Parts Manual. Model: / WHF / WHF5219 MANUAL NO REV. 01 (09/15/04)

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1 Parts Manual Model: 685 / WHF / WHF51 MANUAL NO REV. 01 (0//04)

3 CONTENTS POWER UNIT HYDRAULIC ASSEMBLY FRAME ASSEMBLY HP & 1 HP ENGINES HANDLE ASSEMBLY DECALS DECK ASSEMBLY DECK ASSEMBLY WIRING ASSEMBLY WIRING SCHEMATIC... NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED. 3

4 1 POWER UNIT TO STARTER 44 HUB DOWN GROUND TO LEFT REAR ENGINE BOLT 6 4

5 POWER UNIT ITEM PART NO. QTY. DESCRIPTION FUEL CAP FUEL TANK FUEL FITTING HOSE CLAMP HOSE FUEL VALVE OIL CAP HCS, 1/4C X 3/ WASHER, 1/ NUT, 1/4,... CENTER LOCK STUD WASHER, 5/ SPRING OIL TANK NUT, 5/16,... CENTER LOCK HCS, 5/16C X BATTERY STRAP BATTERY, DRY HCS, 3/8C X 3/ BATTERY TRAY TANK SUPPORT PUMP ARM BELT SHIELD PUMP... W/POPPETS SPRING FILTER HEAD FILTER SPACER STRUT SHAFT SPACER, FRONT KEY, METRIC PULLEY IDLER PULLEY BELT STRUT HUB LUG NUT HYD. MOTOR SEAL KIT ITEM PART NO. QTY. DESCRIPTION MOTOR MOUNT IT LOCKWASHER, 1/ HCS 1/C X 3/ COTTER PIN SET SCR. 5/16 X 5/ WASHER, 1/ WASHER, 3/ NUT, 3/8,... CENTER LOCK HCS, 3/8C X 1/ NUT, 3/8C, NYLOC HCS, 1/ X HCS, 5/16C X 3/ HCS, 3/8C X 3/ HCS, 1/4C X 5/ LOCKWASHER, 1/ SET SCREW,... 5/16-18 X 5/ REAR DECK TIRE /WHEEL ASM TIRE VALVE RIM CLEVIS PIN PUSH NUT NUT, 1/C, NYLOC SOLINOID NUT, 1/4, NYLOC NEGATIVE CABLE POSITIVE CABLE INSULATOR NUT, 5/16C, NYLOC SPACER RHSNB, 3/8C X ZERK LOCKWASHER, 1/ SPRING, PUMP HFCS, 1/C X 1 1/ HCS, 3/8C X CLAMP NUT, 1/4, THIN NYLOC 5

6 HYDRAULIC ASSEMBLY

7 HYDRAULIC ASSEMBLY ITEM PART NO. QTY DESCRIPTION HOSE DEGREE ELBOW STRAIGHT CONNECTOR TEE HOSE DEGREE ELBOW DEGREE ELBOW STRAIGHT CONNECTOR HOSE TEE HOSE OIL TANK FILTER HEAD FILTER PUMP, A W/.031 POPPETS HYD. MOTOR SEAL KIT 7

8 8 FRAME ASSEMBLY

9 FRAME ASSEMBLY ITEM PART NO. QTY DESCRIPTION NUT, 3/8,... CENTER LOCK LANYARD LIFT PIN GRIP LIFT LEVER GRIP PIN PIN NUT, 1/4,... CENTER LOCK PIN MOUNT SPRING CLEVIS PIN BUSHING, 5/8,... MACHINE E-RING, 5/ BUSHING, 7/8,... FLANGED HCS 1/4C X 3/ SPACER HAIRPIN, 1/ HCS, 3/8C X 4 1/ E-RING, 7/ BUSHING,... MACHINE COTTER PIN,... 5/ x 1 1/ CLEVIS PIN,... 3/8 X 1 1/ BELLCRANK,... RIGHT NUT, 5/16,... CENTER LOCK LIFT ARM, FRONT PILLOW BLOCK REINF. PLATE SPRING LINK, DECK LIFT HCS, 5/16C X 1/ ITEM PART NO. QTY DESCRIPTION BELLCRANK, LEFT HCS, 7/16C X NUT, 7/16C,... CENTER LOCK NUT, 7/16C, WHIZ LIFT CHAIN HCS, 7/16C X 1 1/ FLAT LINKAGE HCS, 3/8C X HEIGHT ADJ. PLATE FRAME HOOD KNOB CASTER ASSEMBLY,... COMPLETE NUT, 1/C, NYLOC SPACER HCS, 1/C X 5 1/ TIRE, COMPLETE TIRE RIM VALVE STEM BEARING, FLANGE BEARING, ROLLER, / ZERK FORK, CASTER U-CLIP LYNCH PIN, 7/ SPACER BUSHING, CASTER HCS, 1/4C X 1 1/ SPACER ZERK

10 17 HP AND 1 HP ENGINES LARGER DIAMETER HUB MUST BE FACING UP PULLEY SIDE DOWN 1

11 17 HP AND 1 HP ENGINES ITEM PART NO. QTY DESCRIPTION CLUTCH, 15 FT/LBS SPACER TIE DOWN, CLUTCH KEY, 1/4 SQ. X 1 1/ PULLEY, PUMP HCS, 5/16-18 X 1 1/ HCS, 5/16-18 X 1 1/ HCS, 5/16-18 X HCS, 7/16-0 X NUT, 1/4C, THIN NYLOC NUT, 5/16C, CENTER LOCK LOCKWASHER, 7/ NUT, 5/16, NYLOC LOWER HARNESS (NOT SHOWN) 11

12 1 HANDLE ASSEMBLY

13 HANDLE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION HANDLE BRACE DRIVE LEVER, LEFT DRIVE LEVER,... RIGHT TRACKING PLATE BAIL WASHER, FRICTION KNOB, SHIFT ARM, NEUTRAL PLATE, FRICTION ROLLER DECAL, HUSQVARNA LEVER, GROUND... SPEED SHAFT, CROSS BUSHING, NYLON... FLANGED BUSHING, FLANGED OP, RIGHT OP, LEFT DECAL, CONSOLE CONTROL, CHOKE CABLE, THROTTLE SWITCH, CLUTCH HOURMETER... W/FLASH ALERT SWITCH, IGNITION KNOB, ADJUSTMENT SPRING SPRING SWITCH, N.C PLATE, TAPPED SCREW, #-4 X 5/8,... MACHINE GRIP SPACER, PULLEY LINKAGE, SHORT LINKAGE, LOWER ITEM PART NO. QTY. DESCRIPTION TURNBUCKLE, 3/ SWITCH N.C DECAL, ETS SPRING, SWITCH BALL END, RIGHT WASHER, 1/ WASHER, 3/ WASHER, 5/ LOCKWASHER, 3/ HCS, #-4 X 1/ HCS, 1/4-0 X 5/ HCS, 5/16-18 X 3/ HCS, 5/16-18 X 1 1/ HCS, 5/16-18 X 1 1/ HCS, 3/8-16 X 1 1/ NUT, #-4, NYLOC NUT, 1/4-0, NYLOC NUT, 5/16-18, NYLOC NUT, 5/ NUT, 5/ NUT, 3/8-16, NYLOC NUT, 3/ NUT, 3/8-16,... CENTER LOCK E-RING, 1/ SPACER NUT, IGNITION... SWITCH CAP, IGNITION... SWITCH NUT KEY, PADDED GRIP HCS, 5/16-18 X 3/ UPPER HARNESS... (NOT SHOWN) PLASTIC TIE... (NOT SHOWN) 13

14 DECALS

15 DECALS ITEM PART NO. QTY DESCRIPTION DECAL, EURO DANGER, BELT DRIVES DECAL, EURO NO STEP DECAL, EURO BATTERY WARNING DECAL, SMALL CROWN DECAL, MOBIL DECAL, CROWN DECAL, HUSQVARNA DECAL, CUT HEIGHT DECAL, NASCAR DECAL, CPSC DECAL, EURO SEVERING DECAL, PROP DECAL, WHF DECAL, WHF51

16 48 DECK TORQUE TO 45 FT/LBS 3 PLACES THIS SUPPORT WASHER GOES UNDER THE DECK HUBS ARE TO BE FACING DOWN ON PULLEYS BELT ROUTING ELECTRIC CLUTCH ON THE ENGINE SPRING IDLER ARM TORQUE TO 0 FT/LBS 3 PLACES 16

17 48 DECK ITEM PART NO. QTY DESCRIPTION HEAVY WASHER HCS 7/16-0 X 1 1/, SPECIAL BLADE 16 1/ NUT, 1/-13, NYLOC BUSHING, MACHINE SUPPORT WASHER ANTI-SCALP ROLLER BUSHING HCS, 3/8-16 X 3 1/ IDLER ARM SPRING IDLER PULLEY IDLER PULLEY (TALL) PULLEY IDLER BUSHING SPINDLE ASSEMBLY (COMPLETE) SHAFT SEAL SPACER SPINDLE DUST CAP, BOTTOM DUST CAP, TOP GREASE POPET HCS, 5/8-18 X 1 1/ PIVOT BUSHING BELT, HCS, 1/-13 X 3 1/ DEFLECTOR CHUTE SHIELD, RIGHT HCS, 3/8-16 X 1/ DECK W/DECALS ZERK NUT, 5/16 CENTER LOCK HCS, 5/16-18 X HCS, 5/16-18 X 3/ WASHER, 3/ NUT, 3/8-16, CENTER LOCK WASHER, 1/ HCS 3/8-16 X 1, SERR. HD WASHER, 5/ LOCKWASHER, 5/ BAFFLE, MAIN RHSNB 5/16-18 X 5/ BAFFLE, CENTER SHIELD, LEFT LOCKWASHER, 7/16 17

18 5 DECK THIS SUPPORT WASHER GOES UNDER THE DECK TORQUE TO 45 FT/LBS 3 PLACES BELT ROUTING ELECTRIC CLUTCH ON THE ENGINE SPRING IDLER ARM TORQUE TO 0 FT/LBS 3 PLACES 18

19 5 DECK ITEM PART NO. QTY DESCRIPTION HEAVY WASHER HCS 7/16-0 X 1 1/, SPECIAL BLADE NUT, 1/-13, NYLOC BUSHING, MACHINE SUPPORT WASHER ANTI-SCALP ROLLER BUSHING HCS, 3/8-16 X 3 1/ IDLER ARM SPRING IDLER PULLEY IDLER PULLEY (TALL) PULLEY IDLER BUSHING SPINDLE, COMPLETE SHAFT SEAL SPACER SPINDLE DUST CAP, BOTTOM DUST CAP, TOP GREASE POPET HCS, 5/8-18 X 1 1/ PIVOT BUSHING BELT HCS, 1/-13 X 3 1/ DEFLECTOR CHUTE SHIELD, RIGHT HCS, 3/8-16 X 1/ DECK W/DECALS ZERK NUT, 5/16-18, CENTER LOCK HCS, 5/16-18 X HCS, 5/16-18 X 3/ WASHER 3/8 FLAT NUT, 3/8-16 CENTER LOCK WASHER, 1/ HCS, 3/8-16 X 1, SERR. HD SHIELD, LEFT KNOB U-CLIP LOCKWASHER, 5/ BAFFLE, MAIN RHSNB, 5/16-18 X 5/ BAFFLE, CENTER WASHER, 5/ LOCKWASHER, 7/16 1

20 WIRING ASSEMBLY RIGHT OPERATOR PRESENCE 5 5 TO NEUTRAL SWITCH 4 0 TO STARTER GROUND TO LEFT REAR ENGINE BOLT LEFT OPERATOR PRESENCE 5 TO ELECTRIC CLUTCH

21 WIRING ASSEMBLY ITEM PART NO. QTY DESCRIPTION UPPER HARNESS CLUTCH SWITCH FUSE 0 AMP FUSE 7.5 AMP SWITCH N. C IGNITION SWITCH NUT, SWITCH BATTERY NEG. CABLE SCREW # TAPPED PLATE NUT 1/ NUT 1/4 LOCK HCS 1/4 X POS. CABLE SOLINOID POS. CABLE LONG HCS 5/16 X INSULATOR NUT 5/16 CTR. LOCK NUT 1/4 THIN NYLOC KEY COVER LOWER HARNESSS HOUR METER POLE SWITCH 1

22 KILL REGULATOR FUEL SOLENOID VIOLET WHITE VIOLET WHITE BLUE GRAY LEFT OP SWITCH 3408 N.C. I FREE 1 ELECTRIC CLUTCH SWITCH M HOUR METER OFF N.C. + - GREEN BROWN BLACK ON YELLOW WHITE GREEN WHITE BLUE BLACK ORANGE GRAY N.O. 166 LOWER HARNESS NEUTRAL LOCK BAIL SWITCH RIGHT OP SWITCH N.C. R NEUTRAL PRESS NO TRAVEL FREE NC BLACK YELLOW I 1 FREE BROWN GREEN WHITE WHITE BLACK BATTERY (+) IGNITION SWITCH TERM. S M L G B A O OFF RUN START WHITE YELLOW BLACK BLACK GREEN BLUE GREY WHITE START CLUTCH IGNITION (+) 7.5 AMP FUSE 0. AMP FUSE Q1 ORANGE GROUND BLUE VIOLET BLACK DIODE BLACK G1 BLUE CLUTCH CONNECTOR VIOLET A1 BLUE WHITE VIOLET WIRING SCHEMATIC WHITE BLUE GREY 1663 UPPER HARNESS WHITE

23 3

/ iz4218kaa / iz4818kaa / iz4821kaa / iz5223kaa / iz5223koa MANUAL NO REV.

/ iz4218kaa / iz4818kaa / iz4821kaa / iz5223kaa / iz5223koa MANUAL NO REV. Parts manual Models: 6804 / iz418kaa 6805 / iz4818kaa 6806 / iz481kaa 6807 / iz53kaa 6808 / iz53koa MANUAL NO. 531070 REV. 05 (08/18/04) MODEL NUMBER SERIAL NUMBER DATE PURCHASED DEALER ADDRESS NOTES: