150mm min above top anchor Decking 150 min 70 max Typical PFC Web 6mm min 60 min EPDM or Foam Tape Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the and Steel 3 - All fixings must be Stainless steel 4 x M10 SS Bolts and 21mm dia SS Washers Page 30

31 - Mounting Details Typical FACE Fix to Steel, Wooden Packers - M10 Bolts Face fix post Stiffener to extend from bottom to 150mm min above top anchor Decking 150 min 70 max Typical PFC Web 6mm min 60 min Wooden Packers EPDM or Foam Tape Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the and Steel 3 - All fixings must be Stainless steel 2 x M10 SS Bolts and 21mm dia SS Washers Page 31

32 - Mounting Details Typical FACE Fix to Concrete - M10 Studs Face fix post Stiffener to extend from bottom to 150mm min above top anchor Concrete Slab 110 min 35 min 150 min 130 min 60 min 35 min M10 SS Stud + Epcon C6 EPDM or Foam Tape Important notes: 2 - All fixings must engage into the structural slab 3 - A Rubber, EPDM or Foam Tape layer must be installed between the and Concrete 4 - All fixings must be Stainless steel 1 - All fixings must engage into the structural slab. 2 - A Rubber or EPDM layer must be installed between the and Concrete 90mm min to edge 2 x M10 SS Studs + Epcon C6 + 21m dia Washers Holes 12mm dia x 110mm deep min Page 32

33 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical TOP Fix to Timber - JEC 200, 110mm x 100mm, 4 hole Base Plate - M10 Coachscrews or Bolts The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists For 200mmJoist - 4 x M10 SS Coachscrews min 150mm into joist For 150mm Joist - 4 x M10 SS Bolts, right through with nut & 40sq washer Base Plate Decking Minimum Joist size ex 150mm x 50mm (for M10 bolts) ex 200mm x 50mm (for M10 coachscrews) Trimmer Nails, 20 off 100 x 4mm dia through Blocks/Joist 20mm Packer Block Important Notes: 2 - Coachscrews 150mm min thread engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - All fixings must be Stainless Steel 4 x M10 x 160 (min) + Decking SS Coachscrews and 21m dia Washers (or 4 x M10 SS Bolts) 4 x 53mm wide Lumberlok Multibrace Stainless steel straps.12 x 3.15mm nails to each end of each plate Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist and Spacer between Joists 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 33

34 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical TOP Fix to Timber - JEC 221, 110mm x 90mm, 4 hole Base Plate - M10 Coachscrews or Bolts The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists For 200mmJoist - 4 x M10 SS Coachscrews min 150mm into joist For 150mm Joist - 4 x M10 SS Bolts, right through with nut & 40sq washer Decking Base Plate Minimum Joist size ex 150mm x 50mm (for M10 bolts) ex 200mm x 50mm (for M10 coachscrews) Trimmer Nails, 24 off 90 x 3.4mm dia through Block/Joist Important Notes: 2 - Coachscrews 150mm min thread engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - All fixings must be Stainless Steel 4 x M10 x 160 (min) + Decking SS Coachscrews + 21m dia Washers (or 4 x M10 SS Bolts) 4 x 53mm wide Lumberlok Multibrace Stainless steel straps.12 x 3.15mm nails to each end of each plate Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist between Joists 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 34

35 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Coachscrews The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists Decking between joists Trimmer Minimum Joist size ex 200mm x 50mm 105 Nails, 24 off 90 x 3.4mm dia through Block/Joist EPDM or Foam Tape 4 x 53mm wide Lumberlok Multibrace Stainless steel straps.12 x 3.15mm nails to each end of each plate Guttering - Runs under this bracket. Attached separately to boundary joists either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - Coachscrews 90mm min engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber 5 - All fixings must be Stainless steel Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist between Joists 4 x M10 x 110 (min) + Cladding SS Coachscrews and 21mm dia SS washers 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Guttering Attached separately to boundary joists either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 35

36 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical FACE Fix to Timber - JEC 137/65, Gutter Bracket - M10 Bolts, or Threaded Rod The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists Decking between joists Trimmer Minimum Joist size ex 200mm x 50mm 105 Nails, 24 off 90 x 3.4mm dia through Block/Joist EPDM or Foam Tape Guttering - Runs under this bracket. Attached separately to boundary joists either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber 3 - All fixings must be Stainless steel between Joists 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist 4 x M10 SS Bolts (+ 21m dia Washers, top only) (or M10 SS threaded rod with dome nuts) 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Guttering Attached separately to boundary joists either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 36

37 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical FACE Fix to Waterproof Timber Deck - JEC 137/65, Gutter Bracket - M10 Coachscrews The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists Decking and Waterproof membrane between joists Cladding Batten 5 Angle 20x20x3 Screw attached to underside Minimum Joist size ex 200mm x 50mm 105 Nails, 20 off 100 x 4mm dia through Block/Joist EPDM or Foam Tape Guttering - Runs under this bracket. Attached separately to boundary joists either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. Gutter Bracket Spacer, 5mm Use as required Important notes: 2 - Coachscrews 90mm min engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - A Rubber, EPDM or Foam Tape layer must be installed between the Bracket and Timber 5 - All fixings must be Stainless steel 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Waterproof Decking Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist between Joists 4 x M10 x 110 (min) + Cladding SS Coachscrews and 21mm dia SS washers 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Building wrap Cavity batten Cladding Apply sealant to all holes Guttering Attached separately to boundary joists either side of the JEC137/65 to suit propriety guttering systems. Pack out to clear bracket. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 37

38 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical FACE Fix to Timber - M10 Coachscrews The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists Face fix post Stiffener to extend from bottom to 150mm min above top anchor Decking SS Nailplates between Joists 150 min 25 Minimum Joist size ex 200mm x 50mm 145min Nails, 24 off 90 x 3.4mm dia through Block/Joist EPDM or Foam Tape Important notes: 2 - Coachscrews 90mm min engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - A Rubber, EPDM or Foam Tape layer must be installed between the and Timber 5 - All fixings must be Stainless steel 4 x 53mm wide Lumberlok Multibrace Stainless steel straps.12 x 3.15mm nails to each end of each plate Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist between Joists 2 x M10 x 160mm (min) SS Coachscrews + 21m dia Washers 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 38

39 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical FACE Fix to Timber - M10 Bolts or Threaded Rod The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists Face fix post Stiffener to extend from bottom to 150mm min above top anchor SS Nailplates Decking between Joists 150 min 25 Minimum Joist size ex 150mm x 50mm 95 min Nails, 20 off 90 x 3.4mm dia through Block/Joist EPDM or Foam Tape Important notes: 2 - A Rubber, EPDM or Foam Tape layer must be installed between the and Timber 3 - All fixings must be Stainless steel 1 - A Rubber or EPDM layer must be installed between the and Timber 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist between Joists 2 x M10 SS Bolts+ 21m dia Washers (or M10 SS threaded rod with dome nuts) 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. Page 39

40 s - Typical Fixing Pre NZS3604: Single Boundary Joist Typical FACE Fix to Waterproof Timber Deck - M10 Coachscrews and Spacers The pre NZS3604:2011 mounting details are included for older, existing buildings. New buildings must comply with NZS3604: Double Boundary Joists Cladding Face fix post Stiffener to extend from bottom to 150mm min above top anchor Decking SS Nailplates Batten between joists Trimmer 150 min 25 Minimum Joist size ex 200mm x 50mm 145min Nails, 20 off 100 x 4mm dia through Block/Joist Spacer and EPDM Washer Important Notes: 2 - Coachscrews 90mm min thread engagement into joists 3 - Bond all coachscrews with SIKA Supergrip to full depth 4 - All fixings must be Stainless Steel Joist Hanger x 190 SS min 4 x No6 x 35 screw fix to trimmer. 12 x 3.15mm nails fix to joist Waterproof Decking between Joists 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. 2 x M10 x 160 (min) + Cladding + Spacers SS Coachscrews + 21m dia Washers 4 x 53mm wide Lumberlok Multibrace Stainless steel straps. Building wrap Cavity batten Cladding Apply sealant to all holes EPDM washers JVB 126 Spacers JVB 125 between Joists Nail to front face of block before installing. Wrap around ends of block and extend along joist using 12 x 3.15dia nails. Line up straps with top/bottom edges. All pages Copyright Juralco Aluminium Building Products Ltd, 2018 Page 40

41 - Powder Coating Care and Maintenance Powder Coating Installation Care Warning re use of solvents: - In some cases strong solvents are recommended for thinning various types of paints and also for cleaning up mastics and sealants. - These can be harmful to the extended life of the powder coated surface, and must not be used for cleaning purposes. - It is important to note that the damage will not be visible immediately and may take up to l2 months to develop. If paint splashes or sealants and mastics need to be removed then the following may be safely used: Methylated Spirits, Ethyl Alcohol, lsopropanol or preferably a mild detergent in warm water. Joinery Protection during Installation: All the activity on a construction site means that your powder coated items may get knocked or scratched, splattered with mortar, plaster, textured coating or paint during the later stages of construction. Please ensure that all powder coated articles are masked or covered at this time. It is far easier to prevent accidents than to try and correct them. Should your joinery receive mortar or paint splashes see that these are removed before cure and follow the instructions contained in this brochure. Typical sticker used to warn other trades of the need to protect and mask off powder coated joinery (applies to anodised joinery also) IMPORTANT ALL TRADES This valuable aluminium joinery will suffer permanent damage from: plaster, mortar and paint splashes - Protect if splashes occur - Immediately wash down joinery with water or meths - Do not allow splashes to harden! ~ Do not use solvents! - Do not remove this label until final clean completed. This photograph display damage that has occurred on site, post installation. The photo of the masked joinery displays clear signs of damage that could have occurred were it not masked. Please ensure that your joinery is protected right through the entire construction process. Powder Coating Maintenance External - Maintenance Program: To extend the life of external powder coated articles and to comply with warranty requirements for powder coated aluminium joinery, a simple, regular maintenance program must be implemented. The effects of ultra violet light, atmospheric pollution, dirt, grime and airborne salt deposits will all accumulate over time and must be removed or surface staining and weathering will occur, leading to an unsightly appearance. For external coatings, cleaning should take place every six months. ln areas where pollutants are more prevalent, such as beachfront houses and industrial or geothermal areas, then a cleaning program should be carried out on a more frequent basis ie. every one to three months. Fences or Balustrades in close proximity to swimming pools must be washed down every six months, to clean off chlorine and salt deposits. Cleaning your powder coating: 1. Carefully remove any loose surface deposits with a wet sponge. 2. Use a soft brush (non abrasive) and a mild household detergent (do not use solvents) in warm water, remove dust, salt and other deposits. 3. Rinse off with clean fresh water. Restoring weathered or scratched surfaces: Repair of Scuffed or Scratched surfaces Dulux Spray Cans are available in all colour card colours. Repair of Small Scratches or Chips. Dulux Dabsticks are ideally suited for the repair of small scratches. Dabsticks may not be available in all colour card colours. Repair of Weathered areas. Dulux Gloss Up is a light to medium cutting cream ideally suited for gloss restoration and has been specifically designed for this purpose. Gloss Up contains no waxes or silicone and is a one step system. Contact Dulux Powder Coatings, ph Page 41