CONCRETE SAW PARTS LIST

Transcription

1 CONCRETE SAW PARTS LIST MODEL CC00E- June 0 Part # 0

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3 Table of Contents Pictorial Index.., 0hp Motor Assembly. Controls Legend... 0hp Belt Drive Assembly.. Notes 0hp Motor Assembly. Frame Upright Assembly., 0hp Belt Drive Assembly.. Instrument Panel Assembly.. 0 Rotary Tensioner Assembly..0 Water Supply Assembly.. Front Pointer Assembly Control Lever Assembly. Blade Guard Assembly.., Control Grip Assembly 0 Blade Guard Assembly.., Battery Assembly Blade Guard Assembly.., Hydraulic Pump Assembly... 0 Blade Guard Assembly.., Depth Indicator Assembly Blade Guard Assembly.. 0, Depth Stop Assembly.. Blade Guard Assembly.., Frame Lift Assembly Optional Soft Start Unit Assembly.. Starter Box Assembly.. Optional Spot Light Assembly. Starter Box Unit 0, Optional Spot Light Assembly. Frame Base Assembly. Optional Water Pump Assembly.. Hydraulic Cylinder Assembly. Optional Parking Brake Assembly..., Rear Drive Assembly.., Optional Blade Stacking Assembly.. 0, Eaton Transmission Assembly Optional Blade Spacing Assembly, Linkage Assembly Front Axle Assembly Front Wheel Assembly Rear Axle Assembly 0 Optional Blade Spacing Assembly, Optional Speed Metering Valve Assembly Starter Box, DC Travel Option DC Power Travel Option, Belt Guard Assembly Decal Group. Speed Transmission Assembly, Wiring Diagram Speed Blade Shaft Assembly Blade Speed Conversion Chart Belt Tensioner Assembly. Warranty...

4 Pictorial Page Index

5 Pictorial Page Index

6 Controls Legend Hour Meter 0 Speed Control Lever Amp Meter Lower Pushbutton Battery Charge Meter Raise Pushbutton Motor Start Button Transmission Engagement Lever * Motor Stop Button Transmission Engagement Lever ** Depth Stop Knob Water Pump Switch (Optional) Cutting Depth Indicator Spotlight Switch (Optional) Water Valve Lowering Speed Metering Valve (Optional) Handle Lock Knobs * For Eaton Transmission Only ** For Sundstrand Transmission Only 0

7 Notes

8 Frame Upright Assembly #

9 Frame Upright Assembly #0 0 Frame Upright Weldment 000 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 00 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 000 Handle Bar, " Long 00 Handle Grip Hand Lock Knob, /- x -/" 00 Wrench, /" Combination 0 Plug, /" Hole (Tapered) 00 Plug, /" Hole 0 Plug, /" Hole 0 Plug, /" Hole 00 Plug, /" Hole 00 Plug, " Hole 0 Plug, -/" Hole 000 Grommet, /" I.D Serial Number Plate, US 000 Rivet, /" Dia. 00 Serial Number Plate, CE 00 Rivet, /" Dia. 0 Rope Cleat 00 Tap Screw, Flat Hd., #0- x " 000 Rear Cover Screen 000 Cap Screw, Hex Flange Hd., /-0 x " 00 Gate Cover Bar 00 Cap Screw, Hex Hd., /-0 x /" Lock Nut, /-0 Nylon

10 Instrument Panel Assembly # Dash Cover Panel 00 Plug, -/" Hole 00 Meter Panel (Tach/Hour) 00 Tach/Hour Meter (VDO) Calibrated 0 00 Hydraulic Pump Cover Plate 00 Plug, /" Hole 000 Tap Screw, Pan Hd., #0- x /" 000 Switch Plate 000 Plug, /" Hole 0 00 Tap Screw, Flat Hd., #0- x /" 00 Plug, /" Hole 00 Edge Trim 00 Plug, -/" Tapered Hole

11 Water Supply Assembly # Water Supply Tube 000 Pipe Tee, /" NPT 0000 Close Nipple, /" NPT 000 Fitting, /" F. Pipe to /" F. Garden 000 Hose Filter Washer 000 Street Elbow, /" NPT 000 Water Valve 00 Fitting, /" M. Pipe to /" M. Garden 00 Street Elbow, /" NPT Steel Plug, /" NPT 00 U-Bolt, /" Pipe 0000 Flat Washer, /" SAE 0000 Lock Nut, /-0 Nylon 00 Water Hose Assembly, " Long 00 Water Hose Assembly, " Long 00 Water Hose Assembly, " Long 0 Elbow, /" M. JIC to /" M. Pipe 0 Vent Hose Assembly, " Long 000 Hose Clamp # 0 00 Expansion Tank & Cap 00 Cap Screw, Hex Hd., /-0 x /" 0000 Flat Washer, /" SAE

12 Control Lever Assembly #0 (Eaton) 0 00 Lever Support Weldment 00 Cap Screw, Hex Hd., /-0 x /" 0000 Lock Nut, /-0 Nylon 000 Friction Spacer 000 Lock Nut, /- Nylon 0 Speed Control Lever 00 Friction Washer, /" 00 Flat Washer, /" USS 00 Belleville Washer, /" 0 00 Cap Screw, Hex Flange Hd., /- x " 000 Engagement Lever Weldment 000 Flat Washer, /" SAE 000 Cap Screw, Hex Hd., /- x -/" 000 Gate Plate 0000 Lever Grip 00 Control Grip Assembly

13 Control Grip Assembly #00 00 Control Grip Body 0 Control Grip Cover 00 Plug, Rectangular 00 Plug, /" Hole 00 Pushbutton Switch, Raise 00 Pushbutton Switch, Lower 00 Set Screw, Soc. Hd., M x mm 00 Machine Screw, Oval Hd., # x /" 00 Harness, Hydraulic Pump

14 Battery Assembly # Battery Platform 00 Battery Support Brace 000 Cap Screw, Hex Hd., /- x /" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 000 Lock Washer, /" Split 000 Battery Top Brace 000 Rod, /-0 x -/" 0000 Lock Nut, /-0 Nylon Battery Pad 000 Battery, Volt Group Size 000 Battery Cable, Positive (Red) 000 Battery Cable, Negative (Black) 00 Battery Cable, " Negative (Black) 00 Battery Boot, Large (Red) 00 Battery Boot, Large (Black) 00 Battery Boot, Small (Red) 00 Battery Boot, Small (Black) 000 Flat Washer, /" SAE Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x /"

15 Hydraulic Pump Assembly #00 (Includes Items # - #) Hydraulic Pump Unit 00 Breather Cap 000 Pipe Coupling, /" NPT 00 Pipe Nipple, /" NPT x " 00 Elbow, /" O-Ring to /" F. Pipe 0000 Hex Nipple, /" NPT 000 Flow Control Valve, /" NPT 000 Elbow, /" M. Pipe to /" M. JIC 000 Flat Washer, /" SAE Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 00 Elbow, /" O-Ring to /" M. JIC 000 Fitting, /" F. JIC to /" Push Lock 000 Clear Hose, /" I.D. x "

16 Depth Indicator Assembly # Depth Indicator Mount Bracket 00 Cable Pulley, -/" 0000 Cap Screw, Hex Hd., /-0 x " 0000 Lock Nut, /-0 Nylon 00 Cap Screw, Hex Hd., /-0 x /" 00 Flange Bearing, /" 0 Friction Washer, /" 000 Depth Indicator Pointer 000 Cap Screw, Hex Hd., /- x -/" Flat Washer, /" SAE 000 Cable Pulley, " 00 Lock Washer, /" Internal Tooth 000 Lock Nut, /- Nylon 000 Depth Indicator Cable with Crimp, " 00 Spring, /" x " 000 Cotter Pin, /" x " 00 Cable Clamp

17 Depth Stop Assembly # Depth Stop Weldment 00 Belleville Washer, /" 000 Flat Washer, /" SAE 00 Friction Washer, /" 000 Depth Stop Knob 00 Roll Pin, /" x -/" 00 Yoke, /- 000 Lock Washer, /" Split 000 Hex Nut, / Clevis Pin, /" Dia. x -/" 0000 Cotter Pin, /" x "

18 Frame Lift Assembly #0 0 Frame Lift 00 Frame Lift Spacer 0 Frame Lift Brace 00 Cap Screw, Hex Hd., /-0 x -/" 0000 Flat Washer, /" SAE 00 Lock Nut, /-0 Nylon 000 Cap Screw, Hex Hd., /- x -/" 0000 Cap Screw, Hex Hd., /- x " 000 Lock Nut, /- Nylon

19 Starter Box Assembly #00 FOR 0HP MOTOR 00 Starter Box Unit 000 Amp Meter 0HP 00 Vibration Isolator, /- 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 000 Hex Nut, /- FOR 0HP MOTOR 00 Starter Box Unit 00 Amp Meter 0HP 00 Vibration Isolator, /- 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 000 Hex Nut, /-

20 Starter Box Unit #

21 Starter Box Unit # Enclosure 00 Subpanel 0 Stop Button Assembly 00 Stop Button Body & Cap 0000 Contact Block (N.C.) 00 Stop Label 00 Start Button Assembly 00 Start Button Body 0 Contact Block (N.O.) 00 Green Button Cap 00 Clear Protective Boot 00 Start Label 00 Battery Charge Ammeter 00 Reset Button 0 Disconnect Handle 00 Connector, /" Cord 00 Connector, " Sealtite Elbow 0 0 Rectifier Bridge 00 Fuse Holder, 0A-00V Dual 0000 Auxiliary Contact (N.O.) 000 Motor Contactor, Siemens 000 Coil, V-AC 000 Overload Relay, -00A 00 Current Transformer 0 Disconnect Block 0 Disconnect Shaft 00 Grounding Lug 0 0 Transformer, 00VA 0 Power Relay, V-DC 00 Fuse, ATQR 0A 00 Fuse, ATMR A 0 Fuse, ATQR A

22 Frame Base Assembly # Frame Base 00 Skid Plate 0 Guard Attachment Plate 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x /" 0000 Cap Screw, Hex Hd., /- x " 0 Pointer Mount 00 Plug, " Square Tube 0 00 Cap Screw, Hex Hd., /- x -/" 00 Jam Lock Nut, /- 00 Cover Plate 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /- x /" 00 Rear Pointer Rod 000 Cap Screw, Hex Hd., /- x -/" 000 Hex Nut, /- 0 Tapered Guard Mount 0 0 Guard Mount Spacer 00 Cap Screw, Soc. Hd., /- x /" 00 Shaft/Flange Guard (Narrow) 000 Wing Screw, M x mm 00 Lock Pin with Ring

23 Hydraulic Cylinder Assembly #00 00 Hydraulic Cylinder 000 Cylinder Pin, " 00 Cylinder Pin, -/" 000 Hair Pin Cotter, /" 000 Cylinder Breather, /" NPT 000 Elbow, /" M. Pipe to /" M. JIC 000 Hose Assembly, " Long

24 Rear Drive Assembly #0

25 Rear Drive Assembly #0 000 Transmission Platform Weldment 000 Mount Foot, Right Hand 000 Mount Foot, Adjustable 00 Pillow Block Bearing, /" 0000 Cap Screw, Hex Hd., /- x " 0000 Lock Washer, /" Split 00 Transmission Jackshaft T 0 Key, /" Sq. x -/" 00 Sprocket, #0 x Tooth 0 00 QD Bushing, SDS x /" w/fasteners 000 Chain, #0 x Pitch 00 Chain Guard 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x /" 00 Gear Guard 00 Sprocket Guard 00 Cap Screw, Hex Hd., /- x /" 000 Flat Washer, /" SAE Lock Nut, /- Nylon 00 Cover Plate (Wide) 000 Set Screw, Sq. Hd., /- x -/" 00 Hex Nut, /- 000 Cap Screw, Hex Hd., /- x " 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 00 Tap Bolt, Hex Hd., /- x -/" 00 Fan Guard 00 Cap Screw, Hex Hd., /-0 x /" Lock Nut, /-0 Nylon 0 Eaton Transmission Assembly 0 Linkage Assembly

26 Eaton Transmission Assembly # Eaton Hydrostatic Transmission 000 Fitting, /" F. JIC to /" Push Lock 0000 Oil Recirculation Hose, /" I.D. x " 00 Woodruff Key #, /" x /" 000 Woodruff Key #0, /" x /" 000 Sprocket, #0 x Tooth w/setscrews 000 Fender Washer, /" x -/" 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x /" Shift Lever 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 0 Sheave, " 0 QD Bushing, SH x /" w/fasteners 00 Flat Washer, /" USS 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /- x /" 000 Cap Screw, Hex Hd., /- x " 000 Flat Washer, /" SAE Lock Nut, /- Nylon 000 Hose Clamp # 000 Clear Hose, /" I.D. x "

27 Linkage Assembly #0 00 Bell Crank 00 Friction Washer, /" 000 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 000 Linkage Assembly -/" 00 Linkage Assembly -/" 00 Linkage Assembly 0-/"

28 Front Axle Assembly #0 0 0 Front Axle Weldment 00 Wheel Assembly, " Front 0 Wheel Cover Gasket 00 Wheel Cover 000 Lock Washer, #0 Split 00 Machine Screw, Rd. Hd., #0- x /" 00 Flat Washer, /" USS 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /- x -/" Flat Washer, /" SAE 00 Pillow Block Bearing -/" 00 Grease Fitting, /" NPT x degree

29 Front Wheel Assembly #00 00 Wheel, " Front 0 Seal, -/" V-Ring 0 Seal, -/" x -/" x /" 0 Ball Bearing, " x " x /" 0 Retaining Ring, " Internal

30 Rear Axle Assembly #0 0 0 Rear Axle Weldment w/0 Tooth Gear 00 Wheel, 0" Rear with " Bore 00 Trantorque Bushing, -/" 00 Pillow Block Bearing -/" 000 Rear Axle Bearing Spacer, /" 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x -/"

31 Belt Guard Assembly #0 ITEM PART NO. QTY DESCRIPTION 0 Belt Guard 0000 Cap Screw, Hex Hd., /- x " 0000 Lock Washer, /" Split 00 Flat Washer, /" USS 00 Guard Mounting Tab, /- 000 Cap Screw, Hex Hd., /- x /" 000 Lock Washer, /" Split 000 Flat Washer, /" SAE

32 Transmission Assembly -Spd " For Complete Assembly: Use 000 for CCD, CC0E & CC0E Use 00 for CC0E 0 0 * * 0 NOTE:. It may be necessary to grind grease fitting 000 flush to back of seal retainer 00 when assembled with O-ring 00 prior to mounting to bladeshaft housings. Orient all fittings as shown.. Screw magnetic sensor into port until sensor tip touches OD of 0T gear, back sensor out / turn and lock in place with jam nut supplied with sensor.

33 Transmission Assembly -Spd " For Complete Assembly: Use 000 for CCD, CC0E & CC0E Use 00 for CC0E 0 AR Loctite # Thread Sealant 0 AR Loctite # Blue 0 AR Loctite # Red 00 Seal, -/" V-Ring 00 O-Ring, ASA AR Grease, Fuchs Synthetic 00 AR Permatex Ultra Black 00 qt Gear Oil, W0 Synthetic 0 Oil Seal, x x 0mm 0 0 /" Split Shaft Collar 0 Oil Seal, / x.00 x /" 0 Oil Seal, 0 x 0 x 0mm 0 /" Wave Washer 00 Magnetic Sensor w/jam Nut 000 Grease Fitting, /- x 0 Degree 00 Set Screw, Soc. Hd., /- x /" 000 Sealing Washer, /" 00 Cap Screw, Flat Hd., #0- x /" 0 0 Cap Screw, Button Hd., #0- x /" Plug, /" NPT 0 /" NPTF Magnetic Pipe Plug 00 V-Ring Cover 00 Seal Retainer 00 Heat Exchanger Cover Plate 00 Shift Lever Assembly 00 Shift Bracket 00 Shifter Housing 0 Key, /" Sq. x -/"

34 Speed Blade Shaft Assembly #0 #0A for CC0E / #0B for CC0E * 0 * 0 FOR LH THREADED BOLTS ONLY * NOTE 00 FOR RH THREADED BOLTS ONLY " ITEM." PART NO. 0A QTY. 0B QTY. DESCRIPTION Trans Asm: -Spd " 00 - Trans Asm: -Spd " HD 000 Clamp Block 00 Saddle Clamp 00 Cap Screw, Hex Hd., /- x " 0000 Flat Washer, /" SAE 00 Jam Lock Nut, /- 000 Inner Flange " 000 Outer Flange " with Pin Key, /" Sq. x /" 00 Set Screw, Soc. Hd., /- x /" 000 Cap Screw, Hex Hd., /- x " LH 00 Wedge Lock Washer Pair, /" 0 Wedge Lock Washer Pair, /" LH * See Note * See Note

35 Belt Tensioner Assembly # Clevis Base 00 Cap Screw, Soc. Hd., /- x /" 00 Clevis Flange 00 Clevis Pin 000 Tap Bolt, Hex Hd., /- x " 0000 Flat Washer, /" SAE 00 Jam Nut, /- 0 Thrust Washer, /" 0 Collar, /- Split 0 0 Yoke, /- 0 Lock Pin with Ring 00 Tensioner Anchor Arm 00 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 000 Cap Screw, Hex Hd., /- x -/" 0000 Lock Washer, /" Split 00 Flat Washer, /" USS 0 Rubber Bumper 0 0 Fender Washer, /" x "

36 0hp Motor Assembly # Motor, 0hp Lincoln 0 Motor Platform 00 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 00 Cap Screw, Hex Hd., /- x -/" 0000 Flat Washer, /" SAE 00 Lock Nut, /- Nylon 00 Motor Cord Adapter Plate Rivet, /" Dia.

37 0hp Belt Drive Assembly #0 // BLADE DRIVE #0A 0 Sheave,." x Groove QD Style 00 QD Bushing, SK x -/" w/fasteners 0 V-Belt, VX 0 Sheave, "-V- Groove 0 0 Taper Bushing, -/" w/setscrews 0 V-Belt, VX0 0 Key, /" Square x -/" Long 0/0/ BLADE DRIVE #0B 00 Sheave,." x Groove QD Style 00 QD Bushing, SK x -/" w/fasteners 00 V-Belt, VX0 0 Sheave, "-V- Groove 0 0 Taper Bushing, -/" w/setscrews 0 V-Belt, VX0 0 Key, /" Square x -/" Long

38 0hp Motor Assembly #0 00 Motor, 0hp Lincoln 0 Motor Platform 00 Cap Screw, Hex Hd., /- x -/" 0000 Flat Washer, /" SAE 00 Lock Nut, /- Nylon 00 Motor Cord Adapter Plate 000 Rivet, /" Dia.

39 0hp Belt Drive Assembly #0 // BLADE DRIVE #0A 00 Sheave,." x 0 Groove QD Style 00 QD Bushing, SK x -/" w/fasteners 00 V-Belt, VX 0 Sheave, " x Groove Taper Style 0 Taper Bushing, -/" w/setscrews 0 V-Belt, VX0 0 Key, /" Sq. x -/" 0/0/ BLADE DRIVE #0B 000 Sheave,." x 0 Groove QD Style 00 QD Bushing, SK x -/" w/fasteners 0 V-Belt, VX 0 Sheave, " x Groove Taper Style 0 Taper Bushing, -/" w/setscrews 0 V-Belt, VX0 0 Key, /" Sq. x -/"

40 Rotary Tensioner Assembly # Tensioner Mount Bracket 0 Rotary Tensioner 0 Idler Pulley " 00 Cap Screw, Hex Hd., /- x -/" 00 Flat Washer, /" USS 000 Lock Nut, /- Nylon 0 Knob, /- Tapered 00 Cap Screw, Flat Hd., /- x -/" 000 Lock Nut, /- Nylon 0 00 Cap Screw, Hex Hd., /- x /" 0000 Lock Washer, /" Split 00 Flat Washer, /" USS 0

41 Dual Front Pointer Assembly # Front Pointer Frame 0 Pointer Tube, 0" 0 Shaft Collar, /" Split 0 Wheel, " 0 Front Pointer Rod, " 000 Pointer Cap 000 Cap Screw, Hex Hd., /- x -/" 000 Hex Nut, /- 0 Front Pointer Arm Cap Screw, Hex Hd., /- x " 000 Cap Screw, Hex Hd., /- x -/" 00 Friction Washer, /" 000 Lock Nut, /- Nylon 0 Pointer Rope Foot 00 Pinch Clamp, Two Ear

42 " Blade Guard Assembly #

43 " Blade Guard Assembly # " Blade Guard Front & Rear Only 000 Splash Flap 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Fender Washer, /" x -/" 000 Lock Nut, M-.0 Nylon Insert 00 Water Manifold 000 Water Manifold Gasket 0 Cap Screw, Hex Hd., M-.0 x 0mm Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin 0 Water Tube for " Guard 0 Water Tube Clamp 000 Cap Screw, Flat Hd., M-.0 x mm 0000 Warning Label 0A Blade Guard Size Tag 00 Rivet, /" Dia. 000 Label, Wedge Locking Washer 0 00 Hinge Assembly 000 Blade Guard Hinge 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Lock Nut, M-.0 Nylon Insert 00 Cap Screw, Hex Hd., M-.0 x mm

44 0" Blade Guard Assembly #

45 0" Blade Guard Assembly # " Blade Guard Front & Rear Only 000 Splash Flap 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Fender Washer, /" x -/" 000 Lock Nut, M-.0 Nylon Insert 00 Water Manifold 000 Water Manifold Gasket 0 Cap Screw, Hex Hd., M-.0 x 0mm Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin 000 Water Tube for 0" Guard 0 Water Tube Clamp 000 Cap Screw, Flat Hd., M-.0 x mm 0000 Warning Label 0 0D Blade Guard Size Tag Rivet, /" Dia. Label, Wedge Locking Washer Hinge Assembly 000 Blade Guard Hinge 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Lock Nut, M-.0 Nylon Insert

46 " Blade Guard Assembly #00 0 0

47 " Blade Guard Assembly #00 00 " Blade Guard Front & Rear Only 000 Splash Flap 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Fender Washer, /" x -/" 000 Lock Nut, M-.0 Nylon Insert 00 Water Manifold 000 Water Manifold Gasket 00 Lock Washer, M Split 0 0 Cap Screw, Hex Hd., M-.0 x 0mm 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin 000 Water Tube for " Guard 0 Water Tube Clamp 000 Cap Screw, Flat Hd., M-.0 x mm 0000 Warning Label 0F Blade Guard Size Tag 00 Rivet, /" Dia Label, Wedge Locking Washer 00 Universal Hinge Assembly ITEM PART NO. QTY DESCRIPTION 00 Hinge Weldment, Universal 00 Cap Screw, Hex Hd., /-0 x " 00 Lock Nut, /-0 Nylon 0 Flat Washer, M0 00 Lock Washer, M0 Split 00 Cap Screw, Hex Hd., M0-. x mm 0 Detent Pin, /" x " Grip

48 0" Blade Guard Assembly #00 0 0

49 0" Blade Guard Assembly # " Blade Guard Front & Rear Only 000 Splash Flap 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Fender Washer, /" x -/" 000 Lock Nut, M-.0 Nylon Insert 00 Water Manifold 000 Water Manifold Gasket 00 Lock Washer, M Split 0 0 Cap Screw, Hex Hd., M-.0 x 0mm 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin G Water Tube for 0" Guard Universal Hinge Assembly Water Tube Clamp Cap Screw, Flat Hd., M-.0 x mm Warning Label Blade Guard Size Tag Rivet, /" Dia. Label, Wedge Locking Washer ITEM PART NO. QTY DESCRIPTION 00 Hinge Weldment, Universal 00 Cap Screw, Hex Hd., /-0 x " 00 Lock Nut, /-0 Nylon 0 Flat Washer, M0 00 Lock Washer, M0 Split 00 Cap Screw, Hex Hd., M0-. x mm 0 Detent Pin, /" x " Grip

50 " Blade Guard Assembly #

51 " Blade Guard Assembly #00 00 " Blade Guard Front & Rear Only 000 Splash Flap 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Fender Washer, /" x -/" 000 Lock Nut, M-.0 Nylon Insert 00 Water Manifold 000 Water Manifold Gasket 00 Lock Washer, M Split 0 0 Cap Screw, Hex Hd., M-.0 x 0mm 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 000 Lanyard with Lock Pin 000 Water Tube for " Guard 0 Water Tube Clamp 000 Cap Screw, Flat Hd., M-.0 x mm 0000 Warning Label 0H Blade Guard Size Tag 00 Rivet, /" Dia. 0 0 Flat Washer, M 00 Lock Washer, M Split 0 Cap Screw, Hex Hd., M-.0 x 0mm 00 Universal Hinge Assembly 000 Label, Wedge Locking Washer ITEM PART NO. QTY DESCRIPTION 00 Hinge Weldment, Universal 00 Cap Screw, Hex Hd., /-0 x " 00 Lock Nut, /-0 Nylon 0 Flat Washer, M0 00 Lock Washer, M0 Split 0 00 Cap Screw, Hex Hd., M0-. x mm 0 Detent Pin, /" x " Grip

52 " Blade Guard Assembly #

53 " Blade Guard Assembly #000 ITEM PART NO. QTY DESCRIPTION 00 " Blade Guard Front & Rear Only 000 Splash Flap 000 Cap Screw, Hex Hd., M-.0 x 0mm 0 Flat Washer, M 000 Fender Washer, /" x -/" 000 Lock Nut, M-.0 Nylon Insert 0 Water Manifold 00 Water Manifold Gasket 00 Lock Washer, M Split 0 0 Cap Screw, Hex Hd., M-.0 x 0mm 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 000 Lanyard with Lock Pin 00 Water Tube for " Guard 0 Water Tube Clamp 000 Cap Screw, Flat Hd., M-.0 x mm I Warning Label Blade Guard Size Tag Rivet, /" Dia. Flat Washer, M Lock Washer, M Split Cap Screw, Hex Hd., M-.0 x 0mm Universal Hinge Assembly Label, Wedge Locking Washer ITEM PART NO. QTY DESCRIPTION 00 Hinge Weldment, Universal 00 Cap Screw, Hex Hd., /-0 x " 00 Lock Nut, /-0 Nylon 0 Flat Washer, M0 00 Lock Washer, M0 Split 0 00 Cap Screw, Hex Hd., M0-. x mm 0 Detent Pin, /" x " Grip

54 Optional Soft Start Unit Assembly #0 FOR 0HP MOTOR 000 Soft Start Control Box 000 Amp Meter 0HP 00 Vibration Isolator, /- 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 000 Hex Nut, /- FOR 0HP MOTOR 000 Soft Start Control Box 00 Amp Meter 0HP 00 Vibration Isolator, /- 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 000 Hex Nut, /-

55 Optional Spot Light Assembly #0 (For Optional Soft Start Unit) 0 00 Spot Light, Volt 00 Coiled Light Cord ( Foot) 000 Light Bar 000 Light Bar Mount Bracket 00 Hand Lock Knob, /- x " 0 Light Attachment Bar 00 Cord Grip, /" NPT Nylon 00 Cap Screw, Hex Hd., /-0 x /" 0000 Lock Nut, /-0 Nylon Toggle Switch On/Off 000 Switch Boot

56 Optional Spot Light Assembly #00 00 Spot Light, Volt 000 Light Bar 000 Light Bar Mount Bracket 00 Hand Lock Knob, /- x " 00 Cap Screw, Hex Hd., /-0 x /" 0000 Lock Nut, /-0 Nylon 000 Toggle Switch 000 Switch Boot

57 Optional Water Pump Assembly # Water Pump, V Diaphragm 0000 Cap Screw, Hex Hd., /-0 x " 0000 Flat Washer, /" SAE 0000 Lock Nut, /-0 Nylon 0 Port Fitting, /" Barb x 0 Degree 000 Hose Clamp # 000 Hose Assembly, Foot 000 Hose Assembly, Foot 000 Toggle Switch Switch Boot

58 Optional Parking Brake Assembly #0 0 0

59 Optional Parking Brake Assembly #0 0 Bearing Housing Bar 0 Ball Bearing, /" x -/" x /" 00 Pivot Pin 0 Key, /" Sq. x -/" 0 Pivot Arm 000 Fender Washer, /" x -/" 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x /" 0 Brake Lever 0 00 Flat Washer, /" USS 00 Belleville Washer, /" 0000 Cap Screw, Hex Hd., /- x " 0 Friction Washer, /" x -/" x /" 00 T-Bolt, /- 000 Hex Nut, /- 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x /" 0 Lever Gate Lever Grip 000 Flat Washer, /" SAE 000 Cap Screw, Hex Hd., /- x /" 000 Lock Nut, /- Nylon

60 Optional Blade Stacking Assembly #000 (Up to -/" width)

61 Optional Blade Stacking Assembly #000 (Up to -/" width) 00 Outer Flange -/" with Pin 0000 Flat Washer, /" SAE 00 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /"- x " LH 000 0" Wide Blade Guard Assembly 00 0" Wide Blade Guard Front & Rear Only 00 Splash Flap 0000 Cap Screw, Hex Hd., /-0 x " 0000 Flat Washer, /" SAE Fender Washer, /" x -/" 0000 Lock Nut, /-0 Nylon 00 Water Manifold 00 Water Manifold Gasket 00 Cap Screw, Hex Hd., /-0 x " 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin 000 Water Tube for 0" Guard 0 Water Tube Clamp Cap Screw, Flat Hd., /-0 x /" 000 Nozzle, /" NPT 0000 Warning Label 00 Hinge Assembly for 0" Guard

62 Optional Blade Spacing Assembly #00 (Up to " width) 0 0 0

63 Optional Blade Spacing Assembly #00 (Up to " width) 00 Blade Shaft Extension, Left Hand Thread 00 Outer Flange -/" 00 Dowel Pin, /" Dia. x -/" 00 Hex Nut, "- Left Hand 000 0" Wide Blade Guard Assembly 00 0" Wide Blade Guard Front & Rear Only 00 Splash Flap 0000 Cap Screw, Hex Hd., /-0 x " 0000 Flat Washer, /" SAE Fender Washer, /" x -/" 0000 Lock Nut, /-0 Nylon 00 Water Manifold 00 Water Manifold Gasket 00 Cap Screw, Hex Hd., /-0 x " 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin 000 Water Tube for 0" Guard 0 Water Tube Clamp Cap Screw, Flat Hd., /-0 x /" 000 Nozzle, /" NPT 0000 Warning Label 00 Hinge Assembly for 0" Guard

64 Optional Blade Spacing Assembly #00 (Up to " width) 0 0

65 Optional Blade Spacing Assembly #00 (Up to " width) 000 Blade Shaft Extension, Left Hand Thread 00 Outer Flange -/" 00 Drive Pin, /" Dia. x " 00 Hex Nut, "- Left Hand 00 0" Wide Blade Guard Assembly 00 0" Wide Blade Guard Front & Rear Only 00 Splash Flap 0000 Cap Screw, Hex Hd., /-0 x " 0000 Flat Washer, /" SAE Fender Washer, /" x -/" 0000 Lock Nut, /-0 Nylon 0 Water Manifold 00 Water Manifold Gasket 00 Cap Screw, Hex Hd., /-0 x " 0000 Plug, /" NPT 0000 Fitting, /" M. Pipe to /" M. Garden 00 Lanyard with Lock Pin 000 Water Tube for 0" Guard 0 Water Tube Clamp Cap Screw, Flat Hd., /-0 x /" 000 Nozzle, /" NPT 0000 Warning Label 00 Hinge Assembly for 0" Guard 00 Hose Assembly, Dual Inlet

66 Optional Lowering Speed Metering Valve Assembly #00 00 Valve, /" Metering 00 Panel Mounting Kit 000 Elbow, /" M. Pipe to /" M. JIC 00 Elbow, /" O-Ring to /" F. Pipe 00 Tee, /" M. JIC to /" M. Pipe 00 Adapter, /" M. Pipe to /" F. JIC 00 Check Valve 00 Hose Assembly, " Long 00 Hose Assembly, 0" Long

67 Starter Box Assembly 0/0V for DC Travel Option # 00A 0 ITEM PART NO. Default/Q TY. DESCRIPTION 00 Starter Box Unit 00 Battery Feed Stud 000 Battery Cable Assy., Red 00 Solenoid Start Switch 0 Contact Block (N.O.) 0000 Contact Block (N.C.) 0 Selector Switch, Position 0 N.O. Contact Block 0 N.C. Contact Black 0 00 Sounder Alarm 0 Relay, DPDT V DC

68 DC Power Travel Option 0/0V # BEARING INSTALLED TEXT SIDE FIRST 0 x 0

69 DC Power Travel Option 0/0V #00 00 Starter Box Assembly 0/0V for DC Travel Option 00 Circuit Breaker, 0 Amp Battery Cable Assy., Red 0 Battery Cable Assy., Red 0 Battery Cable Assy., Black 00 /HP Leeson Motor. VDC 0 RPM 00 Motor Platform 00 Cap Screw, Hex Hd., /- x " 00 Flat Washer, /" USS Flat Washer, /" SAE 00 Double V-Belt, AA- 0 Idler Arm 000 Hex Nut, /- 00 Idler Pulley, " V-Type 000 Spring, /" x -/" 00 Spacer, /" Long 000 Lock Nut, /- Nylon 00 Hex Nut, /- 0 Clutch Pulley 0." 0 0 Clutch Sheave." 00 Bearing, one way locking 00 Fender Washer, / x -/ x /" 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x -/" 0 Fan Spacer 00 Cap Screw, Flat Hd., #0- x /" 00 Cooling Fan, " 000 Lock Washer, #0 Split 00 Machine Screw, Hex Hd., #0- x /" 0 0 Sheave,." 0 DC Drive Fan Guard 00 Cap Screw, Hex Hd., /-0 x -/" 0000 Flat Washer, /" SAE 0000 Cap Screw, Hex Hd., /-0 x " 0000 Lock Nut, /-0 Nylon 0 Key, /" Sq. x -/" 00 Tap Bolt, Hex Hd., /- x -/" 000 Locknut, /-, Nylon 000 Flat Washer, /" SAE Lock Washer, /" Split 0 Friction Washer, /" 00 Shoulder Screw, /" x " (/-) 0 Jam Lock Nut,/- 000 Corner Bracket 00 Hook, /-0 Threaded 000 Cap Screw, Hex Hd., /- x /" 000 Lock Washer, /" Split 0000 Flat Washer, /" SAE

70 0 Intentionally Blank

71 Decal Group CORE CUT DECAL #00 (Qty. ) WARNING DECAL #00 RPM CHART DECAL #0 WARNING DECAL #0000 SAW LABELS SHEET #00 POWER CORD DECAL #00

72

73 Blade Speed Conversion Charts WARNING: Do not exceed blade speed (RPM) shown for each blade size. Excessive blade speed could result in blade breakage and serious personal injury! Blade Size Blade Shaft Motor Max. Depth of Cut No Load RPM Sheave Size No Load RPM Sheave Size ", ",00." -/" 0",0 ",00." -/" ",0 ",00." -/" 0",0 ",00." -/" ",00 ",00." -/" ",0 ",00." -/" WARNING: When changing blade size, use chart shown below for selecting items that must be changed. Model CC00E- " 0" " 0" " " Blade Guard Assembly hp Motor Sheave (Sheave Size) 0 (.") 00 (.") 0 (.") 00 (.") 0 (.") 00 (.") 0hp Drive Belts () (Belt Size) 0 (VX) 00 (VX0) 0 (VX) 00 (VX0) 0 (VX) 00 (VX0) 0hp Motor Sheave (Sheave Size) 00 (.") 000 (.") 00 (.") 000 (.") 00 (.") 000 (.") 0hp Drive Belts () (Belt Size) 00 (VX) 0 (VX) 00 (VX) 0 (VX) 00 (VX) 0 (VX) Transmission Belt (Belt Size) 0 (VX0) 0 (VX0) 0 (VX0) 0 (VX0) 0 (VX0) 0 (VX0)

74 NOTES

75 NOTES

76 EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one () year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Prospect Street, Elyria, Ohio 0 (0) - (00) - Fax (0) - Printed in U.S.A. #0