PARTS and INSTRUCTION MANUAL

Transcription

1 PARTS and INSTRUCTION MANUAL MODEL HMD-36 and HMD-60 Hydraulic Table Extended-Traverse, Medium Duty, Hydraulic-Powered Worktable with Table Controls for use with DoALL Band Sawing Machines. BAND SAWING SUPPLEMENT

2 DAMAGE CLAIM PROCEDURES VISIBLE DAMAGE AT THE TIME OF DELIVERY: 1. Note damage on carrier s delivery receipt. Accept the shipment. It can be returned later if repairs are not possible in the field. 2. Request a damage inspection from the delivery carrier: a. The carrier will send his own people or contract an independent agency to make the inspection. b. The inspector will request a signature on the report and leave a copy. c. The carrier damage inspection report is not final. If additional damage is found when repairs are started, contact the carrier for another inspection; or at least give them the details of the damage. 3. Do not move the equipment from the receiving area and keep all shipping materials until carrier damage inspection report is complete. 4. If possible, take photographs of the damage and keep them for your files. Photos could possibly prove a claim at a later time. 5. Keep a record of all expenses and be sure they are documented. 6. Repair damage in the field whenever possible. Carriers encourage this to keep expenses down. 7. You have nine (9) months to file a claim. CONCEALED DAMAGE: 1. You have fourteen (14) days to report damage not noted at time of delivery. a. Report damage as soon as possible. This makes it easier to prove that it did not happen at cosignee s plant. b. Inspect machine(s) carefully before moving from the receiving area. Again, if machine is not moved, it is easier to prove your case. 2. Request a damage inspection from the delivery carrier: a. The carrier will send his own people or contract an independent agency to make the inspection. b. The inspector will request a signature on the report and leave a copy. c. The carrier damage inspection report is not final. If additional damage is found when repairs are started, contact the carrier for another inspection; or at least give them the details of the damage. 3. Do not move the equipment from the receiving area and keep all shipping materials until carrier damage inspection report is complete. 4. If possible, take photographs of the damage and keep them for your files. Photos could possibly prove a claim at a later time. 5. Keep a record of all expenses and be sure they are documented. 6. Repair damage in the field whenever possible. Carriers encourage this to keep expenses down. 7. You have nine (9) months to file a claim.

3 OPERATOR'S PARTS and INSTRUCTION SUP- PLEMENT MANUAL HMD-36 and HMD-60 HYDRAULIC TABLE This is a supplement manual covering the HMD-36 and HMD-60 Table option for various DoALL Band Machines. For your information and future reference, pertinent data concerning your band saw machine should be written in the spaces provided above. This information is stamped on a plate attached to your machine. Be sure to provide machine model and serial numbers with any correspondence or parts orders. Specifications contained herein were in effect at the time this manual was approved for printing. The DoALL Company, whose policy is one of continuous improvement, reserves the right, however, to change specifications or design at any time without notice and without incurring obligations. PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING THE MACHINE! DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS U.S.A. The following registered trademarks of the DoALL Company are used in this manual: DoALL. PRINTED IN U.S.A. PB (1-08)

4 TABLE OF CONTENTS TABLE DIMENSIONS Model HMD Model HMD TABLE FEATURES Typical for HMD-36 and HMD INSTALLATION Location... 4 OSHA Notice!!... 4 Unpacking... 4 Cleaning... 4 Lifting... 4 Table Positioning and Alignment Preparation for Use... 5 Capacity... 5 OPERATION Safety Precautions... 6 Table Controls... 6 Typical Sawing Procedures LUBRICATION MAINTENANCE Hydraulic System... 9 Table Cleaning... 9 Linear Bearing Rails... 9 Electric Motor... 9 TROUBLE SHOOTING ACCESSORIES Angle Plate Attachments REPLACEMENT PARTS Service Representative HMD-36 Table Assembly HMD-60 Table Assembly Hydraulic Assembly (HMD-36 Table) Hydraulic Assembly (HMD-60 Table) Table Control Valve Assembly (20" Throat Machines) Lubrication Chart and Diagram... 8 How to read your serial number: ii

5 TABLE DIMENSIONS MODEL HMD-36 INCHES (±.03) MILLIMETERS (± 1 mm) TABLE END VIEW Work height capacity of band saw is reduced by approximately four (4) inches (101.6 mm) on HMD-36 table; seven (7) inches (177.8 mm) on HMD-60 table. PLEASE NOTE: This dimension may vary with model. TABLE FRONT VIEW 1

6 TABLE DIMENSIONS (Continued...) MODEL HMD-60 INCHES (±.03) MILLIMETERS (± 1 mm) TABLE END VIEW Work height capacity of band saw is reduced by approximately four (4) inches (101.6 mm) on HMD-36 table; seven (7) inches (177.8 mm) on HMD-60 table. PLEASE NOTE: This dimension may vary with model. TABLE FRONT VIEW

7 TABLE FEATURES TYPICAL FOR HMD-36 and HMD-60 MACHINE FRONT VIEW MACHINE SIDE VIEW 3

8 INSTALLATION LOCATION This section applies mainly to the HMD table with some references to the band saw machine. Follow the instructions in the machine manual for unpacking, cleaning and lifting. 1. The floor area required by the HMD-36 table only is approximately 34 inches (863.6 mm) in width by inches ( mm) in length. For the HMD- 60 table, the floor area required is approximately 34 inches (863.6 mm) in width by inches ( mm) in length. Refer to pages 1 and 2 for further table dimensions. 2. Locate the table and band saw to provide adequate space for your sawing needs. Be sure to provide sufficient clearance for loading and unloading of stock and maintenance and lubrication procedures. TABLE POSITIONING AND ALIGNMENT 1. The band saw machine base must be aligned first before the HMD table is installed. 2. Place a level on the machine mounting pad which supports the the table center. Make final adjustments to level the machine in both directions. 3. Remove the saw band according to the instructions in the band saw machine instruction manual. Then raise the saw guide post to its highest position. 3. Position the HMD table onto the machine base making sure the table is setting firmly onto the table mounting block of the band saw. Loosely install three (3) hex head cap screws to attach the table to the machine frame. DO NOT TIGHTEN at this time. OSHA NOTICE!! OSHA Regulation (5B). Machines designed for a fixed location shall be securely anchored to prevent walking or moving. UNPACKING 1. The table is fastened to and shipped on a wooden skid. Overseas shipments are also crated. 2. Carefully remove all protective covers, strapping, hold-down brackets, crating, etc. Then: (a) Remove all bolts which fasten the table to the shipping skid; (b) Check for other removable brackets, extra machine parts or supplies which might have been placed for shipment. (c) Inspect the table and all parts for shipping damage. Claim procedures are listed on this manual s inside front cover. CLEANING 1. If necessary, use solvent to remove rust-preventive coating applied to exposed bare metal surfaces before shipment. LIFTING 1. Lifting should be done by a fork lift. Distribute the weight evenly on the forks. Approximate weight of the HMD-36 table is 1000 pounds (453.6 kg); 1500 pounds (680.4 kg) for the HMD-60 table. Table Mounting Block Screw Layout. 4. Adjust the table leg leveling screws to roughly level and square it to the saw. Electrical installation must be made by authorizied electrical maintenance personnel only! 5. If necessary, bring the power leads from the hydraulic power unit into the machine's electrical box. Referring to the electrical schematic will be helpful when making the connections. 6. Connect the hydraulic hoses from the hydraulic power unit to the disconnects located under the table on the band saw base, if necessary. Hoses are numbered and tagged for correct installation. The power unit must be used to traverse the table to check table travel with the saw band. 7. Move the table to the rear position by turning the Table Feed Control to "reverse". Then reinstall the saw band. To do this you must lower the table support bar so a gap is created for the saw band can slip through. 4

9 TABLE POSITIONING AND ALIGNMENT (Continued...) 8. Loosen the screw holding the worktable's sawing slot clamp bar and move it aside. Then turn the Band Change Handwheel clockwise (located under the "forward" section of the table) to lower the table support bar until the saw band can slip through the opening. Return the clamp bar back in place, tighten screws and then turn the handwheel back to its preset stop. 9. Reinstall the saw band according to the directions in the band saw instruction manual. 10. After saw band is installed and tensioned, position the table as such that the saw band tracks in the center of the slot. Adjust the leveling bolts in the legs to stabilize the table. 11. Lower the post to just clear the table. Place a square of known accuracy on the table against the throat side of the post and check post-to-table squareness. Post should be square to the table to inch per inch (0.05 mm per 25 mm). Adjust the leveling bolts in the legs. 12. Place the square on the table against the backside of the saw guide post. Measure the clearance between the square and the post near the bottom of the post. Clearance should be within ± inch (0.18 ±0.13 mm). Adjust the three (3) set screws in the table mounting pad. PREPARATION FOR USE 1. Follow the instructions in your band saw manual for preparing the machine for use. 2. If necessary, fill the hydraulic reservoir located under the table with five (5) gallons (18.9 liters) of automatic transmission fluid. Refer to the Lubrication section of this manual for other recommened fluids if desired. 3. Operate all controls and check for correct operation. 4. Bleed all air from the table cylinder if necessary. See the "Maintenance" section for proper procedure to bleed the table cylinder. CAPACITY 1. The weight capacity of the HMD-36 table is 1100 pounds (499.0 kg) evenly distributed; HMD-60 table has a weight capacity of 2200 pounds (998.0 kg) evenly distributed. Height capacity of the band saw is reduced by four (4) inches (101.6 mm) on the HMD-36 table and seven (7) inches (177.8 mm) on the HMD-60 table. Squaring Post to the Table. 13. With an indicator mounted to the saw guide post, check table travel by positioning the indicator to read off of the T-slot in the table. Traverse the table through its full travel and adjust to achieve from 0 to.015 inch per 30 inches (0 to 0.38 mm per mm) of travel. 14. When table and machine are in correct alignment and level, tighten the mounting screws and then tighten the jam nuts on the leveling bolts.

10 OPERATION This section applies mainly to the HMD table with some references to the band saw machine. Follow the instructions in the machine manual for controls not covered in this manual. SAFETY PRECAUTIONS 1. Follow all safety precautions in the band saw instruction manual. TABLE CONTROLS 1. The location of the controls for the HMD table vary depending on the band saw model, but generally, they are located on or in the band saw column. Electrical controls are integrated in with the band saw controls. Electrical Controls 1. Hydraulic Start. Push this green pushbutton starts the hydraulic pump motor. This pushbutton is illuminous which means hydraulics are running. 2. Hydraulic Stop. Pushing this red pushbutton stops the hydraulic pump motor. 3. Controls not mentioned here are described in the band saw instruction manual. Table Controls 1. Feed Force. This controls the force against the saw band. Force is indicated on a graduated dial around the control. 2. Table Feed. This control with "reverse", "stop", "feed", and "forward" settings controls table movement in either direction. The "reverse" setting moves the table away from the saw band at a rapid traverse speed. The "stop" setting stops all table movement. The "feed" setting is for sawing and used in conjunction with the Table Speed Control. The "forward" setting moves the table toward the saw band at a rapid traverse speed. The "forward" setting is NOT used for cutting stock. 3. Table Speed Control. When the Table Feed Control is at the "feed" setting, the table speed can be regulated by turning the center knob clockwise to increase table speed, counterclockwise to decrease it. Forward speed range is approximately 0 to 8 fpm (0 to 2.4 m/min.); feed rate is approximately 0 to 18 ipm (457.2 mm/min.). TYPICAL SAWING PROCEDURES These procedures assume that the following machine conditions exist: (a) The machine has been properly installed and aligned; (b) The band drive motor is off; (c) The proper saw band has been installed, is correctly tracked and tensioned; (d) All lubrication procedures have been carried out. Some points listed may not apply to your band saw machine. 1. Raise the post high enough so that the upper saw guide can not be damaged while stock is being loaded onto the worktable. 2. Load stock to be cut onto the worktable. Clamp the stock if required. 3. Lower the post until the upper saw guide is just above the stock, but NOT touching. 4. If required, determine the band speed range and desired band speed for the procedure to be undertaken. Then: (a) Use the transmission gear shift lever to choose between "high" and "low" band speed ranges; (b) Push the Drive Start button; (c) Turn the Band Speed knob to the band speed desired. Table Controls. 5. Before starting the cut, make sure to adjust the mist coolant spray (If supplied) onto the saw band and cutting area. 6

11 TYPICAL SAWING PROCEDURES (Continued...) 6. Turn the Feed Force and Table Speed knobs to "0" or low settings. Then: (a) Push the Hydraulic Start button; (b) Position the material to be cut to the starting point of the cut by moving the Table Feed control to "forward" and turn the Feed Force knob until the table is in position; (c) Turn the Table Feed control to "feed" and turn the Table Speed knob slowly to move the saw band into the workpiece. 7. Carefully move the stock toward the saw band and begin the cut. Adjust the band speed and feed force as necessary during the cutting procedure. 8. After the cut has been finished: (a) Turn the Band Speed knob to its lowest speed; (b) Push the Drive Stop button; (c) Remove the piece just cut from the worktable; (d) Reposition the table and stock to begin another cut; (e) Push the Drive Start button and then set the band speed. 9. See the band saw instruction manual for sawingprocedures not covered by this manual. 10. The following are important sawing precautions which should be observed: Reduce the feed force when cutting into an opening to prevent saw band damage. DO NOT feed work so rapidly that saw band twisting or bowing occurs. For future reference, keep a record of band speed, feed pressure and coolant application settings for successful jobs. 7

12 LUBRICATION LUBRICATION CHART LUBRICATION POINT NO. LOCATION DESCRIPTION AND SERVICE RECOMMENDATIONS LUBRICATION INTERVAL* RECOMMENDED LUBRICANT Linear Rail Bearings. Grease fittings. Quantity of 16 for HMD-36; 24 for 1 MONTHLY HMD-60. Premium quality, multi-purpose lithiumbase, EP (extreme pressure) grease. NLGI No. 2. Union 76, UNOBA EP 2, or equivalent. 2 Miscellaneous: Slides, Hinges, Pivot Points, Component Parts, Unpainted Surfaces, etc. Clean and apply oil as required. CHECK MONTHLY High quality, rust and oxidation-inhibited, medium hydraulic and general purpose industrial oil. ISO-VG Grade 68 (Formerly ASTM Grade No. 315). 3 4 Electric Motor. Hydraulic Pump. Hydraulic Reservoir. 5 gallon (18.9 liter) capacity. Check oil level daily and keep the reservoir full. Drain, change the filter element and refill after the 1st month; every six (6) months thereafter. Union 76, UNAX RX 68, or equivalent. Lubricate (if any) per manufacturer's recommendations. CHECK DAILY/ AS REQUIRED Multi-purpose automatic transmission fluid. * Lubrication intervals are based on a 8-hour day, 40-hour week. Lubricate more often with heavier use. LUBRICATION DIAGRAM This section applies to the HMD table. Follow the instructions in the machine manual for lubrication not covered in this manual. TABLE END VIEW POWER UNIT 8

13 MAINTENANCE This section applies mainly to the HMD table. Follow the instructions in the machine manual for maintenance not covered in this manual. HYDRAULIC SYSTEM 1. Keep the hydraulic reservoir filled at all times. Capacity is 5 gallons (18.9 liters). Check the reservoir oil level daily by referring to the sight gage. 2. Drain, clean, refill the reservoir and change the fluid after the first month of operation; every six (6) months thereafter. Clean the suction strainer and keep hoses clear. Automatic transmission fluid is the recommended product. System Pressure 1. Hydraulic system pressure is correctly set at the factory and should not require adjustment for a considerable period of time. On most table systems, correct system pressure is 140 psi (9.7 bar.) 2. To adjust system pressure: (a) Loosen the jam nut counterclockwise on the adjusting screw; (b) Start the hydraulic motor by pushing the Hydraulic Start button; (c) Looking at the pressure gauge, turn the adjusting screw in (clockwise) to increase pressure, out (counterclockwise) to decrease it. Bleeding the Table Cylinder 1. With the hydraulics running, move the table almost to the full reverse position. 2. Loosen and remove the set screw collar and disengage the table cylinder rod from the table bracket. Then: (a) Point the table rod down towards the floor; (b) Place the Table Feed Control handle to "forward" to run the table rod fully extended; (c) Turn the control to "reverse" to run the table rod fully retracted; (d) Repeat this 2 or 3 times to ensure all air is removed from the system. 3. Reconnect the table rod to the table bracket and install and tighten the set screw collar. TABLE CLEANING 1. Keep the table and its parts as clean as possible to prevent excessive wear and damage. 2. Remove metal chips and other waste materials as soon as possible which may collect on the table, bearing rails, etc. The DoALL Company recommends removing chips at least twice per each eight (8) hour shift, and more often with heavier use. Be sure the band drive motor is stopped before cleaning or opening machine doors or covers. LINEAR RAIL BEARINGS 1. Keep the linear rails clean and bearings greased. The table must be moving when greasing the bearings. ELECTRIC MOTOR Adjusting System Pressure. 1. Follow the manufacturer's maintenance instructions for the electric motor. Pump Repair & Replacement 1. DO NOT attempt to repair the hydraulic pump. Return it to the factory for repair or replacement. Be sure to specify the correct pump model and serial numbers when returning the unit. After the pump has been primed, run it for several minutes while operating the machine s controls to purge entrapped air from the pump and system. Check for oil leaks while the system is being operated.

14 TROUBLE SHOOTING This section applies mainly to the HMD table. Follow the instructions in the machine manual for trouble shooting not covered in this manual. Repair and adjustment procedures should be made by experienced maintenance personnel, or by a DoALL Industrial Supply Center service representative. Refer to the machine's electrical and/or hydraulic schematics when servicing. SLUGGISH HYDRAULIC COMPONENT OPERATION 1. Air is in the lines, bleed the lines. 2. System pressure too low. Adjust pressure. 3. Check for hydraulic pump failure. TABLE FEED ROUGH AND ERRATIC 1. Air is in the lines, bleed the lines. 2. Table feed cylinder is damaged or worn. 3. Linear bearing rails are damaged. TABLE FEED PRESSURE TOO LOW 1. Table feed cylinder is damaged or worn. 2. System pressure too low. Adjust pressure. 3. Table feed pressure control valve spring, ball or ball seat are damaged. 4. Check for leaks in the hydraulic lines and connections. 5. Check for hydraulic pump failure. TABLE DOES NOT MOVE 1. Check for obstructions. 2. Table feed cylinder is damaged or worn. 3. Make sure the hydrulic pump is on. 10

15 TABLE ACCESSORIES ANGLE PLATE This section applies mainly to the HMD table. Follow the instructions in the machine manual for accessories not covered in this manual. 1. The angle plate is used as a universal base for mounting production sawing fixtures. This provides a vertical mounting surface which has many tapped holes for mounting various fixtures. The angle plate is clamped to the table by means of two (2) t-bolts. Angle Plate. ATTACHMENTS 1. See the band saw manual for additional options and/or attachments that may help enhance the HMD table to its fullest. REPLACEMENT PARTS The following section applies to the HMD table. See the machine's parts manual for service parts not covered in this manual. ALWAYS provide the machine model and serial number with any correspondence and/or parts order. SERVICE REPRESENTATIVE For Sales, Parts and Service, Call DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS U.S.A. 1. See the inside front cover of the DoALL band saw machine parts manual for location and phone number of your DoALL Service Representative for all your cutting needs, call the phone number above. 11

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17 HMD-36 TABLE ASSEMBLY INDEX PART DESCRIPTION UNITS PER NO. NO. ASSY. Ref HMD-36 Table Assembly (20 Throat Machines) Ref HMD-36 Table Assembly (36 Throat Machines) Table Support Frame Weldment Linear Bearing Screw, Soc. Hd. Cap M5 x 0.8 x Screw, Hex. Hd. Cap M10 x 1.5 x Washer, Lock M Dowel Pin Table Mounting Block Screw, Soc. Hd. Cap 1/2-13NC x 3/ Screw, Flat Hd. Hex. Hd. M10 x 1.5 x Nut, Hex. M10 x Table Half Weldment Screw, Soc. Hd. Cap M5 x 0.8 x Wear Plate Screw, Flat Hd. Soc. M6 x 1.0 x Table Clamp Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Front Leg Weldment (20 Throat Machines) Front Leg Weldment (36 Throat Machines) Screw, Hex. Hd. Cap M10 x 1.5 x Nut, Hex. M10 x Screw, Soc. Set M12 x 1.75 x 40 (Cone Point) Nut, Hex. M12 x Table Support Bar Screw, Soc. Hd. Shoulder M10 x 1.5 x 70 (12 mm Dia.) Compression Spring Threaded Collar Thrust Bearing Handwheel Assembly Handwheel Screw Spring Pin Screw, Hex. Hd. Cap M10 x 1.5 x Washer, Lock M Screw, Hex. Hd. Cap M10 x 1.5 x Nut, Hex. M10 x Rear Leg Weldment (20 Throat Machines) Rear Leg Weldment (36 Throat Machines) Screw, Hex. Hd. Cap M10 x 1.5 x Washer, Lock M Rear Clamp Bar Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Electrical Items On and/or In Electrical Control Box Enclosure (Not Shown): Contactor Overload Relay (230V) Overload Relay (400V) Pushbutton Operator (Green) (Hydraulic Start) Contact Block (1-NO) Seal Boot Pushbutton Operator (Red) (Hydraulic Stop) Contact Block (1-NC) Manual on CD

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19 HMD-60 TABLE ASSEMBLY INDEX PART DESCRIPTION UNITS PER NO. NO. ASSY. Ref HMD-60 Table Assembly (20 Throat Machines) Ref HMD-60 Table Assembly (36 Throat Machines) Table Support Frame Weldment Linear Bearing Screw, Soc. Hd. Cap M5 x 0.8 x Screw, Hex. Hd. Cap M10 x 1.5 x Washer, Lock M Washer Dowel Pin Table Mounting Block Screw, Soc. Hd. Cap 1/2-13NC x 3/ Table Half Weldment Screw, Soc. Hd. Cap M5 x 0.8 x Wear Plate Screw, Flat Hd. Soc. M6 x 1.0 x Table Clamp Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Front Leg Weldment (20 Throat Machines) Front Leg Weldment (36 Throat Machines) Screw, Hex. Hd. Cap M10 x 1.5 x Nut, Hex. M10 x Screw, Soc. Set M12 x 1.75 x 40 (Cone Point) Nut, Hex. M12 x Table Support Bar Screw, Soc. Hd. Shoulder M16 x 2.0 x 70 (20 mm Dia.) Compression Spring Threaded Collar Thrust Bearing Handwheel Assembly Handwheel Screw Spring Pin Screw, Hex. Hd. Cap M10 x 1.5 x Washer, Lock M Screw, Hex. Hd. Cap M10 x 1.5 x Nut, Hex. M10 x Rear Leg Weldment (20 Throat Machines) Rear Leg Weldment (36 Throat Machines) Screw, Hex. Hd. Cap M10 x 1.5 x Washer, Lock M Rear Clamp Bar Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Electrical Items On or In Control Box (Not Shown): Contactor Overload Relay (230V) Overload Relay (400V) Pushbutton Operator (Green) (Hydraulic Start) Contact Block (1-NO) Seal Boot Pushbutton Operator (Red) (Hydraulic Stop) Contact Block (1-NC) Manual on CD

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21 HYDRAULIC ASSEMBLY (HMD-36 Table) INDEX PART DESCRIPTION UNITS PER NO. NO. ASS Y. Ref. Hydraulic Assembly (HMD-36 Table) Sealtite Conduit 1/2 I.D.... A.R Sealtite Connector Flange Washer Bond Nut Hose Clamp Double Support Screw, Soc. Hd. Cap 5/16-18NC x 1-1/ Threaded Collar Washer, Flat 3/4 S.A.E. Std Cylinder Rod Bracket Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer Street Elbow Control Console Weldment Screw, Soc. Hd. Cap 3/8-16NC x 2-1/ Washer, Lock 3/8 Std Nut, Hex. 3/8-16NC Table Control Valve Assembly (20 Throat Machines) (See Detail) *. Table Control Valve Assembly (36 Throat Machines) (See Detail) Screw, Truss Hd. Mach. 1/4-20NC x 3/ Table Feed Cylinder Cylinder Mount Screw, Hex. Hd. Cap 5/16-18NC x 7/ Washer, Lock 5/16 Std Clevis Bracket Screw, Soc. Hd. Cap M10 x 1.5 x Washer, Lock M Female Elbow Pipe Nipple Bulkhead Adaptor Close Nipple Street Elbow Coupler (Female) Coupler Tip (Male) Needle Valve Female Pipe Adaptor Hydraulic Power Unit (60 Hz) Hydraulic Power Unit (50 Hz) Screw, Soc. Hd. Cap M8 x 1.25 x Bracket Weldment (Some Machines) Screw, Soc. Hd. Cap M10 x 1.5 x *NOTE: Some machines may NOT use the vertical orientation version of this Table Control Valve Assembly. 17

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23 HYDRAULIC ASSEMBLY (HMD-60 Table) INDEX PART DESCRIPTION UNITS PER NO. NO. ASS Y. Ref. Hydraulic Assembly (HMD-60 Table) Sealtite Conduit 1/2 I.D.... A.R Sealtite Connector Flange Washer Bond Nut Hose Clamp Double Support Screw, Soc. Hd. Cap 5/16-18NC x 1-1/ Threaded Collar Hardened Washer Cylinder Rod Bracket Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer Street Elbow Control Console Weldment Screw, Soc. Hd. Cap 3/8-16NC x 2-1/ Washer, Lock 3/8 Std Nut, Hex. 3/8-16NC Table Control Valve Assembly (20 Throat Machines) (See Detail) *. Table Control Valve Assembly (36 Throat Machines) (See Detail) Screw, Truss Hd. Mach. 1/4-20NC x 3/ Table Feed Cylinder Cylinder Mounting Bracket Screw, Hex. Hd. Cap M6 x 1.0 x Washer, Flat M Washer, Lock M Screw, Soc. Hd. Cap 5/16-18NC x 5/ Washer, Lock 5/16 Std Female Elbow Pipe Nipple Bulkhead Adaptor Close Nipple Street Elbow Coupler (Female) Coupler Tip (Male) Needle Valve Female Pipe Adaptor Hydraulic Power Unit (60 Hz) Hydraulic Power Unit (50 Hz) Screw, Soc. Hd. Cap M8 x 1.25 x *NOTE: Some machines may NOT use the vertical orientation version of this Table Control Valve Assembly. 19

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25 TABLE CONTROL VALVE ASSEMBLY (20 Throat Machines) INDEX PART DESCRIPTION UNITS PER NO. NO. ASS Y. Ref Table Control Valve Assembly (20 Throat Machines) Shift Lever Knob Lever Rod Knob Spring Pin Knob Knob Escutcheon Spring Pin Dial Plate Pointer Valve Panel Knob Screw, Soc. Set 1/4-20NC x 1/ Screw, Flat Hd. Mach. 1/4-20NC x 3/ Screw, Soc. Hd. Cap #8-32NC x 3/ Washer, Lock #8 Hi-Collar O-Ring Screw, Soc. Set 1/4-20NC x 3/ Vernier Spool Gasket Screw, Soc. Set 1/4-20NC x 3/8 (Nylock) Spring Steel Ball Valve Cap O-Ring O-Ring Screw, Soc. Hd. Cap 1/4-20NC x 1/ Control Valve Housing Valve Spool O-Ring Screw, Soc. Hd. Cap 1/4-20NC x 3/ Spring Pin Screw, Soc. Hd. Cap 1/4-20NC x 2-3/ O-Ring Pipe Plug Pipe Plug Pressure Valve Housing Pipe Plug Ball Seat Steel Ball Spring O-Ring Valve Screw Spring Pin Spring