CNC Machining System DATRON C5

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Kerry Tracey Shepherd
5 years ago
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1 Innovative roduction Technology CNC Machining System DATRON C5 3D Engraving Example: Stamping dies

More than just machine construction You Are in Expert Hands From A to Z A world-class product is nothing without world-class service.

Our business is based on partnering successfully with our customers for their entire customer journey.

In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to

This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come.

Customer Service CAM Software Cooling/Lubricants HF-Spindles Application Consulting Tools Clamping Technology Consulting Individual Tool The

2 More than just machine construction You Are in Expert Hands From A to Z A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world s largest manufacturers. Our business is based on partnering successfully with our customers for their entire customer journey. If handled correctly, this journey is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come. Our Service. Training The Technology. Customer Service CAM Software Cooling/Lubricants HF-Spindles Application Consulting Tools Clamping Technology Consulting Individual Tool The Milling Machine. Optimization rogram Automation Measuring Technology Demo Machine ower Machined Samples The perfect machining system for your application: DATRON C5 Excellent surface quality through rigid, vibration-free construction erfect reproducibility with high process reliability by using a rotary axis with dynamic torque motor drive Superior machining performance with small tools through the use of a 1.8 kw high-speed precision spindle up to 48,000 rpm Very high precision with high-quality linear guide, ball screws and linear scales

We rovide Solutions For Your Application The production of high-quality stamping tools requires superior

With erfectcut, DATRON offers a highly reliable solution for 3D-engraving of complex geometries and surface

The combination of dynamics and smoothing filters ensures that you obtain extremely homogeneous surfaces.

tools, because you create amazingly detailed surface structures to achieve an excellent stamping result.

3 We rovide Solutions For Your Application The production of high-quality stamping tools requires superior precision and flexibility. With erfectcut, DATRON offers a highly reliable solution for 3D-engraving of complex geometries and surface structures. The combination of dynamics and smoothing filters ensures that you obtain extremely homogeneous surfaces. The high-speed range of the DATRON spindle turns into a valuable competitive advantage when milling with small tools, because you create amazingly detailed surface structures to achieve an excellent stamping result. Optimum surface quality thanks to erfect Cut in ranges of 1 µm Engraving of delicate structures 27 mm Set-up and machining times Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy all from a single source: DATRON. Machining time with DATRON C5 and 1.8 kw spindle: 78 minutes

Milling strategies used (selection) 1 2 3 Machining: Face milling Chamfer milling Roughing 1 End mill: Schaftfräser, torisch Ø 6 mm R0.

4 Milling strategies used (selection) Machining: Face milling Chamfer milling Roughing 1 End mill: Schaftfräser, torisch Ø 6 mm R0.5 Countersink tool Ø 3 mm, 90 End mill Ø 2,0 mm, R1 Number of flutes: Revolutions: 8,000 1/min 12,000 1/min 30,000 1/min Feed rate: 0.6 m/min 0.4 m/min 0.6 m/min XY infeed: 5.0 mm 0.5 mm 0.1 mm Z infeed: 0.5 mm 0.5 mm 1 mm Dynamics: CAM chord error: erfectcut chord error: Article No: Machining: Roughing 2 re-smoothing Smoothing End mill: End mill Ø 1.0 mm, R0.5 End mill Ø 0.6 mm, R0.3 End mill Ø 0.4 mm, R0.2 Number of flutes: Revolutions: 35,000 1/min 40,000 1/min 40,000 1/min Feed rate: 0.6 m/min 0.8 m/min 1.2 m/min XY infeed: 0.05 mm 0.05 mm 0.03 mm Z infeed: 0.3 mm 0.1 mm 0.05 mm Dynamics: CAM chord error: erfectcut chord error: Article No:

The ideal CNC milling machine for aluminum cutting as described: Recommendation!

8 kw spindle 22fold automatic tool changer Installation dimensions (W x D x H) without

900 kg DATRON C5 = Kombination nicht möglich 1.

terminal with touchscreen, keyboard and integrated machine status display

spray unit Tool changer for up to 22 HSK-E 25 tools recision tool length sensor Software

accessory combination packs at attractive prices 4th/5h axis with torque motor High

Different clamping techniques available for individual requirements.

Werkzeuglängenmessung change possible bis 35 mm. during Wechsel process- up to 35 mm.

for kein changing zusätzlicher process. Verfahrweg für Wechselvorgang nötig.

customers, we develop tools especially designed for high-speed machining.

5 The ideal CNC milling machine for aluminum cutting as described: Recommendation! Technical Data: 1.8 kw spindle 22fold automatic tool changer Installation dimensions (W x D x H) without terminal 94 cm x 119 cm x 191 cm Weight approx. 900 kg DATRON C5 = Kombination nicht möglich 1.8 kw spindle with HSK-E 25 insert CNC hand-held control unit ro B10-2 HSCpro Operating terminal with touchscreen, keyboard and integrated machine status display Minimum-quantity cooling lubrication system, incl. spray unit Tool changer for up to 22 HSK-E 25 tools recision tool length sensor Software package erfectcut Optional accessory technology packages: We offer a series of powerful accessory combination packs at attractive prices 4th/5h axis with torque motor High performance, dynamic, torque, stiffness and precision for all speeds due to watercooled, low-maintenance torque motors. Zero-point clamping element Short set-up times, high repeatability and precision. Different clamping techniques available for individual requirements. 22fach 22fold Werkzeugwechsler tool changer Einfaches Easy inserting Einlegen of up von to four bis zu tools vier at once. Werkzeugen Automatic gleichzeitig; tool length automatische measurement Werkzeuglängenmessung change possible bis 35 mm. during Wechsel process- up to 35 mm. Tool der ing; Werkzeuge no aditional während traverse der path Bearbeitung; necessary for kein changing zusätzlicher process. Verfahrweg für Wechselvorgang nötig. CNC milling tools Due to years of experience and intensive communication with our customers, we develop tools especially designed for high-speed machining. Customer specific tool package DATRON erfectcut Software Modules Fast CAD/CAM data transfer and an easy-to-use software. DATRON CNC v9 ISO+ DATRON CNC v9 Expert, incl. ISO+ Mastercam milling entry package, wire frame model (DesignLT) DATRON erfectcut controur smoothig filter Training Our system training sessions allow you to acquire all the essentials to use our machines and systems effectively and efficiently in a very short time. e.g. 3-days-training in DATRON Technology Centre, Mühltal

Exceptional equipment. Exceptional support.

User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time.

Friendly and Reliable If you have a service requirement, our Hotline is your first course of action.

Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field.

6 Exceptional equipment. Exceptional support. Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need when you need it. User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time. Cost-effective The most modern information technology enables us to perform remote diagnostics for the quickest and most cost-effective issue resolution. Friendly and Reliable If you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call. Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be addressed quickly and skillfully. Stamping_Die_T_220816_US_V1 The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract. DATRON Dynamics, Inc. 115 Emerson Road Milford, NH DATRON Dynamics West 6255 Southfront Road Livermore, CA hone:

Watch the dynamic machining of aluminum using DATRON CNC technology!

Innovative roduction Technology Application Description: Aerospace Component Watch the dynamic machining of aluminum using DATRON CNC technology! Scan the QR code with your smartphone in order to watch