INSTALLATION GUIDE. Biowood Outdoor Wall Panel BWWPO20018 Shiplap 8x6 Deep. Green Resources Material Australia Pty Ltd

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Clyde McDowell
5 years ago
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1 Green esources Material Australia Pty Ltd Congratulations on the fine choice you have made in the selection of this product. outdoor wall panels will give you many years of carefree maintenance. When installed in areas exposed to UV light, it must be coated with Intergrain Ultradeck coating to prevent colour fading. is very stable, it will not move in thickness and with. Unlike timber, it will move marginally in length. How to install Outdoor Wall Panels You will need: > Measuring Tape > > Power Drop Saw or Fine Tooth Hand Saw > Sand Paper 120g > Cordless Screw Driver > Intergrain Ultradeck > Phillips Driver Bits > Stainless Steel Wood Screws C/s Head > Caulking Gun 32x6g, 19x6g, 16x6g > Pencil > Stainless Steel Wood Screws Pan Head 19x8g > Square > 6mm PVC Cap Mould > String Line > 10mm Staples > Paint Brush > Surface Temperature Gauage > 10mm Plug Cutter > 5mm Drill Bit > Staple Gun > S4SO04232 (For External Corners) > 25x12x1.6 Aluminium Angle Setting Out These boards can be laid horizontal, vertical or diagonally. This profile is a shiplap profile with a 200mm cover and a 8mm wide x 6mm deep grove at joints. All boards are to be screwed and glued to the structural elements so as to achieve a bonded fixing method at spacings of not more than 450mm. If installed onto battens, ensure that the battens are securely fastened and true to line to within a plus or minus tolerance of 3mm in 2m for both horizontal and vertical planes. All timbers are to be seasoned. Page 1

2 Green esources Material Australia Pty Ltd Board Set Out - Horizontal laid boards Ÿ Start laying boards from the base of the wall. Ÿ Install a 6mm PVC cap mould as starter strips at base of wall to support and lock the first board in place. Ÿ Fix the starter strip with 10mm long staples fixed at 120mm frequency, a minimum of 5mm from the edge and to a straight line. Ÿ Position the base of the starter strip 11mm above the bottom of the first board. (See Diagram 1/20018) Ÿ Cut the first board and th remainder of the boards to be fixed to this wall to desired length. The temperature of the boards should be about 18 c when cutting to length. It is most important that all boards to be cut to length and installed in one wall be at the same temperature when cut. If this is not observed, the boards may expand and contract at different rates resulting in uneven board lengths. Leave a 5mm gap at the end of each board. Ÿ Apply 3 beads of to the face of every stud for the full length of the board. Ÿ Lay the first board with grove facing down and insert the inner leg into the starter strip. Ÿ Fix the tongue in the countersunk grove with 2 x 32mm x 6g Stainless Steel screws through a 3mm pilot hole. Position the screws 10mm in from the stud edge. Do not over tighten the screws. Best results are between.5 and 1mm of adhesive bed is achieved. Ÿ epeat this process for the remainder of the wall. DIAGAM 1 / WPO20018 laid horizontal - Starter strip detail. Bonded fixing method. Vertical section. 90x c s LAYING DIECTION Full width of every stud 32 x 6g Ss C/s Wood Screws 2 per Stud per board through a 3mm pilot hole. Do not overtighten. Obtain.5-1mm of glue thickness for best results. 45mm WPO20018 Flashing 10mm 120c s 6 PVC Continuous Cap Mould Starter Strip CONCETE FLOO Page 2

3 Green esources Material Australia Pty Ltd External Corner - Horizontal Laid Boards Ÿ Diagram 2/20018 shows the recommended method of creating an external corner for horizontal laid boards. Ÿ Install the 25x12x1.6 aluminium angle first as set out in diagram 2/ Ÿ Secure the S4SO04232 faces. Ÿ Caulk the 5mm gaps with backer rod and coloured sikaflex or similar jointing compound. DIAGAM 2 / Horizontal Section - External Corner Detail for WPO20018 for Horizontal laid boards. Bonded fixing method Applied to full width of studs at every board WPO x 6g Ss C/s Screws 2 per stud 5mm Backer od 12 x 25 x 1.6 Aluminium Angle Fixed to 450 c s to full height of corner with 19 x 6g Ss C/s Screws Sika ex Caulking 16 x 6g Ss Screws S4SO04232 Backer od Sika ex Caulking 32 x 6g Ss C/s Screws 2 per stud WPO mm Page 3

4 Green esources Material Australia Pty Ltd DIAGAM 3 / External Corner Detail for WPO20018 for Vertical laid boards. Bonded fixing method 90x c s with 90 face facing out 32 x 6g Ss C/s Screws 2 per nogging per board through a 3mm pilot hole. Do not overtighten. Obtain.5-1mm glue thickness for best results 90x c s with 90 face facing out 6 PVC Continuous Cap Mould Starter Strips Fixed with 10mm Staples at 120 c s full width of nogging and stud Page 4

Green esources Material Australia Pty Ltd Window Surround - Horizontal laid boards Ÿ Most windows and doors surrounds can be lined with WP16016. This is a solid section 160x16mm smooth on all faces.

5 Green esources Material Australia Pty Ltd Window Surround - Horizontal laid boards Ÿ Most windows and doors surrounds can be lined with WP This is a solid section 160x16mm smooth on all faces. Ÿ For reveals that are wider than 160, the WP16016 can be joined by fixing together with PVC solvent cement. Ÿ Use 32 x 6g Ss C/s screws to fix reveal to treated pine grounds and plug screws with plugs. See Diagram 4 / DIAGAM 4 / Window Surround - Detail Typical Stud Wall Hebel Powerpanel Plug Selleys Liquid Nails Direct Stick WP16016 Cut to required reveal depth. Screw x to treated pine spacer with 32 x 6g Ss C/s 600 c s and plug with Plug, sanded ush Plug WPO20018 Backer od Coloured Caulking Page 5

6 Green esources Material Australia Pty Ltd Internal Corner - Horizontal laid boards Ÿ A simple butt joint is recommended for an internal corner. Ÿ Leave a 5mm gap at the end of each board. Ÿ Caulk the vertical expansion gap with coloured caulking compound over backer rod. See Diagram 5 / DIAGAM 5 / Horizontal Laid WPO20018 Selleys Liquid Nails Direct Stick 5 5 WPO20018 Backer od 32 x 6g Ss C/s Screws at every 450 c s Coloured Caulking Compound WPO20018 Soffit Lining The installation of WPO20018 as a soffit lining is carried out in the same method as the wall installation. End of profile detail Ÿ Where the end or the long edge of WPO20018 will be visible, it can be capped off with a cut to width WPO6516 Ÿ See Diagram 6 / A, B & C. Page 6

7 Green esources Material Australia Pty Ltd DIAGAM 6 / Edge & end details DETAIL A FAMING 20x20x1.6 Aluminium Angle WPO6516 Cut to required width Backer od WPO Coloured Caulking Compound FAMING 45 12x12x1.6 Aluminium Angle DETAIL B 18 WPO FAMING 45 12x12x1.6 Aluminium Angle DETAIL C 18 WPO Page 7

8 Green esources Material Australia Pty Ltd Butt joints and control joints will expand and contract in length due to weather conditions. Although this movement will be minor, it is important to make allowances in your design to accommodate this movement. At each end of every board an expansion gap must be allowed of widths varying from a minimum of 3mm to a maximum of 6mm. See below tables 1 and 2. TABLE 1. Single Board un Expansion Gaps BOAD LENGTH 1000mm to 3000mm 3001mm to 4500mm 4501mm to 5850mm GAP AT EACH END 3mm 4mm 5mm DIAGAM 7 / Cross Section: Typical Expansion Joint Stud or 450 c s 32 x 6g Ss C/s screw 32 x 6g Ss C/s screw Selleys Direct Stick Selleys Direct Stick 6mm Outdoor Wall Panel BWWPO20018 Coloured Caulking Outdoor Wall Panel BWWPO mm maximum 6mm 5850mm maximum Page 8

9 Green esources Material Australia Pty Ltd Coating of boards When exposed to UV light, must be coated to control colour fading. products consist of 70% wood fiber and will turn grey if left unprotected. In order to maintain the best appearance of your wall panels, must be coated with Intergrain Ultradeck in Natural for Spotted Gum, ed Cedar for ed Cedar and Grey for Weatherwood. When two coats are applied in the correct thickness, recoating will not be required for 3 to 5 years depending on exposure. Apply coating in accordance with instructions on the can and printed literature. Maintenance Your outdoor wall panel will deliver many years of carefree maintenance. To maintain your pride in the beauty of this product it is recommended that the whole wall is washed down with clean tap water and lightly brushed with a soft hair brush or broom every three months. This action will remove dust, dirt, debris and atmospheric fall out which will accumulate on the shiplap shoulder where boards have been laid horizontal (see diagram G). Vertically laid boards are naturally self cleaning. Wash every 6 months. DIAGAM 8 / Cross Section: Joint OUTSIDE FACE Dirt will accumulate here Wash thoroughly HOIZONTAL JOINT IN BOADS Some grime will accumulate on the face of the boards STUD For further information, please contact Australia P. +61 (2) E. info@biowoodaustralia.com.au biowoodaustralia.com.au ev Page 9

WET AREA PANELLING. Designer Walls. Fast

WET AREA PANELLING. Designer Walls. Fast WET AREA PANELLING Designer Walls. Fast AU/a5 WallART Brochure_ART BUNNINGS.qxp_Layout 1 7/6/18 10:16 am Page 3 LINEAR SERIES WET AREA PANELLING Add a touch of class to your SHEET COLOURS home or workplace