12. Mechanical Drawings & Parts Breakdown List
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- Gilbert Kelly
- 6 years ago
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1 12. Mechanical Drawings & Parts Breakdown List Note: When ordering parts, please be prepared with, 1. Machine model & serial number. 2. Item number. 3. Part number and description. 4. Year of Production. 5. Voltage & horsepower. 6. Quantity 38
2 HP e-mill HEAD TOP HOUSING 39
3 5HP E-mill HEAD TOP HOUSING ITEM# PART# FACTORY# DESCRIPTION Q TY VS11 Motor Pulley Cover VS12 Socket HD Cap Screw 3 3 5E7036 FVS63 Timing Belt 1 4 5E7081 FVS72 Key 1 5 5E7039 FVS73 Splined Gear Hub 1 6 5E7040 FVS74 Spindle Bull Gear 1 7 5E FVS100 Bull Gear Washer 1 8 5E7048 FVS75 Ball Bearing Gear Sleeve 1 9 5E7041 FVS77 Bearing 6910VV E7043 FVS78 Bull Gear Bearing Spacer E7057 FVS79 Bearing Sleeve Spacer E7042 FVS80 Snap Ring E FVS Gear Hub Spacer E7058 FVS73-1 Wave Spring Washer E7056 FVS81 Bearing Lock Nut VS102 T-Tip Pin VS84 Compression Spring VS65 Ball Bearing-6203ZZ VS69 Key VS69 Key VS67 Bull Gear Pinion Counter Shaft VS03 Socket Set Screw VS66 Bull Gear Pinion VS64-1 Wave Spring Washer VS64 Bull Gear Pinion Bearing Cap VS12 Socket HD Cap Screw E7086 FVS62 Timing Belt Pulley E FVS Spring Washer VS61 Jam Nut VS82-4 Grease Nibble E7059 FVS87 Bull Gear Shrift Pinion Shaft E VS Wave Spring Washer VS89 Hi-Low Detent Plate VS12 Socket HD Cap Screw VS Socket Set Screw VS89-1 Adjustable Plate VS90 Hi-Low Detent Plunger VS91 Spring E VS Socket Set Screw VS92 Hi-Low Pinion Block 1 40
4 5HP E-mill HEAD TOP HOUSING ITEM# PART# FACTORY# DESCRIPTION Q TY VS92-1 Socket HD Cap Screw VS88 Spring Pin VS94 Hi-Low Shift Crank B24 Bakelite Ball E7063 FVS85 Stud E7062 FVS85-1 Spring Washer E7061 FVS85-2 Hex Nut E FVS83-1 Flat HD Cap Screw E FVS83-2 Brass Locating Plate VS82-1 Oil Cup 1 41
5 HP e-mill HEAD BACK GEAR 42
6 5HP E-mill HEAD BACK GEAR ITEM# PART# FACTORY# DESCRIPTION Q TY 1 5EH FVS16-5 Chrome Face Plate VS Emergency Switch VS F/R Switch VS Variable Resistor VS17-1 Round Socket Cap Screw 4 6 5E9503 VS RPM Meter 1 7 H7025 VS17 Socket HD Cap Screw 4 8 H VS16-6 Speed Changer Housing VS Control Wire Cable 1 10 H VS1-6 Round Socket Cap Screw 2 11 H VS1-4 ACER Name Plate VS Round Socket Cap Screw VS Limit Switch w/cable VS Socket HD Cap Screw 2 15 H VS1-5 Limit Switch Bracket Plate VS Spring Washer VS Hex Nut 2 18 H VS101-1 Round Cap Wooden Screw H7088 VS101 Ventilator E8004 FVS15 Ball Bearing 6209ZZ E7013 FVS13 Top Bearing Cap VS14 Socket HD Cap Screw VS Wave Lock Washer VS Socket HD Cap Screw E VS 5 HP Spindle Motor VS Socket HD Cap Screw VS Wave Lock Washer VS Washer VS06-1 Key VS02-3 Hex HD Screw VS02-2 V-Belt Pulley Sleeve E FVS02-1 3V Belt Pulley E8010 FVS01 Belt Housing E FVS70-2 Spindle Hub Lock Nut E FVS04-1 3V Belt E FVS45-1 Stationary Driven Pulley EH FVS50-3 Brake Shoe Lock Plate E8023 FVS43 Ball Bearing 6013VV VS14 Round Socket Cap Screw VS48 Brake Shoe Pivot Sleeve 1 43
7 5HP E-mill HEAD BACK GEAR ITEM# PART# FACTORY# DESCRIPTION Q TY 41 5E8032 FVS47 Brake Shoe Assembly VS47-1 Round Cap Screw VS49 Brake Spring 2 44 H8064 VS51 Socket HD Cap Screw EH FVS50-2 Belt Housing Base E FVS70-1 Spindle Pulley Hub E8033 FVS98 Spindle Pulley Spacer E FVS71-1 Key E7038 FVS105 Timing Pulley Clutch Sleeve VS Drive Screw VS01-1 Grease Add Name Plate EH8063 FVS82 Gear Housing VS82-2 Hi-Low Range Name Plate VS Drive Screw VS12 Socket HD Cap Screw VS82-1 Quill Feed Name Plate VS Drive Screw 4 58 H VS82-3 Oil Add Name Plate 1 59 H8077 VS99 Socket Set Screw VS60 Snap Ring VS59 Brake Operating Finger VS58 Brake Finger Pivot Stud VS60-1 Snap Ring 1 64 H8074 VS53 Brake Lock Shaft 1 65 H8073 VS52 Sleeve for Brake Lock Shaft 1 66 H8077 VS99 Socket Set Screw VS54-1 Socket Set Screw VS54 Brake Handle Block VS56-1 Hex Nut VS55-1 Socket HD Cap Screw E8070 FVS56 Brake Lock Handle VS57 Bakelite Ball Handle EH Round Socket Cap Screw 4 44
8 12-3. (MILLING HEAD) HAND FEED ASSEMBLY 45
9 46
10 5HP (MILLING HEAD) HAND FEED ASS Y ITEM# PART# FACTORY# DESCRIPTION Q TY 1 5K-6208 M6 Hex Nut 1 2 5K-6207 M6x16 Socket Set Screw 1 3 5K-6206 M5x35 Socket HD Cap Screw 2 4 5K-6205 B99 Clutch Arm Cover 1 5 5K x20 Roll Pin 1 6 5K-6203 FB96 Overload Clutch Trip Lever 1 7 5K C10 Snap Ring 1 8 5K-6201 B97 Overload Clutch Washer 1 9 5K-6202 B74 Clutch Ring Pin K-6200 B75 Clutch Ring K-6198 B78 Overload Clutch Lock nut K Brass Plug K-6199 M6x6 Socket Set Screw K-6197 FB79 Safety Clutch Spring K-6195 FB81 Overload Clutch Sleeve K x20 Key K x25 Key K-6194 FB80 Overload Clutch K C16 Snap Ring K FB92+93 Overload Clutch Worm Gear and Ring K-6186 FB90+91 Quill Pinion Shaft Bushing K-6192 B88-1 Compression Spring K-6193 B89 Overload Clutch Lever Spring Plunger K-6191 FB88 Compression Spring K M6x6 Socket Set Screw K-6246 M6x16 Lock Screw K-5042 Set Screw Plunger K-5039 B186 Worm Gear K-5040 FB189 ADJ Worm Shaft K x20 Key K Bronze Tubing K-6133 Oil Cup K-6172 FB166 Quill Pinion Shaft K B168 Cap Tip- T shape K x20 Key K-6181 FB178 Clock Spring K-6180 FB177 Spring Cover K M5x12 Socket HD Cap Screw K-6182 B176 Pinion Shaft Hub Sleeve K-6183 B172 Pinion Shaft Hub Screw 1 47
11 5HP (MILLING HEAD) HAND FEED ASS Y ITEM# PART# FACTORY# DESCRIPTION Q TY 41 5K-6178 B175 Rack Feed Handle Hub K-6177 M8x6 Socket Set Screw K-6175 Compression Spring K-6176 Steel Ball K-6174 B190 Pinion Shaft Hub Handle K-6173 B191 Black Plastic Ball K-6105 FB164 Quill Stop Knob K /8x5/8x24T Socket HD Cap Screw K-6253 B154 Cap Screw K-6116B B148 Quill Lock Sleeve Tapped K B152-1 Compression Spring K-6116A FB153 Quill Lock Sleeve K-6117 FB152 Quill Lock Bolt K-6119 FB149 Lock Handle K Spring K Spring Screw K-6243 B159 Micrometer Scale K-6244 M4x8 Round HD Cap Screw K-6251 B147 Set Bar 1 48
12 12-4. (MILLING HEAD) SPINDLE ASSEMBLY 49
13 50
14 5HP (MILLING HEAD) SPINDLE ASS Y ITEM# PART# FACTORY# DESCRIPTION Q TY 1 5K-6090 C40 Snap Ring 1 2 5K-6092 Ball Bearing- 6008LLB 2 3 5K M8x6 Socket Set Screw 2 4 5K-6094 FB129 Lock Nut 1 5 5K-6093 Ball Bearing K-6096 FB137 Bearing Spacer- Small 1 7 5K-6095 FB136 Bearing Spacer- Large 1 8 5K-6097 FB134 Spindle Dirt Shield 1 9 5K-6098 FB133 Nose Piece K-6086 FB128 Quill Skirt K M5x8 Felt Washer Screw K M5 Washer K-6085 FB142 Quill K-6084 FB127 Spindle # K M5x8 Socket Set Screw K-6099 FB127-1 Keeper Key K-6100 M8x25 Socket HD Cap Screw K-8014 Drawbar K-8020 Drawbar Washer 1 51
15 12-5. (MILLING HEAD) AUTO FEED ASSEMBLY 52
16 53
17 5HP (MILLING HEAD) AUTO FEED ASS Y ITEM# PART# FACTORY# DESCRIPTION Q TY 1 5K-6157 B27 Cluster Gear Shaft Upper Bearing 1 2 5K-6153 FB28 Cluster Gear Assembly 1 3 5K-6158 C16 Snap Ring 1 4 5K-6156 FB33 Bevel Gear Bearing 1 5 5K-6159 FB34 Bevel Gear Thrust Spacer 1 6 5K-6151 FB31+35 Cluster Gear Shaft 1 7 5K-6160 M3x35 Cluster Gear Key 1 8 5K-6122 B16 Feed Engage Pin 1 9 5K-6123 M6x6 Socket Set Screw K-6121 FB17 Worm Gear Cradle K-6148 FB15 Feed Reverse Bevel Gear K-6149 FB13, 3/8 Washer K /8x1/4 Socket HD Cap Screw K x8 Key K-6143 FB36 Feed Driving Gear Shaft K x10 Key K-6144 FB40 Feed Drive Gear K-6252 BA66 Needle Bearing K-6124 M6x12 Socket HD Cap Screw K-6140 M6 Washer K Worm Gear Bushing K-6134 Feed Drive Worm Gear K x12 Key K-6139 Feed Bevel Pinion K Worm Gear Cradle Bushing K-6169 B20 Gear Shift Plunger K-6170 B21 Compression Spring K-6168 B23 Shift Crank K-6131 B24 Black Plastic Ball K x20 Spring Pin K M5x5 Socket Set Screw K-6126 B18 Worm Gear Cradle Throw-out K-6125 B19 Shift Sleeve K-6132 M5x12 Socket HD Cap Screw K-6227 B42 Bushing K x10 Spring Pin K-6225 B43 Worm K-6224 FB44 Feed Worm Shaft Bushing K-6223 B47 Feed Worm Shaft Thrust Washer K-6220 B48+49 Feed Reverse Bevel Gear 1 54
18 5HP (MILLING HEAD) AUTO FEED ASS Y ITEM# PART# FACTORY# DESCRIPTION Q TY 41 5K x20 Spring Pin K-6222 B50 Feed Reverse Clutch K-6220 B48+49 Feed Reverse Bevel Gear K x15 Key K-6209 FB57 Feed Worm Shaft K-6216 FB55 Reverse Clutch Rod K-6231 FB106 Feed Trip Bracket K-6218 B113 Handwheel Clutch K M8x6 Socket Set Screw K B115 Compression Spring K-6255 B114 Steel Ball K x20 Dowel Pin K-6219 M6x6 Socket Set Screw K-6215 B112, E5 Snap Ring K-6213 B111 Reverse Knob K-6214 B110 Feed Reverse Knob Stud K-6232 M6x25 Socket HD Cap Screw K Dowel Pin K #2 Y Pin K-6242 B120 Compression Spring K-6236 FB118 Cam Rod Sleeve Assembly K x16 Spring Pin K x12 Spring Pin K-6240 B121 Trip Plunger K-6239 FB103 Cam Rod K-6234 FB104 Trip Handle K-6131 B24 Black Plastic Ball K-6112 Trip Lever Pin K-6104 B164 Quill Stop Micro-Screw K-6118 B124 Feed Trip Plunger K-6111 B145 Feed Trip Lever K-6113 B146, M4x20 Socket Set Screw K M4 Hex Nut K-6115 C16 Snap Ring K-6108 B161 Quill Micro-Stop Nut K-6107 B162 Micrometer Nut K-6110 B183 Reverse Trip Ball Lever K-6114 B185 Reverse Trip Ball Lever Screw K-6109 B184 Feed Reverse Trip Plunger K B123 Trip Plunger Bushing 1 55
19 5HP (MILLING HEAD) AUTO FEED ASS Y ITEM# PART# FACTORY# DESCRIPTION Q TY 81 5K-6246 M6x8 Socket Set Screw K-6101 FB192 Quill Housing K M6x30 Socket HD Cap Screw K-6163 B60 Feed Shift Rod K-6228 M6x12 Mock-It Lock Screw K M6x8 Socket Set Screw K-6162 B63 Feed Gear Shift Fork K-6166 FB64 Cluster Gear Shift Crank K-6164 M5x5 Socket Set Screw K-6161 FB66 Cluster Gear Cover K-6165 M5x12 Socket HD Cap Screw K VS66-1 Feed Rate Plate K Drive Screw K-6169 B20 Gear Shift Plunger K-6170 B21 Compression Spring K-6168 B23 Shift Crank K-6171 B24 Black Plastic Ball K M5x5 Socket Set Screw K x20 Spring Pin K-6210 B125 Handwheel K B126 Handle 1 56
20 12-6. ACER-B1 ASSEMBLY DRAWING 57
21 Drawing #: ACER-B1 Item # Assembly # Assembly Description Quantity 1 ACER-B1-A01-0 Machine Base Assembly 1 2 ACER-B1-A02-0 Saddle Assembly 1 3 ACER-B1-A04-0 Table Assembly 1 4 ACER-B1-A04-1 X Axis Travel Assembly 1 5 ACER-B1-B01 Column Assembly-Balancing Block Type 1 6 ACER-B1-C01 Elevation Crank Assembly 1 7 ACER-B1-D Head Housing Assembly 1 8 ACER-B1-004 Z Axis Accordion Way Cover-Lower One 1 9 ACER-B1-002 Z Axis Accordion Way Covers Locating Plate 1 10 ACER-B1-005 Y Axis Accordion Way Cover-Back 1 11 ACER-B1-006 Y Axis Accordion Way Cover-Front 1 12 M6x1x12R Socket HD Round Top Cap Screw 4 13 M6x1x12F Socket HD flat Top Cap Screw "x12UNC Hex Nut 4 58
22 12-7. ACER-B1-002 Z AXIS ACCORDION WAY COVERS LOCATING PLATE 59
23 Drawing #: ACER-B1-002 Item # Part # Description Quantity 1 ACER-B1-003 Z Axis Accordion Way Cover Locating Bracket 1 2 ACER-B1-002 Z Axis Accordion Way Cover Locating Plate 2 3 M6x1x12R Socket HD Round Cap Screw 8 60
24 12-8. ACER-B1-A01-0 MACHINE BASE ASSEMBLY 61
25 Drawing #: ACER-B1-A01-0 Item # Part # Description Quantity 1 ACER-B1-A001 Machine Base 1 2 ACER-B1-A002 Leveling Pad 6 3 ACER-B1-A003 Leveling Screw 6 4 ACER-B1-A004 Hex Nut 6 5 ACER-B1-A03-0 Y Axis Travel Assembly 1 6 ACER-B1-A01-1 Chip Cover Assembly 1 7 ACER-B1-A05-0 Coolant Pump Assembly 1 8 ACER-B1-A054 Wire Mesh 2 9 M5x0.8x12 Round Hd Cap + Screw 4 10 ACER-B1-A027-B1 Machine Base Cover 1 11 ACER-B1-A056 Cable Cover Plate 2 12 ACER-B1-A055 Round Cover Plate 4 13 Pt0.5"-14 UNC Coolant Plug 1 14 ACER-B1-A047 Axis Positioning Block 2 15 M5x0.8x12 Socket HD Cap Screw 4 62
26 12-9. ACER-B1-A03-0 Y AXIS TRAVEL ASSEMBLY 63
27 Drawing #: ACER-B1-A03-0 Item # Part # Description Quantity 1 ACER-B1-A017 Cross Feed Bearing Bracket (3005) TAC47B Ball Screw Support Ball Bearing 2 3 M10x1.5x20 Socket Hd Cap Screw 4 4 Ф5 Roll Pin 2 5 ACER-B1-A018 Bearing Cap 3 6 M6x1x12 Socket Hd Cap Screw 9 7 ACER-B1-A016 Y Axis Ball Screw 1 8 ACER-B1-A019 Spacer 1 9 M5x5x20 Key 1 10 ACER-B1-A020 Ball Screw Pulley 1 11 M5x0.8x8 Set Screw 2 12 M20x1.5 Precision Lock Nut 2 13 ACER-B1-A022 Motor Plate 1 14 ACER-B1-A023 Servo Motor 1 15 ACER-B1-A024 Motor Pulley 1 16 M6 Spring Washer 4 17 M6x1x25 Socket Hd Cap Screw 4 18 M4.76x4.76 Key 1 19 M5x0.8x4 Set Screw 1 20 M5x0.8x6 Set Screw 1 21 M8 Flat Washer 4 22 M8x1.25x30 Socket Hd Cap Screw 4 23 ACER-B1-A025 Timing Belt (5Mx550) 1 24 ACER-B1-A021 Ball Bearing Seat ZZ Ball Bearing (20x47x14) 1 26 M6x1x20 Socket Hd Cap Screw 3 27 ACER-B1-A026 Y Axis Front Cover Assembly ZZ Ball Bearing (17x47x14) 1 29 M8x1.25x80 Socket Hd Cap Screw 4 30 M8x1.25x20 Socket Hd Cap Screw 2 31 ACER-B1-A027 Front Cover Plate 1 32 M6x1x12R Round Hd Cap + Screw 4 33 ACER-B1-A068 Chip Plate 1 34 M3x0.5x6F Socket Hd Flat Cap Screw 2 64
28 35 ACER-B1-A028 X, Y Axis Dial Holder 1 36 M3x3x25 Key 1 37 ACER-B1-A029 Dial (2012) 1 38 ACER-B1-A030 Dial Lock Nut (2016) 1 39 ACER-B1-A031 Handwheel (5/8"x3mm) 1 40 ACER-B1-A033 Handwheel Washer 1 41 ACER-B1-A032 Handle 1 42 M8x1.25x25 Socket Hd Cap Screw 1 43 ACER-B1-A016 X, Y Ball Screw Nut 1 65
29 ACER-B1-A01-1 CHIP COVER ASSEMBLY 66
30 Drawing #: ACER-B1-A01-1 Item # Part # Description Quantity 1 ACER-B1-A009 Chip Cover ACER-B1-A010 Chip Cover ACER-B1-A011 Chip Cover ACER-B1-A012 Chip Cover ACER-B1-A013 Chip Cover ACER-B1-A014 Chip Cover
31 ACER-B1-A05-0 COOLANT PUMP ASSEMBLY 68
32 Drawing #: ACER-B1-A05-0 Item # Part # Description Quantity 1 ACER-B1-A052 Coolant Pump Locating Bracket 1 2 ACER-B1-A053 Coolant Pump 1/8HP 1 3 M8x1.25x16 Socket Hd Cap Screw 2 4 M6x1x12 Socket Hd Cap Screw 4 5 1/2" Coolant Fitting 1 69
33 ACER-B1-A02-0 SADDLE ASSEMBLY 70
34 Drawing #: ACER-B1-A02-0 Item # Part # Description Quantity 1 ACER-B1-A005 Saddle 1 2 ACER-B1-A008 Gib 3 3 ACER-B1-A007 Gib Support Right (4H-3050) 1 4 ACER-B1-A006 Gib Support Left (4H-3050) UNF Gib Screw 8 6 ACER-B1-A036 Saddle/Table Gib (3026) 1 7 M12x1.75x40 Socket HD Cap Screw 8 8 M6x1x20 Socket HD Cap Screw 2 9 M6 Washer 2 10 ACER-B1-A042 X, Y Limit Switch Locating Plate 1 11 ACER-B1-A044 Limit Switch 2 12 M6x1x16 Socket HD Cap Screw 2 13 M5x0.8x20 Socket HD Cap Screw 4 14 ACER-B1-A048 Felt Wiper (4H-3037) 1 15 ACER-B1-A050 Wiper Plate (4H ) 2 16 ACER-B1-A049 Felt Wiper (4H-3037) 1 17 M5x0.8x12 Round HD Cap + Screw ACER-B1-A043 X Axis Limit Switch Bracket 1 19 ACER-B1-A058 Table Lock Plunger (H-3029) 1 20 ACER-B1-A059 Table Lock Plunger (H-3029) Table Lock Assembly 4 22 ACER-B1-A057 Saddle Lock Plunger (4H-3032) 2 23 ACER-B1-A015 Yoke /8"x1" Socket HD Cap Screw 4 25 M5 Washer 2 26 M5x0.8 Hex Nut M5x35 Roll Pin 2 71
35 ACER-B1-A04-0 TABLE ASSEMBLY 72
36 Drawing #: ACER-B1-A04-0 Item # Part # Description Quantity 1 ACER-B1-A035 Table (2001) 1 2 ACER-B1-A045 X Axis Travel Locating Plate 2 3 ACER-B1-A047 Axis Positioning Block 2 4 M5x0.8x12 Socket HD Cap Screw 4 5 M6x1x16 Socket HD Cap Screw 4 6 ACER-B1-A046 Traveling Locating Back Plate 2 7 ACER-B1-A051 Table End Rubber Stopper 6 8 1/2"PT Coolant Plug 2 73
37 ACER-B1-AO4-1 X AXIS TRAVEL ASSEMBLY 74
38 Drawing #: ACER-B1-A04-1 Item# Part # Description Quantity 1 ACER-B1-A037 X Axis Servo Motor Bracket TAC47B Ball Screw Support Ball Bearing 2 3 ACER-B1-A018 Bearing Cap 2 4 M6x1x12 Socket Hd Cap Screw 6 5 M10x1.5x35 Socket Hd Cap Screw 8 6 Ф5 Roll Pin 4 7 ACER-B1-A039 X Axis Bracket Cover M6x1x12RC Round HD Cap + Screw 8 9 ACER-B1-A040 X Axis Bracket Cover ACER-B1-A041 X Axis Bearing Bracket ZZ Ball Bearings (20x47x14) 2 12 ACER-B1-A019 Spacer 1 13 ACER-B1-A020 Ball Screw Pulley 1 14 M20x1.5 Precision Lock Nut 1 15 ACER-B1-A034 X Axis Ball Screw Assembly 1 16 ACER-B1-A028 X, Y Axis Dial Holder (2014) 1 17 ACER-B1-A029 Dial (2012) 1 18 ACER-B1-A030 Dial Lock Nut (2016) 1 19 ACER-B1-A031 Handwheel (5/8"x3mm) 1 20 ACER-B1-A033 Handwheel Washer 1 21 M8x1.25x20 Socket Hd Cap Screw 1 22 ACER-B1-A032 Handle 1 23 ACER-B1-A023 Servo Motor 1 24 ACER-B1-A024 Motor Pulley 1 25 M6 Spring Washer 4 26 M6x1x35 Socket Hd Cap Screw x4.76x40mm Key 1 28 M5x0.8x4 Set Screw 1 29 M5x0.8x6 Set Screw 1 30 ACER-B1-A038 Timing Belt (5Mx400) 1 31 M5x0.8x8 Set Screw 2 32 M6 Washer 4 33 M6x1 Hex Nut 4 34 ACER-B1-A016 X, Y Ball Screw Nut 1 75
39 35 M6x1x25 Socket Hd Cap Screw 3 36 M3x3x25 Key 1 37 M5x5x30 Key 1 76
40 ACER-B1-B01 COLUMN ASSEMBLY-BALANCING BLOCK TYPE 77
41 Drawing #: ACER-B1-B01 Item # Part # Description Quantity 1 ACER-B1-B001 Column 1 2 ACER-B1-B02 Head Housing Assembly 1 3 ACER-B1-B007 Ball Screw Nut 1 4 M6x1x20 Socket HD Cap Screw 4 5 ACER-B1-B007 Z Axis Ball Screw 1 6 ACER-B1-B03 Z Axis Upper Bearing Seat Assembly 1 7 ACER-B1-B04 Z Axis Lower Bearing Seat Assembly 1 8 ACER-B1-B010 Spacer-long 1 9 M5x5x20 Key 1 10 M5x5x20 Key 1 11 ACER-B1-B011 Bevel Gear (4019) 1 12 ACER-B1-B012 Washer 1 13 M8x1.25x16 Socket HD Cap Screw 1 14 M24 Spring Washer 6 15 M24x2.5x75 Socket HD Cap Screw 6 16 ACER-B1-A019 Pulley Spacer 1 17 ACER-B1-A020 Ball Screw Pulley 1 18 ACER-B1-B05 Servo Motor Assembly 1 19 M5x0.8x8 Set Screw 2 20 M20x1.5 Precision Lock Nut 1 21 ACER-B1-E016 Timing Belt 5mx Control Arm Assembly 1 23 ACER-B1-001 Z Axis Upper Accordion Cover 1 24 ACER-B1-E009 Top Cover Locating Plate 1 25 ACER-B1-E012 Balancing Block Shaft Guiding Plate 1 26 ACER-B1-B08 Z Axis Travel Limit Assembly 1 27 M8x1.25x20 Socket HD Cap Screw 2 28 M8x1.25x8 Set Screw 1 29 ACER-B1-E Roller Chain Assembly 1 30 M8x1 Oil Fitting 1 31 M6x1x6F Flat Hd Socket Cap Screw M6x1x12 Socket HD Cap Screw 4 78
42 ACER-B1-B05 SERVO MOTOR ASSEMBLY Drawing #: ACER-B1-B05 79
43 Item # Part # Description Quantity 1 ACER-B1-A022 Motor Plate 1 2 M8 Washer 4 3 M8x1.25x30 Socket Hd Cap Screw 4 4 ACER-B1-A023 Z Axis Servo Motor 1 5 ACER-B1-A024 Motor Pulley 1 6 M6 Spring Washer 4 7 M6x1x35 Socket Hd Cap Screw 4 8 M4.76x4.76x40 Key 1 9 M5x0.8x4 Set Screw 1 10 M5x0.8x6 Set Screw 1 80
44 ACER-B1-B03 Z AXIS UPPER BEARING SEAT ASSEMBLY 81
45 Drawing #: ACER-B1-B03 Item # Part # Description Quantity 1 ACER-B1-B008 Z Axis Upper Bearing Seat TAC47B Ball Screw Support Bearing 2 3 ACER-B1-A018 Bearing Retaining Cover 1 4 M6x1x12 Socket HD Cap Screw 3 5 M8x1.25x30 Socket HD Cap Screw 3 6 M5x40 Roll Pin 2 82
46 ACER-B1-B04 Z AXIS LOWER BEARING SEAT ASSEMBLY 83
47 Drawing #: ACER-B1-B04 Item # Part # Description Quantity 1 ACER-B1-B009 Z Axis Lower Bearing Seat ZZ Ball Bearing (25x47x12) 1 3 ACER-B1-A018 Bear Retaining Cap 1 4 M6x1x12 Socket HD Cap Screw 3 5 M8x1.25x25 Socket HD Cap Screw 4 84
48 ACER-B1-B08 Z AXIS TRAVEL LIMIT ASSEMBLY 85
49 Drawing #: ACER-B1-B08 Item # Part # Description Quantity 1 ACER-B1-B029 Z Axis Traveling Locating Plate 1 2 M6x1x12F Flat Hd Socket Cap Screw 3 3 ACER-B1-A047 Axis Positioning Block 2 4 M5x0.8x8 Socket HD Cap Screw 4 86
50 ACER-B1-F01 CONTROL ARM ASSEMBLY 87
51 Drawing #: ACER-B1-F01 Item # Part # Description Quantity 1 ACER-B1-F001 Column Arm Bracket 1 2 ACER-B1-F002 Control Arm 1 3 ACER-B1-F003 Control Box Bracket 1 4 3/8"x3/4" Socket HD Round Cap Screw 4 5 3/4"x3.5"UNF Hex HD Cap Screw 1 6 M20 Washer 1 7 3/4" Hex Nut 1 8 3/8" Hex Nut 1 9 M10 Washer /8"x3.5"UNF Hex HD Cap Screw 1 88
52 ACER-B1-B02 HEAD HOUSING ASSEMBLY 89
53 Drawing #: ACER-B1-B02 Item # Part # Description Quantity 1 ACER-B1-B002 Head Housing 1 2 ACER-B1-B003 Gib Plate-left 1 3 ACER-B1-B004 Gib Plate-right 1 4 ACER-B1-B006 Gib UNF Gib Screw (3028) 6 6 ACER-B1-B005 Gib 1 7 M12x1.75x40 Socket Hd Cap Screw 14 8 ACER-B1-B017 Quill Housing ADJ Gear (5033) 1 9 M8x1.25x30 Socket Hd Cap Screw 3 10 ACER-B1-B042 X, Y Limit Switch Locating Plate 1 11 ACER-B1-B044 Limit Switch 1 12 M6x1x16 Socket Hd Cap Screw 2 13 M5x0.8x20 Socket Hd Cap Screw 2 14 ACER-B1-B018 Head Housing Plunger 2 15 ACER-B1-B019 Housing Lock Assembly 2 16 ACER-B1-B026 Coolant Nozzle Locating Block 1 17 Double-end Threaded Pipe Fitting 1 18 Single-end Thread Coolant Fitting " Coolant Nozzle /2" Ball Valve Assembly 1 21 M5x0.8x35 Socket Hd Cap Screw 2 22 ACER-B1-B013 Way Wiper-Right Top 1 23 ACER-B1-B014 Way Wiper-Left Top 1 24 ACER-B1-B015 Way Wiper-Left Bottom 1 25 ACER-B1-B016 Way Wiper-Right Bottom 1 26 M5x0.8x12R Round HD Cap + Screw ACER-B1-B028 Cover Plate 1 28 M6x1x12R Round HD Cap + Screw 4 29 ACER-B1-E005 Chain Connecting Screw 2 30 M16x2 Hex Nut 4 31 PTO125'-28UNC Set End Screw 6 32 ACER-B1-E010 Way Cover Locating Plate-right 1 33 ACER-B1-E011 Way Cover Locating Plate-left 1 34 M6x1x12R Socket HD Round Cap Screw 4 90
54 35 ACER-B1-B022 Lower Housing Cover 1 36 M10x1.5x20R Socket HD Round Cap Screw 4 37 ACER-B1-B030 T Bolt (5K-5036) 4 91
55 ACER-B1-E ROLLER CHAIN ASSEMBLY 92
56 Drawing #: ACER-B1-E Item # Part # Description Quantity 1 ACER-B1-E001 Chain Roller Seat 1 2 ACER-B1-E003 Roller Shaft ZZ Ball Bearings (25x52x15) 4 4 ACER-B1-E002 Roller Wheel 4 5 R52 C Type Snap Ring 4 6 S25 C Type Snap Ring 4 7 ACER-B1-E004 Roller Shaft Sleeve 4 8 M12x1.75x40 Socket Hd Cap Screw 6 9 M12 Spring Washer 6 10 ACER-B1-E006 Balancing Block 1 11 ACER-B1-E007 Shaft Sleeve 2 12 ACER-B1-E005 Chain Connecting Screw 2 13 M16x2 Hex Nut 2 14 M8x1.25x20 Socket Hd Cap Screw 4 15 ACER-B1-E008 Block Guiding Rod Chain Dowel Pin /8" Chain with 70 sections plus 2 two halfs Chain Connecting Plate Chain Slip Plate 4 20 M30x2 Hex Nut 1 21 M30 Spring Washer 1 93
57 ACER-B1-C ELEVATION CRANK ASSEMBLY 94
58 Drawing #: ACER-B1-C Item # Part # Description Quantity 1 ACER-B1-C001 Elevation Handle Bracket 1 2 ACER-B1-C002 Elevation Shaft 1 3 ACER-B1-C003 Bearing Cap (4006) ZZ Ball Bearing (20x47x14) 2 5 ACER-B1-A018 Bearing Retaining Ring (2011) 1 6 M6x1x20 Socket HD Cap Screw 3 7 ACER-B1-C004 Dial Holder (4011) 1 8 M4x4x20 Key 1 9 M4x4x25 Key 1 10 ACER-B1-C005 Gear Shaft Clutch Insert (4013) 1 11 ACER-B1-A029 Dial (4010) 1 12 ACER-B1-A030 Dial Lock Nut (2016) 1 13 ACER-B1-C006 Spring 1 14 ACER-B1-C007 Handwheel 1 15 ACER-B1-A032 Handle 1 16 ACER-B1-A033 Washer 1 17 M8x1.25x20 Socket HD Cap Screw 1 18 M8x1.25x25 Socket HD Cap Screw 6 19 M5x35 Roll Pin 2 20 ACER-B1-C008 Bevel Gear (4014) 1 21 M6x1x6 Set Screw 2 95
59 ACER-B1 SHOWN WITH OPTIONAL ACCESSORIES 96
60 Drawing #: ACER-B1 with Optional Accessories Item # Part # Description Quantity 1 ACER-B1-007 Chip & Coolant Pan 1 2 M10x1.5x20 Socket HD Cap Screw 9 3 M10 Washer 9 4 ACER-B1-008 Column Side Splash Guard-Right 1 5 ACER-B1-009 Column Side Splash Guard-Left 1 6 M8x1.25x16R Socket HD Round Cap Screw 16 7 M8 Washer 20 8 ACER-B1-010 Table Splash Guard 1 9 M6x1.25x16R Socket HD Round Cap Screw M6 Washer ACER-B /2" Nozzle Fitting 2 12 ACER-B1-011 Table Splash Guard Back Reservoir 1 13 ACER-B1-016 Chip Collecting Pan 1 14 ACER-B1-017 Table Splash Guard Collecting Pan 1 15 ACER-B1-012 Splash Guard Door-Right 1 16 ACER-B1-013 Splash Guard Door-Left 1 17 ACER-B1-014 Door Handle 2 18 M8x1.25x30 Socket HD Cap Screw 4 19 M8x1.25 Hex Nut 4 97
Operating Instructions and Parts Manual Electronic Variable Speed Turret Mill Model JTM-1050EVS
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Base Machine Breakdown
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SECTION 9: PARTS Base Machine
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READ THIS FIRST. For questions or help with this product contact Tech Support at (570) or
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Headstock Gear System (0000 Series Parts) 10 7 6 5 4 3, 2 16 11 12 13 14 15 9,8 1 90 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 91 93 94 95 96 97 98 99 100 102 104 106 108 109 92 101 103 105
SECTION 9: PARTS. Electrical REF PART # DESCRIPTION REF PART # DESCRIPTION
SECTION 9: PARTS Electrical 1 P4002001 START BUTTON 52 P4002052 CONTACTOR GSC1CJX4-D 110V 2 P4002002 INDICATOR LIGHT 53 P4002053 CONTACTOR JZC3-40D 110V 3 P4002003 JOG BUTTON 54 P4002054 FUSE HOLDER 4
These are tricks or tips I use when working on a Mill These are intended for informational purposes only and not responsible for any injury or damage to the machine Removal of motor on a variable speed
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Coolant Tank Screen Leg Idle End Lockwasher 64 B-015B Leg Drive End Machine Screw 1/4-20 x 3/4 Round Head
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SECTION 9: PARTS Headstock 120 121 113 115 112 111 110 109 108 105 106 107 135 101 119A 121 120 118 114 115 107 106 104 123 122 118 114 126A 105 126 103 102 126B 127A-1 131 127A 124 133 134 126C 129 130
HEADSTOCK (CASTNG & CONTROLS)
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READ THIS FIRST. For questions or help with this product contact Tech Support at (570) or
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SECTION 10: PARTS. Headstock
33 32 31 30 7 SECTION 10: PARTS 34 23 36 22 15 14 12 35 37 48 39 41 42 50 40 25 38 38 26 39 42 44 41 25 26 40 51 43 52 10 5 53 9 4 1 27 2 21 19 20 Headstock 8 16 11 17 18 14 13 7 6 45 47 46 3 1 P0768001
Number Wheeler P/N Description Set Rex P/N Notes Base 1 J Support, Right 1 J Support, Left 1 J Nut (M8)
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SECTION 9: PARTS. Accessories
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488 PARTS LIST 1 3 SCREWS FOR NO. 2 2 FLYWHEEL CAP 3 FLYWHEEL 4 END NUT FOR NO. 10 5 BALL BEARING FOR NO. 3 (1 st ) 6 BALLBEARING FOR NO. 3 (2nd) 7A CLUTCH RACE KEY 7B CLUTCH RACE 7C CLUTCH SPRING 7D 7
SECTION 9: PARTS. Accessories
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SECTION 10: PARTS. Headstock
33 32 31 30 7 SECTION 10: PARTS 34 23 36 22 15 14 12 35 37 48 39 41 42 50 40 25 38 38 26 39 42 44 41 25 26 40 51 43 52 10 5 53 9 4 1 27 2 21 19 20 Headstock 8 16 11 17 18 14 13 7 6 45 47 46 3 1 P0768001
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D('00 D]^ ('&'. G8IKJ
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1 2 5 6 7 8 11 12 10 13 14 15 27 28 16 26 29 30 25 17 19 20 22 21 32 23 24 31 42 43 33 34 40 41 35 49 36 37 51 52 53 44 45 46 47 38 39 48 18-40- 1 XM1099001 CONTROL PANEL FACE 29 XPCAP50M CAP SCREW M5-.8
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