Watch the dynamic machining of aluminum using DATRON CNC technology!

Transcription

1 Innovative roduction Technology CNC Machining System DATRON M10 ro Aluminum Machining for the Communications Industry Example: Microwave Antenna Watch the dynamic machining of aluminum using DATRON CNC technology! Scan the QR code with your smartphone in order to watch the video or visit our YouTube channel and learn more about the diverse applications of DATRON CNC milling machines:

2 More than just machine construction You Are in Expert Hands From A to Z A world-class product is nothing without world-class service. With over two decades of experience, we have worked with the world s largest manufacturers. Our business is based on partnering successfully with our customers for their entire customer journey. If handled correctly, this journey is a long and positive one. In fact, the first machine that we installed in North America over 20 years ago is still being used by its original owner and continues to crank out parts. This kind of successful journey is the result of consultative support that you can expect from day one and can count on for years to come. Our Service. Training The Technology. Customer Service CAM Software Cooling/Lubricants HF-Spindles Application Consulting Tools Clamping Technology Consulting Individual Tool The Milling Machine. Optimization rogram Automation Measuring Technology Demo Machine ower Machined Samples The perfect machining system for your application: DATRON M10 ro Durable precision! Reliable consistency for workpiece tolerances Time saving! Short cycle times due to dynamics and high speed Full Flexibility! Short changeover times for machining different materials and workpiece types Higher cost-effectiveness! Due to the efficient combination of DATRON engineering and proprietary control system with numerous accessory options, the versatile M10 ro provides you with the added value that has been missing in your production. Ideal for both small and large quantities

3 We rovide Solutions For Your Application The development and production of aluminum components for the aerospace industry requires highly demanding cutting strategies and numerous other technical challenges for your manufacturing process. DATRON provides CNC milling solutions for the aerospace industry that set technological, qualitative and economically-sustainable standards for manufacturing. Our support ranges from giving programming advice and choosing optimal milling tools, to process optimization through the complete workflow. Only a purpose-built machine with optimized tools will provide you with an advantage in this highly competitive growth market. Connections for SMA sockets: Sideways machining in a vertical clamping system Highest precision and surface quality The combination of high-speed spindle and machine? dynamics allows for highly complex geometries Dynamic pocket milling 18.5 mm 139 mm 129 mm Burr-free machining: Edges are machined without need for post-processing Set-up and machining times Very short set-up and cycle time with the combination of CNC technology, software, tools and milling strategy all from a single source: DATRON. Machining time with DATRON M10 ro: approx. 60 minutes

4 Milling strategies used (selection) Drilling Thread milling 11 Thread milling 3 10 Routhing/ 6 Chamfer milling Machining: Milling tool: Monoblock tool, Ø 20 mm Ø 10 mm Ø 3 mm Drilling Chamfer milling Drill, Ø 2.5 mm Ø 6 mm Countersink tool, Ø 6 mm Number of flutes: Speed: 34,000 1/min 36,000 1/min 38,000 1/min 15,000 1/min 30,000 1/min 40,000 1/min Feed: 5 m/min 10 m/min 5 m/min 1 m/min 2 m/min 4 m/min Infeed XY: 11 mm 0.7 mm 1.5 mm 2.5 mm 0.1 mm 1.9 mm Infeed Z: 1.3 mm 9.65 mm 1.5 mm 1 mm 9 mm 1.9 mm Dynamic: 2 1 resp. 5 1 resp Chord error CAM: mm mm 0,005 mm mm mm Chord error erfectcut: 0.3 mm mm 0,006 mm mm mm Art. No S L Machining: Milling tool: Thread milling Thread mill, M2.5 - M4, Ø 2 mm, Ø 1.5 mm Ø 8 mm Ø 1.5 mm Thread milling Thread mill, M1.6 - M2.5, Ø 1.4 mm Number of flutes: Speed: 35,000 1/min 40,000 1/min 36,000 1/min 40,000 1/min 35,000 1/min Feed: 1 m/min 1.5 m/min 3.5 m/min 1.5 m/min 1 m/min Infeed XY: - 2 mm 5 mm 1.35 mm - Infeed Z: mm 2 mm 0.1 mm - Dynamic: Chort error CAM: mm 0,004 mm mm - Chord error erfectcut: mm mm mm - Art. No E Y

5 The ideal CNC milling machine for machining aluminum as described: Recommendation! Technical Data: 3.0 kw spindle 12-station automatic tool changer Installation dimensions (W x D x H) 1,990 mm x 2,080 mm x 2,000 mm Weight approx. 2,000 kg DATRON M10 ro recision owers Syncro 3,0 kw spindle with HSK-E 25 insert CNC hand-held control unit ro B10-2 HSCpro Minimum-quantity cooling lubrication system, incl. spray unit Tool changer for up to 24 HSK-E 25 tools Integrated tool length sensor erfectcut software package = Kombination nicht möglich Optional accessory technology packages: We offer a series of powerful accessory combination packs at attractive prices: Vacuum Technology DATRON vacuum tables provide increased flexibility, as well as reduced setup and changeover times. Vacuum distributor Vacuum table (meandering groove) 1,000 x 500 x 30 mm Vacuum pump 100 cbm, 3 x 400 V, 16 A, 1 1/4, ro XYZ Sensor The XYZ sensor guarantees short setup times, increased precision and cost-efficiency by automatically measuring reference workpiece edges and height. recision sensor Z T-R 3D-(X,Y) extension for X, Y, Z sensor Compact Centric Clamp DATRON s compact centric clamps are high-quality and extremely accurate workholding. Specially developed slide geometry with a guide length of 150 mm Fully enclosed, 100% protected against debris CNC milling tools Due to years of experience and intensive communication with our customers, we develop tools specifically designed for high-speed machining. Customer specific tool package DATRON erfectcut Software Modules Fast CAD/CAM data transfer and an easy-to-use software. DATRON CNC v9 ISO+ DATRON CNC v9 Expert, incl. ISO+ Mastercam milling entry package, wire frame model (DesignLT) DATRON erfectcut controur smoothing filter Training Our system training sessions allow you to acquire all the essentials to use our machines and systems effectively and efficiently in a very short time. Operator training at your site or in a DATRON Technology Center

6 Exceptional equipment. Exceptional support. Timely We have several locations nationwide and maintain a comprehensive parts inventory to ensure that we have what you need when you need it. User-changeable parts can be shipped overnight or in advance of a scheduled service visit to maximize machine up-time. Cost-effective The most modern information technology enables us to perform remote diagnostics for the quickest and most cost-effective issue resolution. Friendly and Reliable If you have a service requirement, our Hotline is your first course of action. With remote diagnostics we can quickly make a diagnosis and determine the best solution. In most cases, issues can be resoved without an on-site service call. Qualified Seasoned technicians with many years of practical experience and ongoing in-house training ensure DATRON quality in the field. As a result, you will get sound, expert consulting and any support need that arises will be addressed quickly and skillfully. Microwave_Antenna_T_040816_EN_V01 The information in this brochure contains current descriptions or performance features which are subject to change due to further development of the products. The descriptions and performance features are binding only if they are expressly agreed in writing at the time of conclusion of the contract. DATRON Dynamics, Inc. 115 Emerson Road Milford, NH DATRON Dynamics West 6255 Southfront Road Livermore, CA hone: