CONCRETE SAW PARTS LIST

Transcription

1 CONCRETE SAW PARTS LIST MODEL CCDXL- June 0 Part #

2 WARNING The engine exhaust from this product Contains chemicals known to the State of California to cause cancer, Birth defects or other reproductive harm.

3 Table of Contents Quick Reference Service Filters / Belts.. Frame Upright Assembly (Low Profile)... Instrument and Controls (Low Profile)... Control Panel Configuration... Handle Assembly... Speed Control Assembly... Control Lever Assembly... Control Grip Assembly... Quadco Speed Controller Set-up... Fuel Tank Assembly... Battery Assembly... Power Unit Assembly... Depth Indicator Assembly... Depth Stop Assembly... Water Supply Assembly... Air Filter Assembly... Frame Base Assembly... Front Axle Assembly... 0 Positraction Engagement Assembly... Traction Bar Assembly... Horizontal Muffler Kit... Differential Assembly... -Speed Assembly... Turnbuckle Tensioning Assembly... -Speed Transmission... Belt Drive Assembly... 0 Differential Jackshaft Assembly... Differential Jackshaft Tensioning Ass y... PTO Assembly... Engine Assembly... Radiator Assembly... Cooling Fan Assembly... Fan Belt Tension Assembly... 0 Throttle Cable Assembly... Expansion Tank Assembly... Left Belt Guard Assembly... Right Belt Guard Assembly... Blade Guard Assembly... 0 Blade Guard Assembly... Blade Guard Assembly... 0 Blade Guard Assembly... Blade Guard Assembly... 0 Front Pointer Assembly... Pointer Stop Assembly... Electric Water Pump Kit... Spotlight Kit... Decals... Options Wiring Diagram... Wiring Diagram... Warranty... 0

4 Service Filters/Belts DP Part No. Description Manufacturer's Part No. 00 Engine Oil Filter (Kubota -00) 000 Water Separator/Fuel Filter (Stanadyne ) 0 Filter Element for Water Separtator/Fuel Filter (Stanadyne ) 0 In-Line Fuel Tank Filter, Diesel (WIX 00) 00 Outer Primary Air Filter (Enginaire -E) 00 Inner Safety Air Filter (Enginaire -E) 0 Engine to Gear Box Belt (Gates VX) 000 Differential Jack Shaft Drive Belt (Gates VX0) 0 Transmission Drive Belt (Gates AX) 000 Cooling Fan Belt (Gates L0) 000 ** Alternator Belt (Bando.x0) 00 -Speed Transmission Oil (W-0 Synthetic) 0 Differential Gear Oil (0W0 Gear Oil) 00 Engine & Lift Pump Oil (W0 SAE Motor Oil) 0 Radiator Coolant (Medallion Plusguard Pink, (Precharged) Coolant/Antifreeze, Premixed 0/0 With De-Ionzed Water) ** Can use VX Belt if available locally

5 Frame Upright Assembly, Low Profile #0 0 CCD Upright Weldment (Low Profile) 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x " 0 Handle Assembly 0 Rope Cleat 00 Tap Screw, Flat Hd., #- x " 0 Frame Base Stiffener Weldment 00 Frame Base Stiffener Bracket 000 Lock Washer, /" Split 000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /- x -/" 000 Lock Nut, /- Nylon 00 Cap Screw, Hex Hd., /- x -/" 000 Cap Screw, Flange Hd., /"-0 x " 00 Rear Cover Screen

6 Instruments & Control Panel Assembly Low Profile #0 (Includes #, #- #) 0 Gage Panel Weldment 0 Vernier Throttle Cable 0 E-Stop Switch 0 Switch Plate 000 Plug, /" Hole 00 Machine Screw, Rd. Hd., #- x /" 000 Flat Washer, # USS 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x /" 000 Acorn Nut, #- 00 Cap Screw, Hex Hd., /-0 x /" 0 Tach/Hour Meter (VDO) Calibrated 00 O-Ring # 000 Cluster Gauge, Warning Light 0 Rubber Gasket, /" x -/" x -/" 00 Fuse Block, Circuit, Mini ATM 000 Lock Washer, # Split 00 Machine Screw, Rd. Hd., #- x -/" 0 00 Relay, 0 Amp, V, SPDT 0 Vibration Isolator 000 Lock Nut, /-0 Nylon 00 In-Line Fuse Holder 00 Fuse, Amp 00 Wire Harness, Timer Relay 0 Fuse, Amp Mini (Red) 0 Control Panel Wiring Assembly (Not Shown) 000 Ignition Switch D 0000 Ignition Keys Only (Pair) Timer, V DC

7 Control Panel Configuration 0 0 To Ignition Switch To Ground To Bosch Relay 0 To Ignition Switch

8 Handle Assembly #0 ITEM PART NO. QTY DESCRIPTION 00 Lever, Adjustable /w Stud 000 Lock Washer, /" Split 0 Handle Bracket Assembly 0 Lever, Adjustable w/ /"- Stud 0 Compression Spring,.0 x.00 0 Int Spur Gear, DP, T, 0PA 0 Handle Bracket Backing Plate Asm 000 Dowel Pin, /" Dia. x /" 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x " 00 Handle Bar, " Long 00 Handle Grip

9 Speed Control Assembly #00 0 Speed Control Mount 00 Speed Control Lever Assembly 00 Control Cable, " 00 Cap Screw, Hex Hd., /-0 x /" 0000 Flat Washer, /" SAE 000 Lock Nut, /-0 Nylon 00 Rod End, #- Female 000 Machine Screw, Hex Hd., #- x /" 000 Lock Nut, #- Nylon

10 Control Lever Assembly #00 ITEM PART NO QTY. DESCRIPTION Control Grip Assembly Straight Speed Control Lever Cap Screw, Hex Hd., /-0 x -/" Lock Nut, /-0 Nylon Control Grip Assembly #0 0 Control Grip Body 0 Control Grip Cover 00 Plug, Rectangular 00 Plug, /" Hole 00 Pushbutton Switch, Raise 00 Pushbutton Switch, Lower 00 Set Screw, Soc. Hd., M x mm 00 Machine Screw, Oval Hd., # x /" 00 Harness, Hydraulic Pump

11 Quadco Speed Controller Setup A A SECTION A-A SCALE :

12 Fuel Tank Assembly # Fuel Tank 0 Fuel Filler Neck Assembly 0 Fuel Tank Cap, " 000 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 0000 Fitting, /" MPT to /" Pushlok 000 Hose Clamp # 0 Fuel Return Hose, /" I.D. x " 000 Adapter, /" MPT to /" FPT 000 Elbow, /" Male to /" Female Pipe 00 Fuel Shut-Off Valve, /" 000 Fitting, /" M. Pipe to /" Pushlock 0 Fuel Line Hose, /" ID x " 0 Filter, Diesel Fuel 0 Fuel Line Hose, /" ID x " 000 Electric Fuel Pump 0000 Cap Screw, Hex Hd., /-0 x " 000 Lock Washer, /" Split Flat Washer, /" SAE 0 Fuel Line Hose, /" ID x -/" 0000 Cap Screw, Hex Hd., /- x " 0000 Lock Washer, /" Split

13 To Hydraulic Pump Battery Assembly #00 To Starter Motor To Engine Mount To Hydraulic Pump To Control Panel 0 To Engine Mount To Right Side Guard Mounting Tab 00 Battery Mounting Tray 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x " 0 Battery Pad 00 Battery, Volt Group Size 00 Battery Hold Down Bracket 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /-0 x /" 000 Battery Cable, Positive (Red) 000 Battery Cable, " Positive (Red) 00 Battery Boot, Large (Red) 00 Battery Boot, Small (Red) 000 Battery Cable, Negative (Black) 00 Battery Cable Assy., Black 00 Battery Boot, Large (Black) 00 Battery Boot, Small (Black) 00 Ground Cable, ga SAE J x " 0 00 Ground Cable, ga SAE J x "

14 Power Unit Assembly #00 To Hydraulic Cylinder 00 Electro/Hydraulic Pump Unit 0 Solenoid Switch VDC 0 Mounting Strap 00 Elbow, /" M. O-Ring to /" M. JIC 0 Hydraulic Hose Assembly, /" x -/" 000 Elbow, /" M. Pipe to /" M. JIC 000 Flow Control Valve, /" NPT 00 Flow Control Mount 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x /" 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x " 000 Cap Screw, Hex Hd., /- x /" 0 Lift Pump Mounting Bracket HYDRAULIC FLUID: W0 ENGINE OIL

15 Depth Indicator Assembly #00 00 Depth Indicator Mount Bracket 000 Cap Screw, Hex Hd., /- x -/" 00 Depth Indicator Pointer 000 Flat Washer, /" SAE 00 Flange Bearing, /" 00 Cable Pulley, " 000 Lock Nut, /- Nylon 00 Cap Screw, Hex Hd., /-0 x /" 000 Lock Nut, /-0 Nylon 0000 Cap Screw, Hex Hd., /-0 x " 00 Cable Pulley, -/" 0 Depth Indicator Cable with Crimp, " 00 Spring, /" x " 0 S-Hook, 0 Lb Load Rated 00 Cable Clamp 0 Depth Indicator Weldment 000 Cap Screw, Hex Hd., /-0 x -/" 000 Fender Washer, /" x -/" 00 Jam Nut, / Flat Washer, /" SAE 000 Set Screw, Soc. Hd., /- x /" 0

16 Depth Stop Assembly # Depth Stop Upper Assembly 00 Belleville Washer, /" 000 Flat Washer, /" SAE 00 Friction Washer, /" 00 Roll Pin, / x -/" 00 Depth Stop Knob 00 /- x -/" Threaded Rod 000 Hex Nut, /- 000 Lock Washer, /" Split 00 Yoke, / Cotter Pin, /" x " 0000 Clevis Pin, /" Dia. x -/" 00 Depth Stop Pivot Arm 0 Capscrew, Hex Hd., /- x " 000 Lock Nut, /- Nylon

17 Water Supply Assembly #0 0 ITEM. PART NO. QTY. DESCRIPTION 000 Water Valve, /" FPT 0 Water Valve Mounting Bracket 00 Cap Screw, Soc. Hd., #- x /" 000 Cap Screw, Hex Hd., /-0 x /" 000 Lock Washer, /" Split 0000 Flat Washer, /" SAE 000 Street Elbow, /" NPT 00 Elbow, /" M. Pipe x /" F. Pipe Swivel 0 Water Hose Assembly, /" x -/"" 00 Adapter, /" M. Pipe x /" M. JIC 00 Elbow, /" Male Pipe 000 Fitting, /" F. Pipe to /" F. Garden 000 Hose Filter Washer 0 Hose Assembly, /" x " 0 Hose Assembly, /" x 0" 0 Hose Mount Support 0 Hose Clamp, /" x /" Wide 0000 Cap Screw, Hex Hd., /- x " 000 Flat Washer, /" SAE Locknut, /-, Nylon 00 Fitting, /" M. Pipe to /" Hose Barb 0 Water Hose, /" ID x "

18 Air Filter Assembly #0 00 Air Cleaner Assembly 00 Outer Primary Filter 00 Inner Safety Filter 00 Rubber Dust Ejector Boot 000 Hose Clamp # 00 Hose Clamp, #0 0 Hose Reducer,.0"-." ID 0 Hose Connector, -/" x -/" x " 0 Air Filter Hose 0 Water Bottle/Air Cleaner Mount 000 Cap Screw, Hex Hd., /- x /" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 00 Cap Screw, Hex Hd., M-. x 0mm 00 Lock Washer, M Split 000 Flat Washer, /" SAE 0 Safety Filter Fitting, /" NPT 00 Restriction Indicator 0 Stud, Threaded, M x 0 Flat Washer, M 000 Lock Nut, M Nylon 00 Hex Nut, M-.

19 Frame Base Assembly #0 0 Frame Base Weldment 0 Blade Guard Mount 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 00 Cap Screw, Flat Hd., /- x -/" 00 Cap Screw, Flat Hd., /- x " 00 Pointer Extension With Stop 0 Pointer Extension 000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /- x -/" 000 Lock Nut, /- Nylon 0 Rear Pointer Weldment 000 Cap Screw, Hex Hd., /- x -/" 000 Lock Nut, /- Nylon 0 Shaft Guard Assembly 0000 Thumb Screw, /- x "

20 Front Axle Assembly #00 0 Front Axle Weldment 00 Pillow Block Bearing " 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 00 Wheel, " Front 0000 Set Collar, " ID 00 Set Screw, Sq. Hd., /- x /" 00 Flat Washer, " SAE 0 Hydraulic Cylinder, -/" x " 0 Hydraulic Hose Assembly, -/" Long 00 Elbow, /" O-Ring to /" M. JIC 00 Cylinder Pin, /" x -/" 00 Hair Pin Clip, /" 0

21 Positraction Engagement Assembly # Grease Fitting, /" NPT x degree 0 Traction Bar Assembly 00 Positraction Axle, " x -/" 00 Sprocket, 0T 0 Roll Pin, /" x -/" 00 Shoulder Screw, /" x -/" (/-) 0000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 00 Clevis Pin, / x -/" 0000 Cotter Pin, /" x " 000 Flat Washer, /" SAE 00 Lower Positraction Arm Weldment 0 Coupling Nut, /- x LH/RH 000 Lock Washer, /" Split 00 Hex Nut, Jam, /"- 000 Hex Nut, /- 00 Upper Positraction Arm Weldment 00 Shoulder Screw, /" x /" (/-) 0 Stud, Angled, /"- x -/" RH 0 00 Knob, /- x -/ Dia 00 Extension Spring, / x. x.00" 000 Eyebolt, /- x " 00 Hex Nut, /- 000 Lock Washer, /" Split 000 Flat Washer, /" SAE 0 Disengage Pivot Bar

22 Traction Bar Assembly #0 I TEM P ART NO. QTY. DESCRIPTIO N 000 Traction Bar Weldment 0 Grooved Flange Bearing x -/ x -/"

23 Horizontal Muffler Kit #0 ITEM NO. P ART NUMBER QTY. DESCRIPTION 00 Muffler, Exhaust 00 Exhaust Deflector, -/" 00 Bolt Exhaust Flange 00 Bolt Exhaust Flange Gasket 00 Muffler Clamp, -/"

24 Differential Assembly #00 0 0

25 Differential Assembly # Peerless Transaxle -A 00 Eaton Dimpled Shaft Trans with Gear 000 Bearing, " Pillowblock 00 Wheel x. Bore 00 Trantorque Bushing, " 000 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Cap Screw, Hex Hd., /- x -/" 0000 Lock Washer, /" Split 00 Shift Lever Weldment 000 Hex Nut, /- 000 Cap Screw, Hex Hd., /- x -/" 00 Free Wheel Mount Bracket 0000 Lever Grip 00 Free Wheeling Lever 00 Friction Washer, /" 0 Cup Pulley "- A Groove 00 Fan Pulley Spacer 00 Cooling Fan, " Lock Washer, /" Split 00 Cap Screw, Hex Hd., /-0 x /" 000 Lock Washer, # Split 00 Machine Screw, Hex Hd., #- x /" 00 Set Screw, Soc. Hd., /-0 x /" 0 Set Screw, Soc. Cone Point, /-0 x /" 000 Woodruff Key #0, /" W x /" Dia. 0 Gasket 000 Cap Screw, Hex Hd., /- x -/" 0000 Cap Screw, Hex Hd., /- x " 0 00 Flat Washer, /", USS

26 -Speed Assembly #0 * * NOTE 00 (Gold, For RH Threads only) 0 (Silver, For LH Threads only) 0 * I TEM P ART NO. QTY. DESCRIPTIO N 00 DP -Speed Transmission Assembly 0 Transmission Mount 0 Clamp Mounting 00 Cap Screw, Hex Hd., /- x -/" 000 Lock Washer, /" Split 000 Flat Washer, /" SAE 0 Skid Plate 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x " 0 Frame Cover 000 Cap Screw, Hex Hd., /- x /" 0 Vent Tube Assembl y 000 Key, /" Sq. x /" 00 Inner Flange " 00 Outer Flange " with Pin 0 Flange Cover Weldment, " 000 Cap Screw, Hex Hd., /- x " LH 00 Cap Screw, Hex Hd., /- x " 0 00 Lock Washer, Wedge /" 0 Lock Washer, Wedge /" LH 0 Turnbuckle Tensioning Assembl y * See Note * See Note

27 Turnbuckle Tensioning Assembly # Belt Tension Bracket Box 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 0 Turnbuckle, /" Eyes. 0 Rod End, Right Hand, /"- x -/". 0 Coupling Nut, /- x LH/RH. 00 Jam Nut, /-. 0 Rod End: Left Hand /"- x -/" 00 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 0 Belt Tension Bracket, Engine 00 Lock Washer, M Split 000 Cap Screw, Hex Hd., M-. x 0mm

28 Transmission Assembly -Spd " For Complete Assembly: Use 00 for CCD, CC0E & CC0E Use 0 for CC0E * * 0 NOTE:. It may be necessary to grind grease fitting 000 flush to back of seal retainer 0 when assembled with O-ring 00 prior to mounting to bladeshaft housings. Orient all fittings as shown.. Screw magnetic sensor into port until sensor tip touches OD of 0T gear, back sensor out / turn and lock in place with jam nut supplied with sensor.

29 Transmission Assembly -Spd " For Complete Assembly: Use 00 for CCD, CC0E & CC0E Use 0 for CC0E 0 AR Loctite # Thread Sealant 0 AR Loctite # Blue 0 AR Loctite # Red 00 Seal, -/" V-Ring 00 O-Ring, ASA AR Grease, Fuchs Synthetic 00 AR Permatex Ultra Black 00 qt Gear Oil, W0 Synthetic 0 Oil Seal, x x mm 0 /" Split Shaft Collar 0 Oil Seal, / x.00 x /" 0 Oil Seal, 0 x 0 x mm 0 /" Wave Washer 00 Magnetic Sensor w/jam Nut 000 Grease Fitting, /- x 0 Degree 00 Set Screw, Soc. Hd., /- x /" 000 Sealing Washer, /" 00 Cap Screw, Flat Hd., #- x /" 0 0 Cap Screw, Button Hd., #- x /" Plug, /" NPT 0 /" NPTF Magnetic Pipe Plug 0 V-Ring Cover 0 Seal Retainer 0 Heat Exchanger Cover Plate 0 Shift Lever Assembly 0 Shift Bracket 0 Shifter Housing 0 Key, /" Sq. x -/"

30 Belt Drive Assembly #0 0 V-Belt, VX 000 V-Belt, VX0 0 Sheave,.00-V- Groove, 0 0 Taper Bushing, -/" w/setscrews 0

31 Differential Jackshaft Assembly #0 0 0 Differential Jackshaft 00 Key, /" Sq. x -/" 0 Key, /" Sq. x -/" 00 Bearing, Worm Shaft 0 Wave Disc Spring, -/" 0 Outer Tension Block 0 Inner Tension Block 0 Dowel Pin, mm Dia x mm 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x " 0 Tension Block Clamp 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 /-0 x." Hex Head Cap Screw 00 T-Bolt, /- 0 Static Tension Plate 000 Hex Nut, /- 00 Hex Nut, Jam, /" Flat Washer, # USS 000 Lock Washer, # Split 000 Machine Screw, Hex Hd., #- x "

32 Differential Jackshaft Tensioning Assembly #00 (CC0-XL Diesel) 0 Differential Jackshaft Assembly 0 Pulley,." Single Groove w/setscrews 00 Pulley,." Single Groove w/setscrews 0 V-Belt, AX 00 Differential Belt Tensioner Mount 0 Idler Tensioner 0 Idler Pulley, " V-Type 00 Shoulder Screw, /" x " (/-) 0000 Lock Washer, /" Split 000 Hex Nut, /- 00 Lock Washer, M Split 00 Cap Screw, Hex Hd., M-. x 0mm 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 00 Cap Screw, Hex Hd., /- x -/"

33 PTO Lubrication Grease Fitting for PTO Bearings /" NPTF Pipe Plug Grease Fitting for PTO Shaft Splines Lubricate PTO bearings and shaft splines with a high quality grease such as Mobil HTS in accordance with the chart below. PTO Bearings Pumps every hours PTO Shaft Splines Pumps every hours NOTE: Ensure the pipe plug is removed prior to greasing the bearings to prevent failure of the bearing seals. Reinsert the plug when grease flows out the hole.

34 PTO Assembly #00 Includes items # - # Items # - # shown for reference 0 0 Assembly Notes:. Apply 0 Loctite # to all cap screw threads. Apply 0 grease to seal lips and shaft journals. Fill assembled PTO with oz 0 grease. Lubricate splines with 0 Anti-Seize

35 PTO Assembly #00 Includes items # - # Items # - # shown for reference ITEM PART NO. DESCRIPTION QTY 0 Loctite # Red AR 00 Retaining Ring," 0 Grease, Black Lithium oz 0 Grease Seal, x -/ x /" 00 Ball Brg, Dbl Row, 0 x 0 x. 0 Loctite Anti-Seize AR 000 Retaining Ring, -/" Internal 00 Retaining Ring, -/" External 0 Ball Bearing, 0 x 0 x mm Open 0 Plug, Expansion -/" 0 Seal, x 0 x mm 000 Cap Screw, Hex Hd., /- x /" 000 Cap Screw, Hex Hd., /-0 x /" 000 Lock Washer, /" Split 00 Lock Washer, M Split 00 Hex Nut, M 00 Cap Screw, Hex Hd., M x 0mm 00 Dowel Pin, mm Dia x mm 00 Grease Fitting, /" Flush Press-in 0 0 Cap Screw, Hex Hd., M x. x 0mm 0 Cap Screw, Hex Hd., M x 0mm 0 /" NPTF Pipe Plug 00 Machined PTO Cover 00 Sheave, V." Groove PTO 00 Splined Drive Shaft 00 Shaft Support Sleeve 00 Splined End Plate 00 Cap Screw, Hex Hd., M x 0mm 000 Cap Screw, Soc. Hd., M-. x mm Coupling Hub 00 CCD Flywheel 000 Starter Spacer Service Notes:. Relubricate PTO with oz grease every hrs

36 Engine Assembly #0 0

37 Engine Assembly #0 ITEM PART No. QTY. DESCRIPTION 00 Kubota V0TE- Engine 00 Engine Mount Weldment 00 Lock Washer, M Split 000 Water Separator/Fuel Filter 00 Cap Screw, Hex Hd., M-. x 0mm 000 Flat Washer, /" SAE 000 Flat Washer, /" SAE 0 Lock Washer, /" Split, GR 0 Cap Screw, Hex Hd., /- x -/" 00 Cap Screw, Hex Hd., M-. x mm 000 Cap Screw, Hex Hd., M-. x 0mm 00 Pipe Plug, /" NPT 000 Hose Clamp # 00 /"MTP to /"0deg Hose Barb 000 Adapter, /" MPT to /" FPT 0 Fitting, /" MPT to /" Hose Barb 00 Fuel Line Hose / ID x " 00 Oil Drain Valve Assembly Oil Drain Valve Assembly #00 00 Oil Drain Valve, Mx. 0 0 Oil Drain Hose, /" I.D. x " 000 Hose Clamp # 0 Hose Plug

38 Radiator Assembly #00 00 Radiator Assembly 0 Vibration Isolator 000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /- x /" 000 Lock Washer, /" Split 00 Hex Nut, /- 00 Fan Shroud Assembly 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x /" 0 Upper Radiator Hose 0 Lower Radiator Hose 0 Lower Radiator Hose 00 Hose Connection Sleeve 00 Hose Clamp, #0 0 Steel Loop Strap, -/" 0000 Cap Screw, Hex Hd., /-0 x " 000 Lock Nut, /-0 Nylon 0 Overflow Tank Assembly

39 Cooling Fan Assembly, #0 0 0 Fan Assembly 0 Fan Shaft 00 Key, /" Sq. x /" 00 Key, /" Sq. x /" 00 AR Flat Washer, /" SAE 0 AR Thrust Bearing Washer 0." Pulley Guard 0 Pulley, L x -/" 00 Set Screw, Soc. Hd., /- x /" 000 Lock Washer, # Split 00 Machine Screw, Rd. Hd., #- x /" 0 Lock Washer, /" Split 00 Jam Nut, /- 0 Fan Shaft Spacer 0 Bearing, /" -Bolt Flange 0 Retaining Ring, /" External 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /- x -/" 0 00 Hose Clamp, -/" - " 00 Vent Duct, " OD x "

40 Fan Belt Tensioning Assembly, #0 CCDXL- (Includes Items # - #) 0 0

41 Fan Belt Tensioning Assembly, #0 CCDXL- (Includes Items # - #) 0 Fan Idler Mounting Weldment 00 Top Idler Mounting Weldment 00 Tie Plate, Idler Mount 0 Idler Mounting Bracket (Upper) 000 Cap Screw, Hex Hd., /-0 x -/" 0000 Flat Washer, /" SAE 000 Lock Nut, /-0 Nylon 000 Cap Screw, Hex Hd., /-0 x -/" 00 Cable Pulley, -/" 000 Cap Screw, Hex Hd., /- x -/" 000 Flat Washer, /" SAE 000 Locknut, /-, Nylon 0 Shoulder Screw, /" x -/" (/"-) 00 Flat Washer, /" USS 00 Spacer, /" x /" x " 0 Idler Pulley, " Flat with /" Bore 000 Flat Washer, /" SAE 000 Lock Nut, /- Nylon 0 Shoulder Screw, /" x " (/"-) 0 00 Belleville Washer, /" 00 Idler Pulley, " V-Type 00 Spacer, " 00 Jam Nut, /- 000 V-Belt, L-0 0 Fan Drive Pulley 00 Cap Screw, Hex Hd., M-.0 x mm

42 Throttle Cable Assembly #00 0 Vernier Throttle Cable 0 Throttle Bracket 00 Cap Screw, Hex Hd., M-. x 0mm 0 Cap Screw, Hex Hd., M-. x 0mm 00 Lock Washer, M Split 00 Lock Washer, M Split 0 /" 'X' Washer 00 Set Collar, /" with Set Screw 0 Cable Anchor 000 Flat Washer, # USS 000 Lock Nut, M-0. Nylon Insert 0 Wire Stop Pivot Pin 000 Cotter Pin, /" x /" 00 Machine Screw, Rd. Hd., #- x /"

43 Expansion Tank Assembly #0 00 Expansion Tank & Cap 0 Expansion Tank Bracket Weldment 0000 Cap Screw, Hex Hd., /-0 x " 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Lock Nut, /-0 Nylon 00 Cap Screw, Hex Hd., M-.0 x mm 0 Fender Washer, M 0 Hose, /" I.D. x." 000 Hose Clamp # 00 Fitting, /" M. Pipe to /" Hose Barb 0 Elbow, /" MPT - /" FPT 0 Deg. Swivel

44 Left Belt Guard Assembly #0 00 Belt Guard 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 0 PTO Cover Plate 00 Cap Screw, Flat Hd., /- x " 00 Wrench, /" Combination 000 Thumb Screw, /- x /" 0 Guard Mounting Tab, /- 000 Cap Screw, Hex Hd., /- x /" 000 Lock Washer, /" Split 000 Flat Washer, /" SAE

45 Right Belt Guard Assembly #0 0 Guard Mounting Tab, /- 000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /- x /" 0 Belt Guard Assembly - Right Side 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 0 Fan Cover Weldment 0 Fan Cover Gasket 00 Hex Nut, /- 000 Eyebolt, /- x " 000 Lock Nut, /- Nylon

46 " Blade Guard Assembly #0 0 0 " Blade Guard Only 0 Hinge 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 000 Clevis Pin, /" x -/" 00 Hairpin Cotter 0 Water Manifold 0000 Fitting, /" M. Pipe to /" M. Garden 0000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /-0 x -/" 000 Fitting, /" M. Pipe to /" Hose Barb 0 Hose, /" x /" x " 000 Clamp, /" 000 Rivet, /" Dia Cap Screw, Hex Hd., /-0 x " 000 Fender Washer, /" x -/" 000 Lock Nut, /-0 Nylon 0 Splash Flap (CCD) 0 0 SPLASH FLAP RETAINING STRIP 000 Rivet, /" 00 Label, Wedge Locking Washer

47 0" Blade Guard Assembly # " Blade Guard Only 0 Hinge 000 Flat Washer, /" SAE 0000 Lock Washer, /" Split 0000 Cap Screw, Hex Hd., /- x " 000 Clevis Pin, /" x -/" 00 Hairpin Cotter 0 Water Manifold 0000 Fitting, /" M. Pipe to /" M. Garden 0000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /-0 x -/" 000 Fitting, /" M. Pipe to /" Hose Barb 0 Hose, /" x /" x " 000 Clamp, /" 000 Rivet, /" Dia Cap Screw, Hex Hd., /-0 x " 000 Fender Washer, /" x -/" 000 Lock Nut, /-0 Nylon 0 Splash Flap (CCD) 0 0 SPLASH FLAP RETAINING STRIP 000 Rivet, /" 00 Label, Wedge Locking Washer

48 " Blade Guard Assembly #0 0 0 " Blade Guard Only 0 Hinge 0000 Lock Washer, /" Split 000 Flat Washer, /" SAE 0000 Cap Screw, Hex Hd., /- x " 000 Clevis Pin, /" x -/" 00 Hairpin Cotter 0 Water Manifold 0000 Fitting, /" M. Pipe to /" M. Garden 0000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /-0 x -/" 000 Fitting, /" M. Pipe to /" Hose Barb 0 Hose, /" x /" x " 000 Clamp, /" 000 Rivet, /" Dia Cap Screw, Hex Hd., /-0 x " 000 Fender Washer, /" x -/" 000 Lock Nut, /-0 Nylon 0 Splash Flap (CCD) 0 0 Splash Flap Retaining Strip (Long) 000 Rivet, /" 00 Label, Wedge Locking Washer

49 0" Blade Guard Assembly # " Blade Guard Only 0 Hinge 0000 Lock Washer, /" Split 000 Flat Washer, /" SAE 0000 Cap Screw, Hex Hd., /- x " 000 Clevis Pin, /" x -/" 00 Hairpin Cotter 0 Water Manifold 0000 Fitting, /" M. Pipe to /" M. Garden 0000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /-0 x -/" 000 Fitting, /" M. Pipe to /" Hose Barb 0 Hose, /" x /" x " 000 Clamp, /" 000 Rivet, /" Dia. 000 Fender Washer, /" x -/" 000 Lock Nut, /-0 Nylon 0 Splash Flap (CCD) 0 Splash Flap Retaining Strip (Long) Rivet, /" 0000 Cap Screw, Hex Hd., /-0 x " 0 Blade Guard Support 0 Blade Guard Support Spacer 0 Machine Screw, IHWH #- x /" 00 Label, Wedge Locking Washer

50 " Blade Guard Assembly # " Blade Guard Only 0 Hinge 0000 Lock Washer, /" Split 000 Flat Washer, /" SAE 0000 Cap Screw, Hex Hd., /- x " 000 Clevis Pin, /" x -/" 00 Hairpin Cotter 0 Water Manifold 0000 Fitting, /" M. Pipe to /" M. Garden 0000 Flat Washer, /" SAE 00 Cap Screw, Hex Hd., /-0 x -/" 000 Fitting, /" M. Pipe to /" Hose Barb 000 Clamp, /" 000 Rivet, /" Dia Cap Screw, Hex Hd., /-0 x " 000 Fender Washer, /" x -/" 000 Lock Nut, /-0 Nylon 0 Splash Flap (CCD) 0 Splash Flap Retaining Strip (Long) Rivet, /" 0 Blade Guard Support Spacer 0 Machine Screw, IHWH #- x /" 0 0" Blade Guard Support 0 Hose, /" x /" x " 00 Label, Wedge Locking Washer

51 Front Pointer Assembly #0 0 Front Pointer Frame 0 00 Front Pointer Arm Cap Screw, Hex Hd., /- x -/" Friction Washer, /" Lock Nut, /- Nylon 0000 Cap Screw, Hex Hd., /- x " 000 Hex Nut, /- 0 Caster, " Front Pointer Rod Pointer Cap 000 Cap Screw, Hex Hd., /- x -/" 0 Tap Screw, Hex Hd., /- x -/" Jam Nut, /- Cap Screw, Hex Hd., /- x -/" Flat Washer, /" SAE Spacer, " Long 00 Eye Nut, /- 0 Pointer Rope Foot 00 Pinch Clamp, Two Ear

52 Pointer Stop Assembly #0 0 Pointer Stop Adapter Plate 0 Pointer Stop 000 Fender Washer, /" x -/" 0000 Flat Washer, /" SAE 000 Lock Nut, /-0 Nylon 0 Bumper, " 00 Machine Screw, Rd. Hd., #- x -/" 000 Lock Nut, #- Nylon 00 Plug, " Square Tube 0 Spacer, /" Long 00 Cap Screw, Hex Hd., /-0 x -/"

53 Electric Water Pump Kit #00 From Water Valve To Toggle Switch Ground to Starter Mounting Bolt To Blade Guard ITEM PART NO. Default/ QTY. DESCRIPTION 0000 Water Pump, V Diaphragm 0 Port Fitting, /" Barb x 0 Degree 000 Hose Clamp # 0000 Flat Washer, /" SAE 000 Lock Washer, /" Split 000 Cap Screw, Hex Hd., /-0 x -/" 000 Lock Nut, /-0 Nylon 00 Hose Assembly, Foot 00 Fuse Panel, Circuit 00 in Wire, Red AWG 000 Toggle Switch On/Off 000 Switch Boot 00 Fuse, Amp Red ATO/ATC 000 QD Terminal, /" Female (- AWG) Blue 00 QD Terminal, /" Male (- AWG) Blue 000 in AWG Black MTW 00 Terminal, /" Ring (- AWG) Blue

54 Spotlight Kit #0 ITEM PART No. QTY DESCRIPTION 00 Spot Light, Volt 00 - Gage Butt Connector 00 0" AWG Red MTW 0 Light Bar 0 Light Bar Mount Bracket 0000 Flat Washer, /" SAE 000 Lock Nut, /-0 Nylon 000 Lock Washer, /" Split Gage Push On, Female 00 - Gage Push On, Male 00 Fuse, Amp Red ATO/ATC 000 Switch Boot 000 Toggle Switch On/Off 0000 Cap Screw, Hex Hd., /-0 x " 00 Hand Lock Knob, /- x "

55 Decal Group RPM Decal #0 Core Cut Decal #

56 Decal Set #0

57

58

59 Wiring Diagram 000 Battery Cable, Positive (Red) 000 Ground Cable, Negative (Black) 000 Solenoid Cable, Positive (Red) 00 Battery Cable, Negative (Black) 00 Battery, Volt, Group Size Electro/Hydraulic Pump Unit (Includes # & #) 0 Solenoid Switch VDC 0 Mounting Strap 00 Pusbutton Switch, Raise 00 Pusbutton Switch, Lower 0 Tachometer / Hour meter (VDO) Calibrated 00 Fuse Panel, Circuit 0 Emergency Stop Button 00 Relay 00 Fuse, Amp 00 In-Line Fuse Holder 000 Ignition Switch, CCD 0000 (Ignition Key Only) 00 Wire Harness, Lamp Timer 000 Cluster Gage, Warning Light

60 EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one () year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer s warranty. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED. Prospect Street, Elyria, Ohio 0 (0) - (00) - Fax (0) - Printed in U.S.A. #