CNC Machining System DATRON M8Cube

Transcription

1 Innovative roduction Technology CNC Machining System DATRON M8Cube Composite Materials for the Automotive and Aerospace Industries Example: CFR Keyboard Body

2 More than just machine construction You Are in Expert Hands From A to Z A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world s largest manufacturers. Our business is based on partnering successfully with our customers for their entire customer journey. If handled correctly, this journey is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come. Our Service. Training The Technology. Customer Service CAM Software Cooling/Lubricants HF-Spindles Application Consulting Tools Clamping Technology Consulting Individual Tool The Milling Machine. Optimization rogram Automation Measuring Technology Demo Machine ower Machined Samples The perfect machining system for your application: DATRON M8Cube High dynamics through optimized control and mechanical structure designed for speed and rigidity Efficiency with the smallest tools using high-speed spindles up to 60,000 rpm (0.6 kw to 4.0 kw) Rigid, vibration-free design of the machine delivers superior surface finishes High precision resulting from quality machine components including linear guides, precisionground ball screws, high-frequency spindles and HSK-E 25 tool inserts (optional)

3 We rovide Solutions For Your Requirements Composite materials feature a plastic matrix that is usually connected to individual layers of brittle fiber reinforcement. These materials don t forgive anything and mercilessly show you their weak points during the machining process. Additionally, milling these materials results in a lot of dust and debris. That s why DATRON offers CleanCut, a suction system designed to deliver a clean, dust-free work environment and efficient milling results without burrs or delamination. Burr-free edges, no delamination erfect pocket surfaces without fraying Gravieren filigraner Strukturen 2.5 mm 125mm 170 mm Set-up and cycle times Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy all from a single source: DATRON. Machining time with DATRON M8Cube and 3.0 kw spindle: 7 minutes

4 Milling strategies used (selection) 1 Roughing 2 Smoothing 1 2 Machining: Roughing Smoothing End mill: Micro-Toothed End Mill, Ø 3 mm Micro-Toothed End Mill, Ø 1.5 mm Revolutions: 36,000 rpm 38,000 rpm Feed rate: 1.5 m/min 1 m/min XY infeed: 3 mm 0.3 mm Z infeed: 1.5 mm 1.0 mm Dynamics: 5 3 CAM chord error: erfectcut chord error: Article No: D 006T115

5 The ideal CNC milling machine for aluminum cutting as described: Recommendation! Technical Data: 3.0 kw spindle 12-station automatic tool changer Installation dimensions (W x D x H) without terminal 1,740 mm x 1,740 mm x 1,950 mm Weight approx. 1,300 kg DATRON M8Cube = Kombination nicht möglich 3.0 kw spindle with HSK-E 25 insert CNC hand-held control unit ro B10-2 HSCpro Operating terminal with touchscreen, keyboard and integrated machine status display Minimum-quantity cooling lubrication system, incl. spray unit Tool changer for up to 24 HSK-E 25 tools recision tool-length sensor erfectcut software package Optional accessory technology packages: We offer a series of powerful accessory combination packs at attractive prices: Vacuum Technology DATRON vacuum tables provide increased flexibility, as well as reduced setup and changeover times. Vacuum distributor 2fold ro Vacuum table meandering groove 1,000 x 500 x 30 mm Vacuum pump 100 cbm, 3 x 400 V, 16 A, 1 1/4, ro XYZ Sensor The XYZ sensor guarantees short setup times, increased precision and cost-efficiency by automatically measuring reference edges and height profile. recision sensor Z T-R 3D-(X,Y) extension for X, Y, Z sensor Chip Removal - CleanCut Almost chip-free work as the result of highly effective chip removal. A must for plastics such as GR and CR; an advantage for many metal-machining applications. CNC milling tools Due to years of experience and intensive communication with our customers, we develop tools specifically designed for high-speed machining applications. Customer specific tool package DATRON erfectcut Software Modules Fast CAD/CAM data transfer and an easy-to-use software. DATRON CNC v9 ISO+ DATRON CNC v9 Expert, incl. ISO+ Mastercam milling entry package, wire frame model (DesignLT) DATRON erfectcut controur smoothing filter Training Our system training sessions allow you to acquire all the essentials to use our machines and systems effectively and efficiently in a very short time. Operator training at your site or in a DATRON Technology Center

6 Exceptional equipment. Exceptional support. Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need when you need it. User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time. Cost-effective The most modern information technology enables us to perform remote diagnostics for the quickest and most cost-effective issue resolution. Friendly and Reliable If you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call. Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be addressed quickly and skillfully. Carbon_Fiber_T_160616_US_V01 The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract. DATRON Dynamics, Inc. 115 Emerson Road Milford, NH DATRON Dynamics West 6255 Southfront Road Livermore, CA hone: