Operating Instructions and Parts Manual 5-ft. Radial Arm Drill Press Models J-1600R, J-1600R-4
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1 Operating Instructions and Parts Manual 5-ft. Radial Arm Drill Press Models J-1600R, J-1600R-4 JET 427 New Sanford Road LaVergne, Tennessee Part No. M Ph.: Revision H 01/ Copyright 2014 JET 1
2 13.0 Replacement Parts J-1600R Radial Arm Drill Replacement parts are listed on the following pages. To order parts or reach our service department, call Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Riser Mechanism: Exploded View 28
3 Riser Mechanism: Parts List Index No. Part No. Description Size Qty 1... J G... Column Cover G... Nut Cover Seat TS Socket Head Cap Screw... M6x16L J G... Bearing Cover BB Bearing Worm Shaft BB Bearing Oil Seal... TC40x65x Adapting Sheet Adaptor TS Socket Head Cap Screw... M6x16L J G... Compressing Cover Bearing Elevating Shaft Worm Gear TS Socket Head Cap Screw... M8x40L Bearing Collar Bearing J Motor (for arm elevation)... 2HP, 230/460V, 60Hz Key... 8mmx35L TS Socket Head Cap Screw... M6x40L TS Flat Washer... M TS Spring Washer... M TS Nut... M Oil Seal... TC60x82x TS Set Screw... M6x8L TS Pan Head Machine Screw... M6x10L
4 Column and Base: Exploded View 30
5 Column and Base: Parts List Index No. Part No. Description Size Qty 1... J G... Base Cover J G... Cover Pan Head Machine Screw... 3/16 x3/8 L Filter Screen Bolt... 3/16 x3/8 L J1600R-307G... Cover TS Pan Head Machine Screw... M6x12L Bolt... M20x110L J G... Internal Column Needle Roller (includes #11,12,13) Steel Band Needle Steel Band Wedge External Column Locking Cover BB Bearing Collar BB Bearing Fixed Bearing Cover TS Socket Head Cap Screw... M10x60L BB Bearing J1600R Spindle Sleeve Bolt... 1/2-12Nx3L Nut... 5/8-11UNC Elevating Shaft Fixing Shaft HVBS Retainer... S HVBS Retainer... S Slip Block Roller Fixing Shaft M Retainer... S Slip Bracket Roller Slip Bar Washer J G... Arm TS Pan Head Machine Screw... M6x10L G... Cover AG... Cover (notched) Gasket... U J1600R Dust Seal... 5mm J1600R Dust Seal... 5mm Gasket... U G... Cover TS Bolt... M6x10L Key TS Socket Head Cap Screw... M8x35L Handle Arm Rack Socket Head Cap Screw... M6x40L Glass Plate Bolt... 3/16 x3/8 L /6... Brass Sleeve (includes #59 Lead Screw) Safety Nut G... Safety Device Cover J1600R Socket Head Cap Screw... M12x95L /6... Lead Screw (includes #55 Brass Sleeve)
6 Index No. Part No. Description Size Qty J1600R Setting Nut J1600R Setting Nut J1600R Nut J1600R Bolt J1600R Electric Wire Cover F Pan Head Machine Screw... M6x12L One Shot Lube Unit (not shown)
7 Coolant System: Exploded View Coolant System: Parts List Index No. Part No. Description Size Qty A... Coolant Pump L 220/440V 3PH TS Flat Washer... M TS Socket Head Cap Screw... M6 x 16L M Degree Elbow... PT3/8 x PS3/8 x M Hose... PT3/8 x 192 L Male Connector... PT3/8 x PS3/ Degree Elbow... 3/8 x M Tube... 3/8 x 22 L Tube Sleeve Knurled Screw... M10 x 25L Brass Valve... 3/ Coolant Hose... 3/8 x 450L M Tube Holder... UC Phillips Pan Head Machine Screw... 3/16 x 3/8 L
8 Gearbox Assembly (Upper Section): Exploded View 34
9 Gearbox Assembly (Upper Section): Parts List Index No. Part No. Description Size Qty Retainer... R Spacer Retainer... S BB-6208ZZ... Bearing ZZ Retainer... S Retainer... S Gear Spacer Spindle SA... Spindle Assembly (includes #7 and 9) Key... 5mmx18L Gear BB-6010ZZ... Bearing Z BB-6010ZZ... Bearing Z Retainer... R Gear Washer BB-6209ZZ... Bearing ZZ Oil Seal... TC44x62x Seal Housing Retainer... R HBS916W Retainer... R Spacer BB-6205ZZ... Bearing ZZ Retainer... S Gear Gear th Transmission Shaft Key... 7mmx58L Key... 7mmx26L Gear Retainer... S BB-6205ZZ... Bearing ZZ Retainer... R a Spacer Bearing Retainer... S Gear Retainer... S rd Transmission Shaft Gear Key... 7mx40L A... Gear Assembly (includes #35, 37-45) Gear Gear Retainer... S Retainer... S Gear BB-6304ZZ... Bearing AB1012W-F13... Retainer... S Gear Retainer... R BB-6004Z... Bearing Z BB-6004Z... Bearing Z nd Transmission Shaft Retainer... R BB-6206ZZ... Bearing ZZ Clutch Key... 7mmx110L BB-6005ZZ... Bearing ZZ
10 Index No. Part No. Description Size Qty Clutch Upper Gear EVS-T Retainer... R BB-6005ZZ... Bearing ZZ Collar Clutch Pipe... OD Collar BB-6005ZZ... Bearing ZZ EVS-T Retainer... R BB-6005ZZ... Bearing ZZ Clutch Upper Gear Collar BB-6204ZZ... Bearing ZZ EVS-T Retainer... R J Motor (for spindle) HP, 230/460V Bolt... 1/2x1-1/4L Key... 8mmx50L Motor Gear TS Set Screw... M6x8L Oil Cup... PT1/8 x3/ J G... Cover Bolt... M6x14L Pin M Plug... PT1/ Socket Head Cap Screw... M12x75L J G... Upper Cover of Gear Box Retainer... S Gear J G... Middle Cover of Gear Box Retainer... S Gear Bearing Shaft GHD20PF Key... 5mmx16L GHD20PF Key... 5mmx16L HBS916W Retainer... R Bearing HBS916W Retainer... R a Spacer Ring Gear Retainer... S Swing Seat, 2 Step Speed Change Retainer... S Rack Shaft Swing Seat, 3 Step Speed Change Shaft Swing Seat for Clutch Shaft Gear Spring Pin... 5mmx35L Clutch Shaft Rack, 2-Step Speed Change Rack, 3-Step Speed Change
11 Gearbox Assembly (Lower Section): Exploded View 37
12 Gearbox Assembly (Lower Section): Parts List Index No. Part No. Description Size Qty 1... J G... Gear Box Housing Roller Bearing... TAF Roller Housing BB-6002ZZ... Bearing ZZ Retainer... S Eject Bar Frame for Eject Bar TS Socket Head Cap Screw... M8x25L a Nameplate Plastic Ball... 3/ G... Frame for Cross Switch Pan Head Machine Screw... 3/16 x3/8 L Cover Rack Cover TS Socket Head Cap Screw... M5x10L Retainer... S BB-6006ZZ... Bearing ZZ Gear Shaft Key... 6mmx45L Oil Seal... TC40x55x BB-6007ZZ... Bearing ZZ Worm Gear Setting Ring for Dial Key TS Socket Head Cap Screw... M8x25L Urethane Band... 7mmx430L Ring JHM Socket Head Cap Screw... M6x14L Nut... M Auto Feed Bolt Bolt Swing Frame Dial Set Nut TS Socket Head Cap Screw... M8x10L Set Nut Handle Lever Assembly Feed Lever Housing TS Set Screw... M6x16L Spring Pin... 5mmx50L Feed Lever Plastic Ball... 1/2" Handwheel Shaft Key... 5x5x18L mm Key... 5x5x18L mm Bearing Case TS Socket Head Cap Screw... M6x20L BB-6005ZZ... Bearing ZZ J Handwheel Setting Nut Case for Push Button Switch TS Pan Head Machine Screw... M4x10L Swing Block Swing Key Shaft for Swing Lever Key... 5mmx50L Swing Lever Seat TS Socket Head Cap Screw... M6x16L
13 Index No. Part No. Description Size Qty Swing Lever Swing Lever Frame Bolt... M6x50L SB-3/8... Steel Ball... 3/ Spring TS Set Screw... M10x10L Retainer... S Gear Spacer Retainer... R BB-6006ZZ... Bearing ZZ Retainer... R Retainer... R BB-6006ZZ... Bearing ZZ Retainer... R Clutch Key... 5mmx14L Clutch Clutch Collar Key... 5mmx12L Buffer Sleeve SB-5/16... Steel Ball... 5/ Spring Setting Nut Setting Nut Worm Washer Washer O-Ring... P BB Bearing G... Bearing Case TS Socket Head Cap Screw... M6x20L BB-6004ZZ... Bearing ZZ Retainer... R Retainer... R BB-6004ZZ... Bearing ZZ Retainer... R Oil Seal... TC25x45x Shaft Key... 5mmx38L Key... 5mmx40L Key... 5mmx18L J Manual Feed Handwheel Washer Bolt... M6x35L Dust Proof Cover TS Socket Head Cap Screw... M5x16L Chain... 3/8x Special Bolt Quill Grease Nipple... PT1/ A... Ejection Rammer (s/n and higher) TS Socket Head Cap Screw... M8x45L Cover TS Socket Head Cap Screw... TS Setting Nut TS Set Screw... M8x10L Collar Needle Bearing... NN3007P Bearing Setting Nut Spring
14 Index No. Part No. Description Size Qty Collar Eject Collar A... Eject Collar (s/n and higher) Spring Needle Bearing... NN3012KP BB Thrust Bearing A... Spindle (re: sa) SA... Spindle Assembly (includes #7,9,108,120,124) Spring Guide Pin TS Socket Head Cap Screw... M6x16L Oil Seal... TC22x40x Hi/Low Setting Seat SB-5/16... Steel Ball... 5/ Spring Bolt... M8x10L Spring Pin... 5mmx60L TS Set Screw... M6x16L Three Step Speed Change Lever Ball... 3/ Oil Sight Glass Cover for Oil Sight Glass TS Socket Head Cap Screw... M5x12L Shaft Key... 6mmx36L Swing Gear Swing Gear G... Cover TS Socket Head Cap Screw... M5x10L Gear Spring Pin... 5mmx25L Swing Gear TS Set Screw... M6x10L Pipe Swing Gear TS Set Screw... M6x10L Shaft Swing Gear TS Set Screw... M6x10L G... Cover TS Socket Head Cap Screw... M5x10L AB1012W-F13... Retainer... S Swing Gear Gear Pipe Key... 5mmx10L BB-6006ZZ... Bearing ZZ Retainer... R Retainer... R BB-6006ZZ... Bearing ZZ Retainer... R Bearing Case TS Socket Head Cap Screw... M5x35L Key... 6mmx15L Shaft Cover SB-5/16... Steel Ball... 5/ Spring Set Screw... M8x10L TS Set Screw... M6x16L Step Speed Change Wheel Step Speed Change Lever Cover TS Socket Head Cap Screw... M6x10L
15 Index No. Part No. Description Size Qty Change Lever TS Socket Head Cap Screw... M5x12L J1600R Cover Pan Head Machine Screw... 3/16 x3/8 L Swing Key Spring Pin... 5mmx20L J1600R Bearing... TAF J1600R Fixed Flange J1600R Cover Set Screw... 7/16 x3/8 L Spring SB-3/8... Steel Ball... 3/ Retaining Ring... S Collar Felt Wick Name Plate Cross Switch
16 Rear of Head: Exploded View 42
17 Rear of Head: Parts List Index No. Part No. Description Size Qty G... Oil Feed Pump... AM Male Fitting... PT1/4 x1/4 H G... Oil Pump Seat TS Socket Head Cap Screw... M6x40L Nylon Pipe... 1/4 x100l Male Stud Elbow Fitting... PT1/8 x1/4 Hx Straight Joint J G... Cam Shaft Sleeve Eccentric Shaft Key... 7mmx150L TS Socket Head Cap Screw... M5x10L Bearing... RNA J G... Left Bearing Bracket Bolt... M10x16L J G... Aluminum Plate Bolt... 3/16 x1/2 L J1600R Socket Head Cap Screw... M10x85L Adjustable Collar TS Set Screw... M6x8L Sleeve Bearing Eccentric Shaft TS Socket Head Cap Screw... M8x45L Eccentric Bushing Adjustable Collar Eccentric Bushing BB-6005ZZ... Bearing ZZ Eccentric Shaft J G... Right Bearing Bracket J1600R-630G... Aluminum Plate J G... Chain Frame TS Socket Head Cap Screw... M10x25L G... Shaft Retaining Collar Bearing... TA223016Z Retaining Collar Retainer... S Nut... 1/2" TS Washer... 1/2" J Leading Bar J G... Cast Iron Block Special Bolt Chain... 3/8 x Oil Seal Bushing... TC19x32x G... Block TS Socket Head Cap Screw... M8x16L Pipe (includes #53 Support) BB-6006ZZ... Bearing ZZ Bearing Case TS Socket Head Cap Screw... M6x30L BB-6004Z... Bearing Z Retainer... R Gear G... Support (includes #46 Pipe) TS Socket Head Cap Screw... M6x16L Special Key TS Socket Head Cap Screw... M6x30L Retainer... R BB-6004Z... Bearing Z Gear
18 Index No. Part No. Description Size Qty AB1012W-F13... Retainer... S J1600R Plug TS Socket Head Cap Screw... M6x20L AB1012W-F13... Retainer... S G... Oil Tank TS Bolt... M8x100L
19 Feed Change Mechanism: Exploded View Feed Change Mechanism: Parts List Index No. Part No. Description Size Qty 1... J G... Feed Gear Frame Gear Shaft BB-6002ZZ... Bearing ZZ Pipe Gear Key... 5mmx12L BB-6008ZZ... Bearing ZZ BB-6008ZZ... Bearing ZZ Retainer... R Oil Seal... TC15x27x J1600R Bearing... NA Feed Speed Change Wheel TS Set Screw... M6x16L Dial Seat Cover Swing Lever Change Wheel Retainer... R BB-6003ZZ... Bearing ZZ Large Gear Small Gear Middle Gear BB-6004ZZ... Bearing ZZ Retainer... R Gear Shaft J1600R Key... 5mmx70L
20 Index No. Part No. Description Size Qty J1600R Bearing... TLA1412Z Gear Collar Shaft HVBS Key... 5x5x30L Key... 5x5x12L AB1012W-F13... Retainer... S BB-6004ZZ... Bearing ZZ Retainer... R Gear J1600R Retainer... S Retainer... S Gear Retainer... R BB-6003ZZ... Bearing ZZ Gear Collar Gear J1600R Gear Hexagon Shaft GHB1340A-G87... Key... 5x5x14L BB-6002ZZ... Bearing ZZ AB1012W-E22... Retainer... R AB1012W-E22... Retainer... R BB-6002ZZ... Bearing ZZ Gear Gear Shaft GHB1340A-G87... Key... 5x5x14L BB-6002ZZ... Bearing ZZ AB1012W-E22... Retainer... R Shaft J1600R Key... 5mmx65L J1600R Gear Shift Lever SB-5/16... Steel Ball... 5/ J1600R Spring TS Set Screw... M10x10L Swing Seat J1600R Shaft Swing Rack TS Bolt... M6x10L Spring Pin... 5mmx45L
21 Hydraulic Clamping Mechanism: Exploded View 47
22 Hydraulic Clamping Mechanism: Parts List Index No. Part No. Description Size Qty Leading Bar Key... 7mmx30L Limit Rubber BB-6205ZZ... Bearing ZZ Gear BB-6204ZZ... Bearing ZZ J G... Cylinder Rest TS Socket Head Cap Screw... M8x35L Male Connector... PT3/8 xps3/ J G... Cylinder Joint O-Ring... G Oil Seal... UHS Oil Seal... UHS Rod Nut... M Piston O-Ring Oil Seal... UHS45A Oil Seal... UHS45A G... Arm Clamping Cylinder O-Ring... G J G... Cylinder Cover Retainer... S Pin G... Cylinder Rest TS Bolt... M8x30L A Retainer... S Elbow... PS3/8 xpt1/4 x G... Joint O-Ring... G G... Arm Clamping Cylinder Nut... M Piston Oil Seal... UHS45A O-Ring... P Oil Seal... UHS45A O-Ring... G Elbow... PS3/8 xpt1/4 x J G... Cylinder Joint Oil Seal... UHS Oil Seal... UHS Rod TS Bolt... M8x10L J1600R-841G... Rocker Arm Taper Pin... #4x64L Pin AB1012W-A52... Retainer... S Washer Clamping Bolt TS Set Screw... M10x10L J1600R-847G... Swing Key J1600R-848G... Pin AB1012W-F13... Retainer... S AB1012W-F13... Retainer... S TS Set Screw... M8x8L J1600R Roller J1600R Pin J1600R Stopper J1600R Key... 12mmx8x90L J1600R Revolving Spindle
23 Index No. Part No. Description Size Qty J1600R-857G... Cam TS Set Screw... M8x12L Taper Pin... #4x64L J1600R Retainer... R BB-6308ZZ... Bearing ZZ J1600R Retainer... R Retainer... S Limit Switch Rest TS Socket Head Cap Screw... M6x12L E Micro Switch... WL-D TS Bolt... M5x35L Retainer... S J1600R Cam TS Set Screw... M8x12L Taper Pin... #4x64L J1600R Retainer... R BB-6308ZZ... Bearing ZZ J1600R Retainer... R J1600R-875G... Cover TS Pan Head Machine Screw... M4x10L TS Socket Head Cap Screw... M5x16L G... Plug J G... Cylinder Rest TS Socket Head Cap Screw... M10x40L Rod Packing... UHS Packing... UHS J G... Cylinder Joint Elbow... PS3/8 xpt1/4 x O-Ring... G Piston Oil Seal... UHS45A Oil Seal... UHS45A TS Nut... M G... Arm Clamping Cylinder O-Ring... G J G... Cylinder Cover Elbow... PS3/8 xpt1/4 x Bolt... M5x35L E Micro Switch... WL-D Washer J1600R Screw Nut J1600R Screw Nut Bolt J1600R Washer... d25xd44x4t J1600R Lock Nut TS Socket Head Cap Screw... M6x20L TS Pan Head Screw... M5x35L E Micro Switch... WL-D TS Socket Head Cap Screw... M6x12L J1600R Mounting Bracket BB-6004ZZ... Bearing ZZ J G... Block TS Socket Head Cap Screw... M8x40L
24 Hydraulic System: Exploded View 50
25 Hydraulic System: Parts List Index No. Part No. Description Size Qty Bolt Solenoid Valve... DSG-3C Bolt Pilot Check Valve Assembly Fitting Solenoid Valve Oil Tank Frame Manifold Elbow Bolt Hydraulic Hose (Manifold to Manifold) Bolt Hydraulic Hose (Cylinder Arm to Manifold) Fitting Hydraulic Hose (Cylinder Column to Manifold) T-Fitting Hydraulic Hose (Cylinder Head to Manifold) Hydraulic Motor Key Hex Nut Plain Washer Spring Washer Hydraulic Hose (Gear Pump to Manifold) Elbow Gear Pump Plain Washer Bolt Elbow Fitting Nipple Oil Tight Rubber Ring Bolt Bolt Plain Washer Plastic Plug, Oil Fitting Nut Bolt Oil Tank Cover Oil Filter Gasket Oil Sight Glass Bolt socket Head Cap Screw Oil Tank Elbow Oil Pressure Gauge Stop Valve Bolt Bolt Manifold Relief Valve Bolt
26 427 New Sanford Road LaVergne, Tennessee Phone:
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Lower Cabinet and Sanding Motor
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SECTION 9: PARTS 97 364 102 101 33 34 32 29 31 30 366 96 83 372 367 368 365 100 99 98 370 369 95 28 374 377 373 376 375 77 68 94 95 87V2 93 Base/Stand 1 2 62 61 78 26 27 15 16 17 79 25 76 88V2 9 21 18
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