Parts Manual TF Band Sawing Machine

Transcription

1 Parts Manual TF-2525 Serial No: to Band Sawing Machine

2 MACHINE SPECIFICATIONS MODEL VOLTAGE CYCLE PHASE SERIAL NO. For your information and future reference, insert pertinent data concerning your machine in the spaces provided above. This information is stamped on the data plate attached to the machine frame. Always specify model and serial numbers on all parts orders and correspondence concerning your machine. This will help avoid unnecessary delays and inconvenience during processing. The specifications contained herein were in effect at the time this manual was approved for printing. The DoALL Company, whose policy is one of continuous product improvement, reserves the right to change specifications or design at any time without notice and without incurring obligations. How to read your serial number: For Sales, Parts and Service, call DoALL SAWING PRODUCTS 2375B TOUHY AVENUE ELK GROVE, ILLINOIS U.S.A. YOUR SERVICE REPRESENTATIVE:

3 PARTS MANUAL INDEX 3/12 FICHE NO. D-20B MODEL TF-2525 SERIAL NO to PAGE NO. DESCRIPTION FIRST SERIAL LAST SERIAL PAGES TF-1-19 Final Assembly All 2-3 TF-1-20 Final Assembly All 4-5 TF-1-21 Angle Indicator Detail All 6-7 TF-2-48 Band Brush Assembly All 8-9 TF-5-62 *Band Lubricator Assembly All TF Band Tension Cylinder Assembly All TF-2-43 Bandwheels, Upper and Lower All TF-3-25 Carriage Assembly All TF-5-34 Chip Conveyor Assembly All TF Control Console Assembly All TF Control Panel Assembly (Hydraulic) All TF Control Panel Assembly (Relay) All TF Control Valve Assembly All TF-5-33 Coolant Assembly All TF-5-42 Coolant Pump Assembly All TF-2-45 Drive Assembly All TF Electrical Assembly All TF-3-18 *Filler Plate Options All TF-1-21 *Fixed Frame Assembly All 6-7 TF-5-33 Flushing Hose All TF-2-42 Head Assembly (Right Side) All TF-2-43 Head Assembly (Left Side) All TF-2-44 Head Assembly (Section Views) All TF Head Tilt Cylinder Assembly All TF Head Tilt Lock Cylinder Assembly All TF Hydraulic Assembly All TF Hydraulic Assembly All TF Hydraulic Assembly All TF Hydraulic Power Unit (w/oil Filter) All TF *Laser Line Generator Assembly All TF-5-44 *Nesting Fixture Assembly All TF-4-45 *Nesting Fixture Assembly (Hydraulic Assembly) All TF Post Cylinder Assembly All TF-3-18 Roller Conveyor Assembly (Table) All TF Saw Feed Cylinder Assembly All TF-5-32 Saw Guides Assemblies All TF Valve Assembly (4-Way) All TF-3-23 *Variable Vise Pressure Assembly All TF-3-19 Vise Assemblies (12.5 ) (And Related Items) All *Denotes Attachment or Optional Equipment. 1

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5 CODE NO. TF-1-19 FINAL ASSEMBLY Ref Final Assembly Pin Bracket Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Washer, Flat 3/8 S.A.E. Std Screw, Soc. Set #8-32NC x 3/ Head Tilt Cylinder Assembly (See Detail) Pin Dowel Pin Quadrant Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Block Screw, Soc. Hd. Cap 1/4-20NC x Washer, Lock 1/4 Std Dowel Pin Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Shim (.002)... A.R Shim (.004)... A.R Shim (.007)... A.R Shim (.015)... A.R Shim (.030)... A.R Shim (.1345)... A.R Dowel Pin Pillow Block Screw, Hex. Hd. Cap 1/2-13NC x Washer, Lock 1/2 Std Washer, Flat 1/2 S.A.E. Std Shim (.0598)... A.R Bracket Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Dowel Pin Screw, Soc. Set #8-32NC x 3/ Locking Screw (Used Before Serial # ) Bar Bar Screw, Soc. Hd. Cap 3/8-16NC x 1-3/ Dowel Pin Head Tilt Lock Cylinder Assembly (See Detail) Dowel Pin Bar Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std Center Guard Screw, Rd. Hd. Mach. #8-32NC x 1/ R.H. Guard Screw, Rd. Hd. Mach. #8-32NC x 1/ Plug Button Locknut 1/2-13NC Washer, Flat 1/2 S.A.E. Std Guard Weldment Hydraulic Assembly (See Detail) Chip Deflector Weldment Crank Handle Chip Box Weldment Chip Conveyor Assembly (See Detail) R.H. Door Weldment Screw, Rd. Hd. Mach. #8-32NC x 3/ Washer, Lock #8 Std Cover Screw, Rd. Hd. Mach. #10-24NC x 3/ L.H. Door Weldment Screw, Rd. Hd. Mach. #8-32NC x 3/ Washer, Lock #8 Std Cover Screw, Rd. Hd. Mach. #10-24NC x 3/ Coolant Assembly (See Detail) Escutcheon (Coolant) Screw, Rd. Hd. Drive #2 x 1/ Control Console Assembly (See Detail) L.H. Guard Screw, Rd. Hd. Mach. #8-32NC x 3/ Crank Extension Spacer Base Door Latch Screw, Soc. Set 1/4-20NC x 3/ Bracket Handle Assembly Door Handle Shaft Spring Pin Screw, Rd. Hd. Mach. #8-32NC x 1/ Washer, Lock #8 Std Nut, Hex. Jam #8-32NC... 4 Following Not Shown: Instruction Tag Transmission Fluid... A.R DoALL Cutting Fluid (Power-Cut)... A.R Documentation CD Box of Extra Parts Foot Casting Screw, Hex. Hd. Cap 3/4-10NC x Saw Band Twist Tool Set of Hex. Keys Wiper Shipping Bracket Weldment Shipping Bracket (9 x 2 ) Shipping Bracket (2 x 2 ) Spring Pin Sealant... A.R. 3

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7 CODE NO. TF-1-20 FINAL ASSEMBLY Ref Final Assembly R.H. Cover Screw, Rd. Hd. Mach. #8-32NC x 1/ R.H. Guard Screw, Rd. Hd. Mach. #10-24NC x 1/ Pillow Block Sleeve Bearing Screw, Hex. Hd. Cap 1/2-13NC x Washer, Lock 1/2 Std Washer, Flat 1/2 S.A.E. Std Dowel Pin L.H. Guard Screw, Rd. Hd. Mach. #10-24NC x 1/ L.H. Cover Screw, Rd. Hd. Mach. #8-32NC x 1/ Screw, Soc. Hd. Cap 1/4-20NC x 3/ L.H. Carriage Track Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Dowel Pin L.H. Lower Track Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Dowel Pin Shim (.125)... A.R Shim (.0598)... A.R Shim (.032)... A.R Shim (.015)... A.R Cover (Front) Cover (Rear) Screw, Rd. Hd. Mach. #10-24NC x 1/ Band Brush Assembly (See Detail) Screw, Hex. Hd. Self-Lock 1/4-20NC x 1/2 (Flanged) Head Assembly (See Detail) Saw Band (1-1/2 Imperial Bi-Metal Super Silencer) Saw Band (1-1/4 Imperial Bi-Metal Super Silencer) Saw Band Tag L.H. Fixed Vise Assembly (12.5 ) (See Detail) Screw, Soc. Hd. Cap 1/2-13NC x 2-1/ Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Shim (.0598)... A.R Dowel Pin Movable Jaw And Cylinder Assembly (L.H. and/or R.H.) (See Detail) Nut, Hex. 5/8-11NC Washer, Lock 5/8 Std Movable Vise Lock Assembly (See Detail) Job Selector (Inch/English) Job Selector (Metric/International) Screw, Rd. Hd. Drive #2 x 1/ Stud Nut, Hex. Jam 1/2-13NC Shim (.002)... A.R Shim (.004)... A.R Shim (.007)... A.R Shim (.0149)... A.R Shim (.0299)... A.R Shim (.1345)... A.R Roller Conveyor Assembly (See Detail) Screw, Soc. Hd. Cap 3/8-16NC x Shim (.0598)... A.R Shim (.1345)... A.R Shim (.1875)... A.R Drain Hose Hose Clamp Spacer Dowel Pin Shim (.0598)... A.R Way Bar Screw, Soc. Hd. Cap 3/8-16NC x 2-1/ Base Weldment CE Label (Europa Only) Label (Machine Specifications) Cover Screw, Rd. Hd. Mach. 1/4-20NC x 1/ Trip Dog Screw, Soc. Hd. Cap 1/4-10NC x 1/ Spacer Electrical Assembly (See Detail) Escutcheon (Band Tension) (English) Escutcheon (Band Tension) (Int l.) Screw, Rd. Hd. Drive #2 x 1/ Decal (American Flag) Escutcheon (Warning) Carriage Assembly (See Detail) R.H. Carriage Track Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Shim (.015)... A.R Shim (.125)... A.R Shim (.0598)... A.R Shim (.032)... A.R Dowel Pin... 8 Following Not Shown: Dowel Pin (Carriage Roller (Plates) Spacer (.0149) (Feed Cylinder)... A.R Spacer (.032) (Feed Cylinder)... A.R Spacer (.010) (Feed Cylinder)... A.R. 5

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9 CODE NO. TF-1-21 ANGLE INDICATOR DETAIL Ref. Protractor Detail (Final Assembly) (Serial # thru # ) Escutcheon (45 to 15 ) Screw, Rd. Hd. Drive #2 x 1/ Pointer Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std Escutcheon (15 to 15 ) Escutcheon (15 to 45 )... 1 Ref. Final Assembly Ref Angle Readout Assembly (Serial # and Beyond) Protractor System (Includes Cord and Readout) Screw, Rd. Hd. Self-Tap #6-32NC x 3/ Nylon Clamp... A.R Screw, Rd. Hd. Self-Tap #6-32NC x 3/8... A.R Box Assembly Screw, Button Hd. Soc. #10-24NC x 3/ Bracket Screw, Truss Hd. Mach. #10-24NC x 3/ Washer, Lock #10 Std Nut, Hex. #10-24NC... 2 Ref Fixed Frame Option Bracket Weldment Screw, Soc. Hd. Cap 3/8-16NC x 7/ Washer, Lock 3/8 Std Dowel Pin

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11 CODE NO. TF-2-48 BAND BRUSH ASSEMBLY Ref Band Brush Assembly Nut, Hex. 1/4-20NC (L.H. Thread) Retaining Ring Screw, Rd. Hd. Mach. #10-24NC x 1-1/ Retaining Ring Pinion Gear Cover Weldment Shaft Spring Pin Ball Bearing Clamp Bracket Weldment Ball Bearing Wire Brush Brush Adaptor

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13 CODE NO. TF-5-62 BAND LUBRICATOR ASSEMBLY Ref Band Lubricator Assembly Screw, Hex. Hd. Cap 1/4-20NC x 3/ Washer, Lock 1/4 Std Nut, Hex. Jam 1/4-20NC Lubricator (Includes Nozzle, Hoses, etc.) Mounting Plate Screw, Hex. Hd. Cap 1/4-20NC x 3/ Washer, Lock 1/4 Std Nut, Hex. Jam 1/4-20NC Cord Grip Connector ( ) Electrical Cord (#16-3 Conductor)... A.R Barbed Insert Hose Clamp Cord Grip Connector ( ) Nozzle Bracket Screw, Button Hd.Soc. 3/8-16NC x 3/ Male Connector Nozzle Tube

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15 CODE NO. TF BAND TENSION CYLINDER ASSEMBLY Ref Band Tension Cylinder Assembly Band Tension Cylinder Pipe Tee Close Nipple Screw, Soc. Set 1/4-20NC x 1/ Piston Rod Male Connector Steel Tubing 1/4 O.D.... A.R Male Elbow Retaining Ring U-Cup O-Ring Retaining Ring U-Cup Piston O-Ring Back-Up Washer End Cap Filler Strip Scraper Ring... 4 NOTE: Typical for Both Piston Rods. 13

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17 CODE NO. TF-3-25 CARRIAGE ASSEMBLY Ref Carriage Assembly Carriage Weldment Bar Wiper Screw, Rd. Hd. Mach. #10-24NC x 1/ Wiper Bracket Bar Wiper Screw, Rd. Hd. Mach. #10-24NC x 1/ Saw Feed Cylinder Assembly (See Detail) Screw, Hex. Hd. Cap 1/4-20NC x 2-1/ Washer, Lock 1/4 Std Spacer Screw, Soc. Hd. Cap 5/16-18NC x 2-1/ Air Vent Wiper Bracket Bar Wiper Screw, Rd. Hd. Mach. #10-24NC x 1/ L.H. Bracket Screw, Hex. Hd. Cap 1/4-20NC x 1/ Washer, Lock 1/4 Std Bar Wiper Screw, Rd. Hd. Mach. #10-24NC x 1/ Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Nut, Hex. Jam 3/8-16NC Bracket Locknut 1/2-20NF Washer, Lock 1/2 Std Eccentric Ball Bearing Locknut 1/2-20NF Hanger Weldment Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Nut, Hex. Jam 3/8-16NC R.H. Bracket Screw, Hex. Hd. Cap 1/4-20NC x 1/ Washer, Lock 1/4 Std Wiper Bracket Bar Wiper Screw, Rd. Hd. Mach. #10-24NC x 1/ Air Vent Screw, Soc. Hd. Cap 5/16-18NC x 2-1/ Screw, Hex. Hd. Cap 1/4-20NC x Washer, Lock 1/4 Std Saw Feed Cylinder Assembly (See Detail) Wiper Bracket Bar Wiper Screw, Rd. Hd. Mach. #10-24NC x 1/ Bearing Adjustment Spacer Cam Follower Dowel Pin Screw, Hex. Hd. Cap 1/4-20NC x Washer, Lock 1/4 Std Nut, Hex. Jam 3/4-16NF Grease Fitting Bearing Mounting Plate Plate Screw, Hex. Hd. Cap 1/4-20NC x Washer, Lock 1/4 Std Grease Fitting Nut, Hex. Jam 3/4-16NF Washer, Lock 3/4 Std Cam Follower Dowel Pin Bearing Adjustment Spacer Bearing Adjustment Spacer Cam Follower Dowel Pin Screw, Hex. Hd. Cap 1/4-20NC x Washer, Lock 1/4 Std Nut, Hex. Jam 3/4-16NF Grease Fitting Bearing Mounting Plate

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19 CODE NO. TF-5-34 CHIP CONVEYOR ASSEMBLY Ref Chip Conveyor Assembly Block Assembly Block Oilite Bearing Screw, Hex. Hd. Cap 3/8-16NC x 2-1/ Nut, Hex. 3/8-16NC Washer, Lock 3/8 Std Shim (.002)... A.R Shim (.010)... A.R Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Bracket Frame Weldment Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Frame Weldment Screw, Hex. Hd. Cap 1/2-13NC x 1-1/ Nut, Hex. 1/2-13NC Washer, Lock 1/2 Std Bar Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Bracket Shaft Extension Spring Pin Shaft Screw, Hex. Hd. Cap 3/8-16NC x 2-1/ Nut, Hex. 3/8-16NC Washer, Lock 3/8 Std Block Assembly Block Oilite Bearing Sprocket Spring Pin Chip Chute Weldment (If Bolted On) Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std * L.H. Scraper * R.H. Scraper Pop Rivet 3/ Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Block Assembly Block Oilite Bearing Shim (.002)... A.R Shim (.010)... A.R Idler Shaft Sprocket Spring Pin Spacer... A.R Screw, Hex. Hd. Cap 3/8-16NC x 2-1/ Nut, Hex. 3/8-16NC Washer, Lock 3/8 Std Bracket Conveyor Chain Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Nut, Hex. 3/8-16NC... 3 *NOTE: These Items Are Alternately Mounted on Item #49. Ref Drive Assembly (Optional for Chip Conveyor) Screw, Hex. Hd. Cap 1/4-20NC x 1/ Washer, Lock 1/4 Std Washer, Flat 1/4 S.A.E. Std Cover Weldment Sprocket Shaft Woodruff Key Torque Limiter Roller Chain #40... A.R Connecting Link Sprocket Electric Motor Screw, Hex. Hd. Cap 5/16-18NC x 1/ Washer, Lock 5/16 Std Washer, Flat 5/16 S.A.E. Std Motor Moutning Plate Screw, Hex. Hd. Cap 5/16-18NC x 1/ Washer, Lock 5/16 Std Washer, Flat 5/16 S.A.E. Std

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21 CODE NO. TF CONTROL CONSOLE ASSEMBLY Ref Control Console Assembly (English) Ref Control Console Assembly (International) Screw, Rd. Hd. Mach. #10-24NC x 3/ Hydraulic Control Panel Assembly (English) (See Detail) Hydraulic Control Panel Assembly (International) (See Detail) Control Box Weldment Screw, Rd. Hd. Mach. #10-24NC x 3/ Escutcheon (Band Speed) Pushbutton Operator (Red Mushroom) Contact Block (2-NC) E-Stop Marker (Yellow) Programmed Operator Workstation (Standard) Programmed Operator Workstation (Laser Option) Resistor (120 Ohms) Cable (To Input Module) Backer Plate Pushbutton Panel Gasket Head Reverse Rate Control Assembly (English) Head Reverse Rate Control Assembly (International) Escutcheon (Head Reverse Rate) (English) Escutcheon (Head Reverse Rate) (International) Restrictor Valve Nut, Hex. Jam 5/8-16NF Male Elbow Escutcheon (Feed Rate) (English) Escutcheon (Feed Rate) (International) Screw, Rd. Hd. Drive #2 x 1/ Bracket Screw, Hex. Hd. Cap #10-24NC x 3/ Washer, Lock #10 Std Ref Hydraulic Control Panel Assembly (English) Ref Hydraulic Control Panel Assembly (International) Flow Control Valve Escutcheon (English) Escutcheon (International) Screw, Soc. Hd. Cap 5/16-18NC x 1-1/ Spacer Washer, Lock 5/16 Std Nut, Hex. 5/16-18NC Gauge Escutcheon (Band Feed) Sub-Plate Female Elbow Male Connector Needle Valve Male Connector Nut, Hex. Jam 5/8-18NF (If Supplied)

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23 CODE NO. TF CONTROL PANEL ASSEMBLY (Relay) Ref. Control Panel Assembly (Relay) Motor Starter Protector (208V, 230V) Motor Starter Protector (400V, 460V) Motor Starter Protector (575V) Auxiliary Contact (1-NO) Auxiliary Contact (1-NC) Motor Starter Protector (208V, 230V) Motor Starter Protector (400V, 460V) Motor Starter Protector (575V) Auxiliary Contact (1-NO) Auxiliary Contact (1-NC) Circuit Breaker (208V, 230V) Circuit Breaker (400V, 460V) Circuit Breaker (575V) Circuit Breaker Circuit Breaker Circuit Breaker Terminal Block (Yellow) Terminal Block (Gray) End Section Terminal Block (Blue) End Section * Disconnect Switch * Disconnect Switch Shaft * Disconnect Switch Handle Grinding Bus Terminal Lug Control Panel /2 Wiring Channel... A.R /2 Wiring Channel Cover... A.R Transformer (208V) Transformer (230V, 460V, 575V) Transformer (400V) Mounting Channel (Raised and Angled) A.R End Stop Terminal Block (Blue) End Section Terminal Block (Gray) End Section Jumper Bar Terminal Marker Set Terminal Block (Yellow) Relay Output Module Resistor (120 Ohms) Digital Input Module Cable (Between Workstation and Modules)... A.R Power Supply Contactor Mounting Channel... A.R End Stop Contactor Enclosure Weldment Mounting Channel... A.R End Stop... 7 *NOTE: Before Machine #285: Order Disconnect Switch Kit - # Otherwise, Order The Parts Listed. Following Not Shown: U.L./c.U.L. Label Label (Machine Specifications) Wire, #10 Black (19 Strand)... A.R Wire, #10 Green/Yellow (19 Strand)... A.R Wire, #14 Black (19 Strand)... A.R Wire, #14 Green/Yellow (19 Strand)... A.R Wire, #16 Red (19 Strand)... A.R Wire, #16 White (19 Strand)... A.R Wire, #16 Green/Yellow (19 Strand)... A.R Wire, #18 Blue (16 Strand)... A.R. 21

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25 CODE NO. TF CONTROL VALVE ASSEMBLY Ref Control Valve Assembly (Standard) Ref Control Valve Assembly (Fixed Frame Option) Pipe Plug AB. Cover Plate Assembly (Fixed Frame Option Only) Pilot Check Valve Flow Control Valve Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x 2-1/ Washer, Lock #10 Hi-Collar Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x Washer, Lock #10 Hi-Collar Pressure Reducing Valve Cross-Over Manifold Screw, Soc. Hd. Cap #10-24NC x 2-1/ Washer, Lock #10 Hi-Collar Pipe Plug Pipe Plug O-Ring (Viton - 1/2 ) O-Ring (Viton - 9/16 ) Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x 2-1/ Washer, Lock #10 Hi-Collar Pilot Check Valve Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x Washer, Lock #10 Hi-Collar Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x Washer, Lock #10 Hi-Collar Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x Washer, Lock #10 Hi-Collar Directional Control Valve Screw, Soc. Hd. Cap #10-24NC x 2-1/ Washer, Lock #10 Hi-Collar Flow Control Valve Pipe Plug Male Elbow (Standard) Street Elbow (Fixed Frame Option) Female Elbow Pipe Nipple Female Elbow Pipe Nipple Reducer Bushing Female Elbow Pipe Nipple Street Elbow Pipe Tee Male Elbow (Standard Only) Pipe Nipple Pipe Plug Street Elbow (Standard) Pipe Plug (Fixed Frame Option) Female Elbow Pipe Nipple (Standard) Pipe Plug (Fixed Frame Option) Reducer Elbow Needle Valve Close Nipple Reducer Bushing (Standard) Pipe Plug (Fixed Frame Option) Manifold Plug Assembly Male Connector Steel Tubing 1/4 O.D.... A.R Female Elbow Pipe Nipple Male Elbow Male Elbow Reducer Bushing Manifold Plug Assembly Male Connector Steel Tubing 1/4 O.D.... A.R Pipe Plug Pipe Plug Manifold

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27 CODE NO. TF-5-33 COOLANT ASSEMBLY Ref Coolant Assembly Male Elbow Plastic Tubing 3/8 O.D. (Clear)... A.R Barbed Insert Hose Nozzle O-Ring (In Nozzle) Washer, Flat #8 S.A.E. Std. (In Nozzle) Elbow Barbed Insert Hose 1-1/8 O.D. (Black)... A.R Hose Clamp Tee Barbed Insert Coolant Pump Assembly (See Detail) Coolant Pump Assembly (575V Only) (See Detail) Gasket (Tank) O-Ring (Tank) Pipe Elbow Pipe Nipple (2 ) Angle Valve Screen Weldment Pipe Plug (Far Side) * Diffuser/Strainer * Close Nipple * Tank Mounting Plate Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Nut, Hex. 3/8-16NC Street Elbow Barbed Insert Hose 1-1/8 O.D. (Black)... A.R Hose Clamp Elbow Close Nipple Barbed Insert Pipe Nipple (5 ) Neoprene Hose 11/16 O.D. (Black)... A.R Compression Spring Steel Tubing 1/4 O.D.... A.R Manifold Screw, Hex. Hd. Cap 1/4-20NC x 1-3/ Male Connector Barbed Insert Hose Clamp Hose 27/32 O.D. (Black)... A.R Male Connector Barbed Insert Hose Clamp Manifold Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std Steel Tubing 1/2 O.D.... A.R Tubing Clamp Screw, Rd. Hd. Mach. #10-24NC x 1/ Washer, Lock #10 Std Male Connector Male Connector Screw, Hex. Hd. Cap 1/4-20NC x 1/ Cover Weldment Barbed Insert Hose Clamp Barbed Insert Hose Clamp Angle Valve Pipe Nipple (4 ) Tee Close Nipple Escutcheon (Coolant Flush) (English) Escutcheon (Coolant Flush) (International) Screw, Rd. Hd. Drive #2 x 3/ Elbow Pipe Nipple (5 ) Manifold Screw, Hex. Hd. Cap 1/4-20NC x 5/ Washer, Lock 1/4 Std *NOTE: Before Serial # : Screen Adaptor Weldment Hose Clamp Screen Weldment

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29 CODE NO. CM-8-24 PS-6-23 TF-5-42 F3-1.9 COOLANT PUMP ASSEMBLY Ref Coolant Pump Assembly Ref Coolant Pump Assembly (575V, 60 Hz Only) Rotation Decal (If Supplied) Motor Motor (575V, 60 Hz Only) Screw, Hex. Hd. Cap 3/8-16NC x 1-1/ Washer, Lock 3/8 Std Screw, Soc. Set 1/4-28NF x 1/ Stud Shaft Rotor Flex Seal Screw, Hex. Hd. Cap 5/16-18NC x 7/ Washer, Lock 5/16 Std Screw, Soc. Set #10-32NF x 1/ Impeller Housing Impeller O-Ring Adaptor Decal (208V; 60 Hz Only) (If Supplied)... A.R Decal (N.P ) (If Supplied)... A.R. 27

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31 CODE NO. TF-2-45 DRIVE ASSEMBLY Ref Drive Assembly Sprocket Screw, Soc. Set 1/4-20NC x Nut, Hex. Jam 1/4-20NC Roller Chain Sprocket Screw, Soc. Set 1/4-20NC x 1/ Motor Mounting Plate Swivel Adaptor Union Manifold Screw, Hex. Hd. Cap 1/4-20NC x 2-3/ Washer, Lock 1/4 Std Reducer Bushing Service Tee Hydraulic Hose Male Connector Steel Tubing 3/8 O.D.... A.R Gasket Screw, Hex. Hd. Cap 1/2-13NC x Washer, Lock 1/2 Std Washer, Flat 1/2 S.A.E. Std Hydraulic Motor (Standard) Hydralic Motor (High Speed, Low Torque) Male Elbow Male Elbow Male Elbow Steel Tubing 3/4 O.D.... A.R Female Connector

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33 CODE NO. TF ELECTRICAL ASSEMBLY Ref Electrical Assembly Retractable Cord (#16-7 Conductor) Cord Grip Connector ( ) Sealtite Connector Flange Washer Sealtite Conduit 1/2 I.D.... A.R Box Connector Sealtite Connector Flange Washer Sealtite Connector Flange Washer Limit Switch (Band Tension) Laser Line Generator (Optional) Sealtite Connector Flange Washer Sealtite Conduit 1/2 I.D.... A.R Box Connector Box Connector Bond Nut Plastic Bushing (Female) Flange Washer Rigid Conduit Cord Grip Connector ( ) Junction Box (Standard) Junction Box (With Laser Option) Screw, Rd. Hd. Mach. #10-24NC x 3/ Sealtite Connector Sealtite Conduit 1/2 I.D.... A.R Sealtite Connector Cord Grip Connector ( ) Extension Cord (#18-2 Conductor)... A.R Spacer Screw, Hex. Hd. Cap 3/8-16NC x Nut, Hex. 3/8-16NC Washer, Lock 3/8 Std Control Box Enclosure Control Panel Assembly (Relay) (See Detail) Rigid Conduit Metallic Bushing (Female) Insulated Bushing (Male) Plastic Bushing (Female) Box Connector Cord Grip Connector ( ) Sealtite Connector Flange Washer Sealtite Conduit 3/4 I.D.... A.R Electrical Cord (#18-3 Conductor)... A.R Cord Grip Connector (.3 Hole) Channel Screw, Hex. Hd. Cap 1/2-13NC x 1-1/ Nut, Hex. 1/2-13NC Washer, Lock 1/2 Std Box Connector Rigid Conduit Limit Switch (Door Interlock) Screw, Soc. Hd. Cap #6-32NC x 1-1/ Cord Grip Connector ( ) Mounting Bracket Shim (.032) Screw, Soc. Hd. Cap #8-32NC x 3/ Nut, Hex. #8-32NC Extension Cord (#16-3 Conductor)... A.R Cord Grip Connector Box Connector Bond Nut Plastic Bushing (Female) Flange Washer Rigid Conduit Limit Switch (Forward Limit) Lever Arm (Far Side) Cable Clamp... A.R Limit Switch (With Actuator Arm) (Head Rear Limit) Rigid Conduit Bond Nut Flange Washer Mounting Channel... A.R End Stop Terminal Block (Yellow) Terminal Block (Gray) End Section Terminal Block (Blue) End Section Power Supply (Laser Option) Cord Grip Connector ( ) Laser Option)... 1 Following Not Shown: Solenoid DIN Connector Escutcheon (Electrical Hazard)

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35 CODE NO. TF-2-42 HEAD ASSEMBLY Ref Head Assembly Latch Bushing Spacer Screw, Hex. Hd. Cap 3/8-16NC x 1/ Thumb Screw Assembly Knob Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Guard Weldment Guard Weldment (30, 36 Work Height) Guard Weldment (40 Work Height) Way Nut, Hex. Jam 1/2-20NF Post Cover Screw, Hex. Hd. Cap 5/16-18NC x 1-1/ Pin Tension Spring Screw, Rd. Hd. Mach. 1/4-20NC x 5/ Cover Screw, Hex. Hd. Cap 1/4-20NC x 3/ Post Cylinder Assembly (Standard) (See Detail) Post Cylinder Assembly (36 Work Height) (See Detail) Screw, Hex. Hd. Cap 3/8-16NC x 2-1/ Adjusting Screw Nut, Hex. Jam 5/8-18NF Screw, Hex. Hd. Cap 3/8-16NC x 2-1/ Band Tension Cylinder Assembly (See Detail) Screw, Hex. Hd. Cap 1/4-20NC x 1/ Dowel Pin Plate Bracket Screw, Soc. Hd. Cap 3/8-16NC x 3-1/ Shim (.015)... A.R Shim (.010)... A.R Shim (.029)... A.R Column Saw Guard (Standard) Column Saw Guard (30 Work Height) Column Saw Guard (36 Work Height) Column Saw Guard (40 Work Height) Screw, Rd. Hd. Mach. 1/4-20NC x 1/ Cover Gasket Screw, Truss Hd. Mach. #10-24NC x 5/ Pivot Shaft Arm Weldment Spacer Screw, Soc. Hd. Cap 1/2-13NC x 1-3/ Dowel Pin Shim (.002)... A.R Shim (.004)... A.R Shim (.007)... A.R Shim (.015)... A.R Shim (.030)... A.R Shim (.1345)... A.R Pipe Cap Pipe Plug Cover Gasket Screw, Hex. Hd. Cap 1/4-20NC x 1/ Copper Washer Screw, Truss Hd. Mach. #10-24NC x 3/ Screw, Truss Hd. Mach. #10-24NC x 5/ Cover Gasket Screw, Hex. Hd. Cap 1/4-20NC x 1/ Copper Washer Breather... 1 Following Not Shown: Screw, Soc. Set 3/8-16NC x 1 (Upper Saw Guide Area)

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37 CODE NO. TF-2-43 HEAD ASSEMBLY Ref Head Assembly Screw, Hex. Hd. Cap 1/4-20NC x 1/ Washer, Lock 1/4 Std Bandwheel Assembly (1-1/2" Band) Bandwheel Assembly (1-1/4" Band) Bandwheel (1-1/2" Band) Bandwheel (1-1/4" Band) Flange Segment Spacer Screw, Flat Hd. Mach. #10-24NC x 1/ Screw, Soc. Hd. Cap 1/2-13NC x 1-1/ Washer, Lock 1/2 Std Name Plate Screw, Flat Hd. Self-Tap #10-24NC x 1/2 (Slotted) Nut, Hex. #10-24NC Washer, Lock #10 Std Head Frame Weldment Head Frame Weldment (30 Work Height) Head Frame Weldment (36 Work Height) Head Frame Weldment (40 Work Height) Guard Weldment Screw, Rd. Hd. Mach. 1/4-20NC x 1/ Plate Wiper Screw, Rd. Hd. Mach. 1/4-20NC x 5/ Cast Gear Screw, Hex. Hd. Cap 1/2-13NC x Washer, Lock 1/2 Std Bandwheel Assembly (1-1/2 Band) Bandwheel Assembly (1-1/4 Band) Bandwheel (1-1/2 Band) Bandwheel (1-1/4 Band) Flange Segment Spacer Screw, Flat Hd. Mach. #10-24NC x 1/ Screw, Soc. Hd. Cap 1/2-13NC x 1-1/ Washer, Lock 1/2 Std Drive Assembly (See Detail) Gasket Screw, Hex. Hd. Cap 1/4-20NC x 3/ Screw, Flat Hd. Mach. 3/8-16NC x 3/ Wiper Screw, Rd. Hd. Mach. #8-32NC x 1/ Washer, Flat #8 S.A.E. Std Plate Screw, Hex. Hd. Cap 1/4-20NC x 1/ Lower Adaptor Block (1-1/2" Band) Lower Adaptor Block (1-1/4" Band) Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Dowel Pin Lower Saw Guide Assembly (1-1/2" Band) (See Detail) Lower Saw Guide Assembly (1-1/4" Band) (See Detail) Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Upper Saw Guide Assembly (1-1/2" Band) (See Detail) Upper Saw Guide Assembly (1-1/4" Band) (See Detail) Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Upper Adaptor Block (1-1/2" Band) Upper Adaptor Block (1-1/4" Band) Screw, Soc. Hd. Cap 3/8-16NC x Dowel Pin Shim (.004)... A.R Shim (.015)... A.R Shim (.030)... A.R Shim (.1345)... A.R Post Block Shim (.1345)... A.R Shim (.1046)... A.R Shim (.0598)... A.R Shim (.0299)... A.R Screw, Soc. Hd. Cap 3/8-16NC x 1-1/ Shim (.002)... A.R Dowel Pin Shim (.005)... A.R Shim (.010)... A.R Shim (.020)... A.R Post Post (30 /36 Work Height) Post (40 Work Height)... 1 Following Not Shown: Gear Oil (Not Shown)... A.R. 35

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39 CODE NO. TF-2-44 HEAD ASSEMBLY Ref Head Assembly Screw, Hex. Hd. Cap 1/2-13NC x 3-3/ Wheel Hub Bearing Locknut Bearing Lockwasher Wheel Shaft Ball Bearing Ball Bearing Lock Bolt 7/8-14NF x Nut, Hex. Jam 7/8-14NF Square Key Drive Pinion Cover Gasket Flange Bearing Screw, Hex. Hd. Cap 7/16-14NC x Dowel Pin Cover Gasket Flange Bearing Screw, Hex. Hd. Cap 7/16-14NC x Dowel Pin Bearing Locknut Bearing Lockwasher Spacer Drive Gear Key Screw, Soc. Hd. Cap 1/4-20NC x 1-3/ Washer, Lock 1/4 Std Flanged Cartridge Bearing Dowel Pin Shim (.032)... A.R Shim (.015)... A.R Shim (.005)... A.R. 34* Drive Shaft Oil Seal Screw, Soc. Hd. Cap 1/2-13NC x 1-1/ Bearing Cover Gasket Flange Bearing Screw, Hex. Hd. Cap 7/16-14NC x Dowel Pin Retaining Ring Cover Gasket Screw, Truss Hd. Mach. #10-24NC x 5/ *NOTE: Before Serial # , Drive Bandwheel was fastened as follows: Nut, Castellated 1-14F Cotter Pin Washer Woodruff key

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41 CODE NO. TF HEAD TILT CYLINDER ASSEMBLY Ref Head Tilt Cylinder Assembly Piston Rod Screw, Soc. Set 5/16-18NC x 1 (Self-Locking) Pipe Plug Homogeneous Chevron Packing Ring Compression Spring O-Ring Shim (1/64)... A.R Shim (1/32)... A.R Back-Up Washer O-Ring U-Cup O-Ring Screw, Soc. Set 5/16-18NC x 1 (Self-Locking) Pipe Plug Cylinder Block Locknut 1-8NC Back-Up Washer Piston O-Ring Cylinder Adaptor Ring Fabricated Chevron Packing Ring Cylinder Block End Cap Ball Stud Nut, Hex. 3/8-16NC Washer, Lock 3/8 Std Scraper Ring

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43 CODE NO. TF HEAD TILT LOCK CYLINDER ASSEMBLY Ref Head Tilt Lock Cylinder Assembly Spring Adjusted Screw Belleville Washer End Cap Washer O-Ring O-Ring Cylinder O-Ring End Cap Piston Rod O-Ring Piston Back-Up Ring Locknut 1-8NC Bearing Spacer Screw, Hex. Hd. Cap 3/8-16NC x Washer, Lock 3/8 Std

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45 CODE NO. TF HYDRAULIC ASSEMBLY Ref Hydraulic Assembly Ref Hydraulic Assembly (Fixed Frame Option) Pipe Coupling Reducer Bushing Service Tee Reducer Bushing Male Connector Valve Assembly (4-Way) (See Detail) Screw, Soc. Hd. Cap 3/8-16NC x Pipe Plug Street Elbow Reducer Bushing Close Nipple Tee Reducer Bushing Male Connector Steel Tubing 1/2 O.D.... A.R Reducer Street Elbow Hydraulic Hose Male Elbow Pipe Nipple Male Elbow Control Valve Assembly (Standard) (See Detail) Control Valve Assembly (Fixed Frame Option) (See Detail) Male Elbow Steel Tubing 1/4 O.D.... A.R Steel Tubing 3/4 O.D.... A.R Female Elbow Reducer Bushing Close Nipple Male Elbow Swivel Adaptor Union (Other Side of Base) Male Elbow (2 other side at Base) Male Connector Steel Tubing 1/4 O.D.... A.R Hydraulic Hose Steel Tubing 3/4 O.D.... A.R Male Connector Reducer Bushing Elbow Tee Close Nipple Hydraulic Hose Manifold Screw, Hex. Hd. Cap 1/4-20NC x 1-1/ Washer, Lock 1/4 Std Hydraulic Hose Hydraulic Hose (Standard Only) Hydraulic Hose Hydraulic Hose Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Manifold Screw, Hex. Hd. Cap 1/4-20NC x 1-1/ Washer, Lock 1/4 Std Male Elbow Mounting Plate Steel Tubing 1/4 O.D.... A.R Steel Tubing 3/8 O.D.... A.R Screw, Hex. Hd. Cap 3/8-16NC x 3/ Washer, Lock 3/8 Std Offset Washer Male Elbow Male Connector Male Connector Swivel Adaptor Union Hydraulic Hose Swivel Adaptor Union Reducer Bushing Hydraulic Hose Oil Filter (Schroeder) Filter Element Reducer Bushing Swivel Adaptor Union Hydraulic Hose Escutcheon (Warning) Escutcheon (Red ATF Specifications) Escutcheon (Brown Hyd. Fluid Spec s.) (Machines w/hydraulic Oil) * Hydraulic Power Unit (60 Hz)... 1 * Hydraulic Power Unit (575V Only)... 1 * Hydraulic Power Unit (50 Hz)... 1 *NOTE: Order Parts for the Power Units from Manufacturer. 43

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47 HYDRAULIC ASSEMBLY CODE NO. TF Ref Hydraulic Assembly Ref Hydraulic Assembly (Fixed Frame Option) Steel Tubing 1/4 O.D.... A.R Male Elbow Spring Anchor Spring Cable Hanger Clamp Screw, Rd. Hd. Mach. #10-24NC x 1/ Nut, Hex. #10-24NC Valve Bracket Screw, Hex. Hd. Cap 5/16-18NC x 5/ Male Elbow Way Valve Screw, Truss Hd. Mach. 5/16-18NC x 3/ Male Elbow Steel Tubing 1/4 O.D.... A.R Pressure Reducing Valve Reducer Bushing Street Elbow Male Elbow Close Nipple Reducer Coupling Hydraulic Hose Hydraulic Hose Swivel Adaptor Union Swivel Adaptor Union Manifold Screw, Hex. Hd. Cap 1/4-20NC x 1-1/ Retainer Strip Screw, Rd. Hd. Mach. #10-24NC x 3/ Male Connector Manifold Screw, Soc. Hd. Cap 1/4-20NC x 1-3/ Reducer Bushing Street Elbow Pipe Nipple Street Elbow Male Elbow Male Run Tee Bracket Screw, Hex. Hd. Cap 1/4-20NC x 1-1/ Nut, Hex. 1/4-20NC Male Elbow Manifold Screw, Hex. Hd. Cap 1/4-20NC x 1-1/ Washer, Lock 1/4 Std Hydraulic Hose Hydraulic Hose Swivel Adaptor Union Hydraulic Hose Tee Hydraulic Hose Manifold Screw, Hex. Hd. Cap 1/4-20NC x Washer, Lock 1/4 Std Nut, Hex. 1/4-20NC Street Elbow Male Connector Steel Tubing 3/8 O.D.... A.R Steel Tubing 1/4 O.D.... A.R Male Connector Male Connector Female Elbow Male Connector Close Nipple Solenoid Valve Male Connector Swivel Adaptor Union Hydraulic Hose

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49 HYDRAULIC ASSEMBLY CODE NO. TF Ref Hydraulic Assembly Ref Hydraulic Assembly (Fixed Frame Option) Swivel Adaptor Union Hydraulic Hose Union Cross Male Connector Needle Valve Check Valve Close Nipple Male Connector Union Cross Steel Tubing 3/8 O.D.... A.R Street Elbow Reducer Bushing Swivel Adaptor Union Male Elbow Hydraulic Hose Swivel Adaptor Union Hydraulic Hose Male Connector Male Elbow Service Tee (Standard) Hydraulic Hose Swivel Adaptor Union (Standard) Hydraulic Hose Reducer Bushing Swivel Adaptor Union Hydraulic Hose Male Elbow Male Connector Male Branch Tee Check Valve Male Run Tee Steel Tubing 3/8 O.D.... A.R Male Elbow Male Elbow Reducer Bushing Close Nipple Female Elbow Steel Tubing 3/8 O.D.... A.R Union Tee Union Steel Tubing 1/4 O.D.... A.R In-Line Filter Male Connector Male Connector Female Elbow Male Elbow Reducer Bushing Hydraulic Hose Manifold Screw, Soc. Hd. Cap 1/4-20NC x 1-3/ Hydraulic Hose Hydraulic Hose Coupler Body Dust Plug Close Nipple Street Elbow Steel Tubing 3/4 O.D.... A.R Male Connector Reducer Bushing Elbow Male Connector Steel Tubing 3/8 O.D.... A.R Street Elbow Close Nipple Coupler Body Dust Plug