JURALCO ALUSTORE MODULAR STORAGE SYSTEM. Modular Storage System. Issue 1/16 ISSUE 1/16. ph (09)

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1 Alustore JURALCO ALUSTORE MODULAR STORAGE SYSTEM Modular Storage System ISSUE 1/16

Juralco Aluminium Building Products Ltd designs and distributes specialist aluminium joinery systems through a national network of franchised fabricators and agents.

Our comprehensive product range includes security and insect screens, balustrades and gates, shutters and awnings, shower screens, wardrobe doors and organisers and internal doors.

Each unit is manufactured and installed with either wall or ceiling mounted uprights.

2 Juralco Aluminium Building Products Ltd designs and distributes specialist aluminium joinery systems through a national network of franchised fabricators and agents. 0 For more than 25 years we have been at the forefront of specialist aluminium door and window products suitable for New Zealand joinery and building methods. Our comprehensive product range includes security and insect screens, balustrades and gates, shutters and awnings, shower screens, wardrobe doors and organisers and internal doors. 0 The combines anodised aluminium components and Melteca or glass shelving to produce a wide range of modern storage configurations for the living room or wardrobe. Each unit is manufactured and installed with either wall or ceiling mounted uprights. The shelves are custom-made in length within a choice of three shelf depths and positioned to suit individual requirements. Drawer units come in standard sizes either fixed to the uprights or on rolling castors This Guide is intended for use by Architects, Specifiers and Fabricators Pages 2-8 cover areas of general interest. Pages 9 onwards are intended for Fabricators All pages Copyright Juralco Aluminium Building Products Ltd, 2016 Page 2

3 Typical Layouts General Description - Easily erected, simple and stylish. Complements modern, contemporary homes - Available for Wardrobe, Study/Office and Living room uses - Components suitable for Walls and or Corners - Top pole mounts either to ceiling or wall - height mm max. Silver anodized finish - All components very easily height adjustable - Widths - typically mm depending on material and loadings - All metal components - silver finish - Shelves, either Glass or Dark Oak, Washed Maple or White - s - Dark Oak, Washed Maple c/w top Metal trim and Handles Shown below are some typical Alustore Storage solutions for a family home. Wardrobe / Storage System Complete with shelving for Clothing, shoes, sheets, towels... Shelf Depth 500mm Refer Page A4,5 & 8 Storage System incl workstation Complete with shelving, drawer units and a workstation Shelf Depth 400mm Refer Page A4,6 Bedroom 3 Kitchen Juralco 860 Door system En suite Clothing, storage Clothing, storage Dressing Clothing, storage Master Bedroom Pantry Study/ office Storage, Laundry Dining Double slide Books, workstation Double Garage Books TV HiFi Home Cinema Lounge Bathroom Clothing, storage Juralco 350 Door system Gas Fire Bedroom 2 Entry Storage System Complete with shelving for Books, TV. Hi Fi, Home Cinema Shelf Depth 300mm Refer Page A4,7 Wardrobe / Storage System Complete with shelving for Clothing, shoes, sheets, towels... Shelf Depth 400mm Refer Page A4,6 & 8 Page 3

Juralco s - General Arrangements, Typical Cross Sections Typical Layouts Single section of a Typical Wardrobe Layout Two sections of a Typical Living Room Layout Two sections of a Typical

4 Juralco s - General Arrangements, Typical Cross Sections Typical Layouts Single section of a Typical Wardrobe Layout Two sections of a Typical Living Room Layout Two sections of a Typical Study/Office Layout Typical Vertical Cross sections Note the four Top attachment options Top attach Type 1 Top attach Type 2 Top attach Type 3 Top attach Type 4 Wall attach using Organiser Wall attach using Wall Brkt COJ 26 and Corner Stake COJ 25 Ceiling attach using Organiser Ceiling attach using Wall Brkt COJ 26 Organiser Shelf (Melteca), Shelf Side, Shelf Support Shelf (Melteca), Shelf Side, Shelf Support Shelf (Glass), Glass Shelf Support Shelf (Glass), Glass Shelf Support Mobile Page 4

5 Juralco s - Arrangements, Typical Elevations Wardrobe / Storage System Ensuite Dressing and Wardrobe area Complete with easily adjustable shelving and drawers for clothing, shoes, sheets, towels , Wall fitting Closet Rail, Closet Rail Bracket Organiser Shelf (Melteca), Shelf Side, Shelf Support, Drawer Clips Mobile Typical Elevation - Clothing, Storage, Side1 (His side) Shelving 500mm deep, Drawers 500mm deep Typical Elevation - Clothing, Storage, Side1 (Her side) Shelving 500mm deep, Drawers 500mm deep Page 5

6 Juralco s - Arrangements, Typical Elevations Storage System incl workstation Work and study area Complete with easily adjustable shelving, storage, drawer units and a workstation, Wall fitting Shelf (Melteca), Shelf Side, Shelf Support Organiser Workbench Mobile Typical Elevation - Storage, Workbench, Drawers Shelving 400mm deep, Drawers 400mm deep Workbench 600mm deep Wardrobe / Storage System Wardrobe area Complete with easily adjustable shelving and drawers for clothing, shoes, sheets, towels... Shelf (Melteca), Shelf Side, Shelf Support Half Organiser (attach to Wall) Closet Rail, Closet Rail Bracket Typical Elevation - Clothing, Storage Shelving 400mm deep, Drawers 500mm deep Page 6

7 Juralco s - Arrangements, Typical Elevations Storage System Living Room and entertainment area Complete with shelving for Books, TV. Hi Fi, Home Cinema, Wall fitting Organiser Shelf (Glass), Glass Shelf Support, Drawer Clips Return and corner shelves Typical Elevation -Living, Entertainment Area Shelving 300mm deep, Drawers 500mm deep Page 7

8 Juralco s - Some Typical Arrangements Typical Elevations - Clothing and Storage solutions House Wardrobe and Storage House Walk in Dressing area Wardrobe and Storage Apartment Wardrobe and Storage Apartment Wardrobe and Storage Bedroom 2,3 Wardrobe and Storage Bedroom 2,3 Wardrobe and Storage Typical Elevations - Living, Study and Entertainment House Work, Study Area House Living Area - Entertainment Childs Bedroom Study and Storage Small Apartment Study, Entertainment and Storage Small Apartment Study, Entertainment and Storage Page 8

9 Juralco s - Extrusions mm FRONT SHELF CAPPING Part No J mm FRONT SHELF CAPPING Part No J8582 CLOSET RAIL Part No 8384 HEAVY DUTY CLOSET RAIL Part No H/8384HD/3 ORGANISER POLE Part No L229 Juralco s - Components Drawer Cabinet Side Part No J01/... J01/400 = 400mm J01/500 = 500mm Drawer Cabinet Back Part No J02/... Shelf Side Part No J01A/... J01A/300 = 300mm long J01A/400 = 400mm long J01A/500 = 500mm long Bracket Part No J04 J02/600 = 600mm J02/800 = 800mm 38 M5 22 t=2.8 t=2.8 t=2.8 Closet Rail Bracket Part No J Shelf Support Kit Part No J03 Glass Shelf Support Kit Part No J03A Drawer Clip Part No D025 with M6x20 screws with M6x16 screws Hex Screw Part No JM 5x8 Hex Pointed Screw Part No JM 5x13 Page 9

10 Juralco s - Built up Components & Wall fitting Part No J308/... Kit J308/150 = 150mm long J308/250 = 250mm long J308/300 = 300mm long & Height Adj Base Part No J301 Kit Corner Stake and Wall Bracket Corner Stake Part No COJ 25 Wall Bracket Part No COJ 26 All these components come as a kit. All these components come as a kit. Base, 56dia Part No J303 Jam Nut Part No JM12NUT Part No J06 Base Cover, 62dia Part No J307 Foot Stud Part No J306 Wall Bracket J308/150 = 150mm long J308/250 = 250mm long J308/300 = 300mm long Base Cover, 62dia Part No J304 Jam Nut Part No JM12NUT Part No J06 Base, 56dia Part No J303 Page 10

11 Juralco s - Joinery Components Shelves - all 16mm Melteca Finishes - Dark Oak, Washed Maple Part No M3D/SU mm wide x 2400mm Part No M4D/SU mm wide x 2400mm Part No M5D/SU mm wide x 2400mm Workbench - 16mm Melteca Finishes - Dark Oak, Washed Maple Part No M6D/SU mm wide x 2400mm Shelves - all 8mm Toughened Glass, Polished edges. All to custom order. Depth 300mm, Length to order Corner Shelf - Cut from std shelving as per below Wide Two drawers, metal top edge Dark Oak, Washed Maple Part No 4D2DR6W 400mm D x 600mm W x 420mm H Part No 5D2DR6W 500mm D x 600mm W x 420mm H Wide Two drawers, metal top edge Dark Oak, Washed Maple Part No 5D2DR8W 500mm D x 800mm W x 420mm H D W H Mobile Wide Two drawers, metal top edge Dark Oak, Washed Maple Part No 4D4DR6W 400mm D x 600mm W x 900mm H Part No 5D4DR6W 500mm D x 600mm W x 900mm H Page 11

12 Juralco s - Set Out, Cutting Information Loading Kg/sqmt 16mm Melteca Shelves - Loading Information Shelf Length mm Standard Shelf Width mm Total Load, Kg (evenly distributed Deflection mm Juralco s - Corner Shelves - Set Out, Cutting Information 530 Note - No heavy objects to back 300mm Wide Shelf 300 Set out C/L to Corner - Shelf back 5mm clear of Wall Corner Shelves All 16mm Melteca deg 212 ex 300mm Deep Shelf deg 300 Front Capping 400mm Wide Shelf Note - No heavy objects to back 400 Set out C/L to Corner - Shelf back 5mm clear of Wall deg 135deg Front Capping ex 400mm Deep Shelf 883 Note - No heavy objects to back 500mm Wide Shelf 500 Set out C/L to Corner - Shelf back 5mm clear of Wall deg 135deg Front Capping ex 500mm Deep Shelf CHECK SET OUT WITH PHYSICAL CORNER SHELF BEFORE INSTALLING Juralco s - General - Set Out, Cutting Information 1 Fixed Draw er unit - C/L Set out - C/L Draw er unit Width dimension + 59mm 2 Mobile Draw er unit - C/L Set out - C/L Mobile Draw er unit Width dimension + 59mm 3 Top Wall mount type Cut length Floor to Wall mount C/L dimension (D) - 180mm D 4 Top Ceiling mount type Cut length Floor to Ceiling dimension - 170mm 5 Melteca Shelf Cut Shelf length to C/L dimension - 35mm 6 Melteca Shelf - front capping Cut Capping length to C/L dimension - 35mm 7 Glass Shelf Cut Shelf length to C/L dimension - 37mm 8 Closet Rail Cut Rail length to C/L dimension - 42mm Page 12

13 Juralco s - Components, Dimensions & Wall fitting Part No J308/... J308/150 = 155mm long J308/250 = 255mm long J308/300 = 304mm long & Height Adj Base (also Ceiling Mount) Part No J301 Length 95 Height Adj 10-15mm 62 dia Length Wall Fitting Length 85 Height Adj 10-15mm 62 dia Ceiling Mount Part No COJ 26 Wall Mount Part No COJ 25, 26 Organiser Wall Mount Block COJ 26 Wall Mount Block COJ 26 Organiser Corner Stake COJ 25 Organiser Shelf (Meltica) Part No M3D... Shelf Side, Part No J01A... Shelf Support Part No J03 Attach screws Organiser Shelf Side Hex Pointed Screw PN JM 5x11 Attach Screws PN JM 6x20 (3 per side, at centre) PN JM 6x16 (2 per side, at ends) Shelf Support Meltica Shelf Shelf (Glass) Shelf Support Part No J03A Organiser Hex Pointed Screw PN JM 5x11 Glass Lock Screws Glass Shelf Glass Shelf Support Brkt PN JO4 Brkt PN JO4 Closet Rail Bracket Part No J09 Drawer Clip Part No D025 Note - Two sets on each side of Drawer unit = 4 sets per unit Organiser Hex Pointed Screw PN JM 5x11 Brkt PN JO4 3 Closet Rail Bracket Closet Rail Organiser Hex Pointed Screw PN JM 5x11 Brkt PN JO4 Drawer Clip (female) Drawer Clip (male) 12 Dropping into place in place Page 13

14 Juralco s - Manufacture and Installation Recommended Manufacture and Installation Procedures Note: Prior to delivering to site, unpack and check all items 1. Manufacture. A - Cabinets 1 - Open up the box and check all components are present. 2 - Set aside the male half of the D025 drawer clips for assembly to the organiser pole. 3 - Assemble the cabinets following the instructions enclosed. B - Organiser s 1 - Cut the organiser poles to the required lengths. Number, measure and mark up the poles for front & back, shelves, closet rods and cabinets. 2 - Insert the J06 small foot in the bottom of the pole and rivet at the back. 3 - Insert the required number of J04 pole brackets into the organiser pole. 4 - Fix shelf supports, closet brackets where marked using the JM 5x8 pointed screw. Fix D025 drawer clips where marked using JM 5x13 pointed screw ensuring clips are installed with the narrow end pointing to the top. 5 - Fix the J06 small foot or J308 wall fitting to the top of the pole and rivet at the back. C - Shelves 1 - Cut the Melteca shelves to the required length. 2 - Insert the J8581 shelf capping onto the front face with the overlapping edge facing the shelf top. 3 - Fix the J01A shelf sides to each end using JM 6x16 counter sunk screws through the two pre-drilled outer holes only. 4 - Pre-drill the Melteca for the three bracket fixing holes 2. Installation 1 - Measure and mark out the pole locations making sure the poles are plumb. Adjust the bottom J301 foot if necessary to take up variations in the floor and then fix the J308 wall fitting at the top of each. Tighten up the M12 jamb nuts to lock up the fitting and push the J307 cover cap into place. 2 - Ensure that all shelf brackets and other pole fixing components are level and in line, adjusting where necessary. 3 - Install any pole-mounted cabinets by carefully sliding the female D04 clips on the side of the cabinet into the male part attached to the pole.( Alternatively fit the poles to the cabinets before fixing to the wall by sliding each pole into the D025 side clips. Stand the poles up, marking and measuring as per step 1) 4 - Install shelving next by sliding each shelf between the poles on top of the mounting brackets. Screw up through the bottom of the mounting brackets into the shelf using three JM 6x20 mm counter sunk screws into each side of the shelf. Install any toughened glass shelves by firmly tightening up the two grub screws on each J03A glass shelf support. 5 - Install the 8384 closet hanging rails ensuring they are level. Open out each end of the rods slightly to ensure a snug fit in the J09 closet rail brackets. 6 - Check the adjustment of the J06 small foot on the bottom of each pole and tighten up the jamb nuts. Fix the bottom of the J06 to the floor and push down the J304 cover plate into place and roll down the black o-ring to secure. 7 - Clean off all fingermarks, leave site tidy and clean. All pages Copyright Juralco Aluminium Building Products Ltd, 2016 Page 14

Installation Manual for Metal Emperor Lockers

Installation Manual for Metal Emperor Lockers P a g e 1 Table of Contents Page General Notes and Tools Required 2-3 Assemble Shelves with Coat Hooks/Coat Rods 4 Fastening Chart 5 Knock Down Locker Assembly (Banks of Three) 6-12 Appendix A: Dress End