132,5 572,5 (distance between the centres of the wheels) 50 max. DESCRIPTION REV. Trolley 2 1 DRG Bottom Block
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1 5 65,5 57,5 (distance between the centres of the wheels) Ø5 5 max ITEM QTY PART NUMBER DESCRIPTION REV. DRG 5 Trolley DRG 5 Bottom Block TNC TWAL TE Air Title of project Material Weight TE Ultra Low Headroom 8/9/ 6kg Designed by T. Mikolajewski Approved by B. Aitken :5 General Assembly DRG 5
2 Body TNCTWLPE..9
3 Body TNCTWLPE K7 FRONT PLATE 7 68 BEARING 67ZZ 7 6K ROTOR 7 RETAINING RING S 7 5 RETAINING RING S BRAKE WHEEL KEY 76 7 VANE K5 CYLINDER 78 6K REAR PLATE 79 8 CYLINDER KNOCK 8 67K8 CASE 8 67N MOTOR COVER 8 6 ORING S5 8 6 ORING S 8 6W BRAKE VALVE 85 7 ORING S BRAKE VALVE SPRING 87 6W8 BRAKE SHIFTER (M) 88 6 BEARING P BRAKE DISC 9 87 SHIFTER SPRING 9 6W7 SHIFTER SPRING SEAT 9 6W9 BRAKE SHIFTER(S) 9 6Q7 BRAKE PISTON 9 77 ORING P BRAKE SPRING(S) BRAKE SPRINGS (L) 97 6B7 BRAKE SPRING SEAT 98 67P BRAKE CASE 99 5 HEX SOCKET SET SCREW MX5 6Q9 HEX NUT M 785 HEX SOCKET HEAD CAP SCREW MX85 6AU EXHAUST PLATE 6Q6 EXHAUST COVER 75 SILENCER (SL) 5 76 HEX SOCKET HEAD CAP SCREW M6X 7 ORING S6 8 ORING P6 6L COUPLING 6L PINION 6L8 FIRST IDLE GEAR NEEDLE BEARING TA 6M FIRST FRAME 5 BEARING 6 6 6M FIRST IDLE GEAR SHAFT 7 6L9 FIRST INTERNAL GEAR 8 6L5 CONED DISC SPRING 9 6M SECOND IDLE GEAR 5 NEEDLE BEARING TA5 6M7 SECOND FRAME 6M5 SECOND IDLE GEART SHAFT 6M6 SECOND INTERNAL GEAR 6 BEARING 6 5 6K6 INTERNAL GEAR SPACER 6 6N THIRD IDLE GEAR 7 5 NEEDLE BEARING TA5 8 6N7 THIRD FRAME 9 6 BEARING 6ZZ RETAINING RING H 6N5 THIRD IDLE GEAR SHAFT 6N6 THIRD INTERNAL GEAR 6N8 GEAR CASE 68 SPRING PIN 8X 6 6 RIVET NO X. 7 6N GEAR COVER 8 7 BEARING ORING AS HEX SOCKET HEAD CAP SCREW MX5 6 7 NAME PLATE TON 5 6R LOAD SHEAVE 6 6R CHAIN GUIDE 7 55 BEARING 65DDU 8 6 ORING S5 9 6U8 CHAIN GUIDE COVER 5 55 BEARING 65DDU 5 6L6 KNOCK PIN 5 6R CHAIN SEPARATOR 5 6U CHAIN SEPARATOR PIN 5 6C6 MIDDLE PLATE (G) 55 6C7 MIDDLE PLATE (M) HEX SOCKET HEAD CAP SCREW 5 M6X SPRING WASHER M HEX NUT M R6 LIMIT LEVER U 6 6AC LIMIT LEVER D 65 6SF HOOK CP 65A 6S HOOK 65B 89P HOOK SAFETY CLAW 65C 86 HOOK SPRING 65D 78 HEX SOCKET HEAD CAP SCREW MX8 65E 5 UNUT M 66 6AH HOOK END PIECE 67 6AG HANGER PIN 68 6R5 WASHER UNUT M6 7 6 SPRING WASHER M6
4 Body TNCTWLPE HEX SOCKET HEAD CAP SCREW MX6 7 6X CHAIN SET PLATE SHAFT 7 6X5 CHAIN SET PLATE SHAFT SPLIT PIN 5X HEX SOCKET HEAD CAP SCREW MX 76 5 UNUT M 77 7 PLAIN WASHER M 78 6X6 CHAIN SET SPINDLE 79 6X7 CHAIN END CONNECTOR 8 6X8 CHAIN END PIN 8 7 SPLIT PIN X 8 AHC6/8 CHAIN 6 x 5 mm HOL 9 6U FREE CHAIN WHEEL 9 6AJ FREE WHEEL PIN 9 6Y6 UNDER HOOK METAL 9 6X9 HOOK THRUST RING 9 NEEDLE BEARING TAZ 95 SEAL OS5 96 THRUST BEARING HEX SOCKET HEAD CAP SCREW M6X75 98 SPRING WASHER M HEX NUT M6 5 DOMED CAP NUT M 6AW SCREW GUIDE 765 HEX SOCKET HEAD CAP SCREW M6X5 (SUS) 56 UNUT M6 75 SILENCER (C) 75 SILENCER (F) 67AL CHAMBER CAP 76 HEX SOCKET HEAD CAP SCREW M6X 6 ORING S5 5 ORING S85 5 ORING S AM VALVE BOX 6 67AN LIMIT SPOOL 7 67AP LIMIT SPOOL BUSHING 8 67AQ BOX COVER 9 67AR LIMIT RETAINER 67AS ADJUST COVER 67Z5 SPRING SEAT 876 SPRING X6X 67 LIMIT GASKET 75 HEX SOCKET HEAD CAP SCREW M5X 5 75 HEX SOCKET HEAD CAP SCREW M5X HEX SOCKET SET SCREW M6X5 7 6 HEX NUT M6 8 ORING S PARALLEL PIN X (H7) RETAINING RING H
5 BuiltIn Mains Emergency Stop Valve Pendant Body TNCTWLPE.5.
6 BuiltIn Mains Emergency Stop Valve Pendant Body TNCTWLPE.5. A 65J9 METAL BUSH B DU BUSH C ORING P 5 ORING S 75 HEX SOCKET HEAD CAP CREW M5X 67A5 VALVE BODY 5 55 ORING P5 6 6A6 VALVE BUSH 7 6A7 THROTTLE VALVE 9 6J8 VALVE SHAFT LEVER 697 VALVE BODY PACKING 785 HEX SOCKET HEAD CAP SCREW M8X5 87 THROTTLE VALVE SPRING (S) 6G SPRING GUIDE (S) 7 CIRCLIP WR (SW) 5 6R8 SPRING THRUST PLATE 6 6F8 PISTON 7 58 ORING P9 8 6B VALVE CAP 9 ORING S 56 ORING P8 76 HEX SOCKET HEAD CAP SCREW M6X 8 6C8 CAP COVER 6 ORING S 87 THROTTLE VALVE SPRING (L) 5 6B5 SPRING SEAT 6 6B6 CAP COVER DICE READ 8 6 HEX NUT M HEX SOCKET HEAD CAP SCREW M5X5 8 6G5 ELEMENT HOLDER 6 ELEMENT 69 PACKING 5 75 HEX SOCKET HEAD CAP SCREW M5X 6 78 ORING AS SPRING PIN 6X GM PLUG PT/ 65T7 LIMIT VALVE SHAFT 7 PLAIN WASHER M RETAINING RING S 8 HEX NUT M8 65V LIMIT VALVE SHAFT WASHER 5 65G8 VALVE SHAFT THRUST PLATE 6 67BA MAIN CUT BUSHING 7 67BB MAIN CUT VALVE 8 67BC MAIN CUT CAP 9 67BD MAIN CUT HOLDER MAIN CUT SEAT 5 67BFB INLET BUSHING CP HEX SOCKET HEAD CAP SCREW M8X8 5 5 RETAINING RING H5 5 7 ORING AS ORING S 56 6 ORING S 57 ORING S 58 67AX MAIN CUT BODY HEX SOCKET HEAD CAP SCREW M8X JOINT PL6 6 6SF CONTROL LEVER CP
7 5 A 8 8 F 9 Ø5 F 5 max. 79 A C C B D 7 7 B B 9 E E D B Title of project Material Weight TE Ultra Low Headroom /9/ 5kg Designed by T. Mikolajewski Approved by B. Aitken :5 Trolley DRG 5 sheet /
8 D D (:,5) A A (:,5) C C (:,5) F F (:,5) Title of project Material Weight TE Ultra Low Headroom 9 5kg Designed by T. Mikolajewski Approved by B. Aitken :5 Trolley DRG 5 sheet /
9 ITEM QTY PART NUMBER DESCRIPTION REV. Buffer Air Motor GLOBE VS6C Limit Switch 8 DIN 5 A Washer 5 DIN 5 A Washer 6 DIN 5 A 7 Washer 7 DIN 5 A 5 Washer 8 DIN 5 A 6. Washer 9 DIN 7 8x. Retaining rings for shaft DIN 7 5x.5 Retaining rings for shaft DIN 7 55 x Spring Retaining Ring DIN 7 x Spring Retaining Ring DIN 7 6 x Spring Retaining Ring DIN 68 HK55 55 x 6 x 5 DIN 65 SKF SKF 67Z 6 DIN 65 SKF SKF 6Z Needle Roller Bearing Drawn Cup Deep groove ball bearings single row with two Z shields SKF Deep groove ball bearings single row with two Z shields SKF 7 DIN 6885 A 8 x 7 x 5 Parallel Key 8 DIN 6885 A 8 x 7 x 5 Parallel Key 9 DIN 6885 A 8 x 7 x 7 Parallel Key DIN 7 AM8 x Lubricating Nipple, coned Type A coned short DIN 9,5 Washer DIN 9 M x Cylinder Head Cap Screw DIN 9 M6 x 55 Cylinder Head Cap Screw DIN 9 M x 6 Cylinder Head Cap Screw 5 DIN 9 M x 5 Cylinder Head Cap Screw 6 DIN 9 M x 6 Cylinder Head Cap Screw 7 DIN 9 M5 x Cylinder Head Cap Screw 8 DIN 9 M6 x Cylinder Head Cap Screw 9 DIN 9 M6 x Cylinder Head Cap Screw DIN 9 M6 x Cylinder Head Cap Screw DIN 9 M8 x 55 Cylinder Head Cap Screw 5 DIN 9 M x Hexagon Socket Set Screw DIN 9 M x Hexagon Socket Set Screw DIN 9 M x 5 Hexagon Socket Set Screw 5 DIN 9 M5 x 8 Hexagon Socket Set Screw 6 DRG 5 Pocket Idler Wheel 6x5 Chain (for Needle Roller Bearing) 7 depends on the Flange 8 depends on the Flange DRG 59 Spacer DRG 5 Spacer Washer 9 DRG 5 Gear Wheel DRG 5 Plain Wheel DRG 5 Anti Tip Roller DRG 55 Pinion Shaft (for Gearbox NORD SKSI5 :) DRG 55 Mounting Plate for Limit Switch DRG 58 Transfer Gearwheel Holder 5 DRG 58 Transfer Gearwheel ITEM QTY PART NUMBER DESCRIPTION REV. 6 DRG 58 Transfer Shaft 7 DRG 57 Limit Switch Pusher 8 DRG 579 Limit Switch Axle 9 DRG 58 Chain Guide Rail 5 DRG 58 Antifriction Collar 5 8 DRG 586 Chain Guide Spacer 5 DRG 587 Chain Guide Spacer 5 DRG 58 Link 5 DRG 588 Chain Anchor 55 DRG 589 Link 56 DRG 5 Side Plate Inside Left 57 DRG 5 Side Plate Inside Right 58 DRG 55 Side Plate Outside Left 59 DRG 58 Side Plate Outside Right 6 DRG 59 Limit Switch Striker 6 DRG 5 Pocket Wheel Bolt 6 DRG 5 Load Bar 6 DRG 56 Spacer 6 DRG 5 Link Plate Bolt 65 DRG 55 Tie Rod 66 ISO. x 8 Split Pin 67 ISO x Split Pin 68 ISO 5 x 5 Split Pin 69 ISO 6. x 56 Split Pin 7 ISO 8 6 h8 x 85 Parallel Pin 7 ISO 8 M x 5 Screw 7 8 ISO M Hex Nut 7 ISO M Hex Nut 7 ISO M6 Hex Nut 75 ISO M8 Hex Nut 76 ISO 5 M Hex Nut 77 ISO 5 M6 Hex Nut 78 8 ISO 5 M8 Hex Nut 79 8 NLsp M NordLock Washer Large Diameter Glued Pair 8 NL6sp M6 NordLock Washer Large Diameter Glued Pair 8 8 NLsp M NordLock Washer Large Diameter Glued Pair 8 6 NLsp M NordLock Washer Large Diameter Glued Pair 8 NL5sp M5 NordLock Washer Large Diameter Glued Pair 8 NL6sp M6 NordLock Washer Large Diameter Glued Pair 85 SKSI5AFHIEC8G (ratio ) R NORD Gearbox Title of project Material Weight TE Ultra Low Headroom 9 5kg Designed by Approved by T. Mikolajewski B. Aitken :5 Trolley DRG 5 sheet /
10 Title of project Material Weight TE Ultra Low Headroom 9/9/ kg Designed by T. Mikolajewski Approved by B. Aitken Flange width + 5mm (standard version) 58,5 Flange width + 75mm (special version) 58,5 :,5 DRG 5 Bottom Block sheet /
11 ITEM QTY Depends on the Flange Depends on the Flange 8 PART NUMBER DRG 5 DRG 59 DRG 5 DRG 5 DRG 5 DIN x 9 x 8 DIN 7 AM8 x coned short DIN 9 M8 x DRG 575 DRG 576 DRG 5 DIN 9 M x 5 DRG 57 DRG 58 ISO 87 x 5 A ISO 87 x A DRG 55 DRG 585 DIN 9 M8 x DRG 5 DIN 68 HK55 55 x 6 x DRG 58 DRG 5 ISO 5 M5 ISO 8 x 6 DIN 9 M x 5 DESCRIPTION REV. Load Bar (Bottom Block) Hook Holder with grease fitting hole (Bottom Block) Hook Holder (Bottom Block) Thrust Ring (Bottom Block) TE Hook (Bottom Block) Thrust Ball Bearing Lubricating Nipple, coned Type A Hexagon Socket Set Screw Spacer (Bottom Block) Spacer Washer (Bottom Block) Chain Guide (Bottom Block) Cylinder Head Cap Screw Pocket Wheel Holder I (Bottom Block) Pocket Wheel Holder II (Bottom Block) Parallel Pin Parallel Pin Pocket Wkeel Pivot (Bottom Block) Cap (Bottom Block) Cylinder Head Cap Screw Pocket Idler Wheel 6x5 Chain (for Needle Roller Bearing) Needle Roller Bearing Drawn Cup Antifriction Collar Load Bar Holder (Bottom Block) Hex Nut Split Pin Cylinder Head Cap Screw Title of project Material Weight TE Ultra Low Headroom 9/9/ kg Designed by T. Mikolajewski Approved by B. Aitken :,5 DRG 5 Bottom Block sheet /
Signature. Date. Surname. 30 max.
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