767, 777, DC-10, L-1011, MD-11 Tow Bar Equipment Manual

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1 514 MECKLEM LANE, ELLWOOD CITY, PENNSYLVANIA , 777, DC-10, L-1011, MD-11 Tow Bar Equipment Manual Use This Manual for 1. Operating Procedures 2. Maintenance Procedures 3. Tow Bar and Parts Ordering For ordering new tow bars or renewable parts, please contact: Penny Shirk Hall Industries Equipment Division One USS Industrial Park Ellwood City, PA Phone (724) FAX (724) The Problem Solvers

2 767, 777, DC-10, L-1011, MD-11 EQUIPMENT MANUAL SECTION I SECTION II SECTION III SECTION IV ATTACHMENT #1 Description Dimensions and Weights Operating Procedures Maintenance Procedures Renewal Parts Instruction Plaques SECTION I DESCRIPTION DIMENSIONS AND WEIGHTS SPECIFICATIONS Weight: Body 310# Head with Adapter 225# Wide Body Tow Bar, COMPLETE 535# Length: Body with Tow Eye 103 Head with Adapter 36 Total Assembly 139 Width: Body 33 Height: Body 33

3 SECTION II OPERATING PROCEDURE A. ATTACHING TOW BAR TO AIRCRAFT After correct line- up of the tow bar to the tow pin located on the nose gear, the jaw can be clamped on. Due to the over-center arrangement of the clamping mechanism, the jaws remain closed until the handle is released by the operator. As an added safety precaution, the clamping handle is secured by a spring-loaded latch. The head can only be disengaged through simultaneous operation of the latch and handle. B. ATTACHING TOW BAR TO TOW TRACTOR Close the valve on the tow bar s hydraulic pump. Pumping the handle will raise the tow eye to the level of the push back s hitch. Position the push back and install the hitch pin. Open the valve on the hydraulic pump, springs will raise the tow bars tires off the ground. Tow or push the aircraft only if the tow bars tires are not touching the ground. C. PUSHING THE AIRCRAFT This must be done in accordance with the instructions in Boeing/McDonnell Douglas Facility and Equipment Planning Manual. CAUTION: If at any time the shear pin yields or breaks, carefully bring the aircraft to a stop. Before pushing or tow can be continued a new shear pin must be inserted. Use only Hall Industries shear pins as follows: DC10-10 P/N TB (64,000#) DC10-30, MD-11 P/N TB H (90,000#) 767 P/N TB (48,000#) 777, L-1011 P/N TB (73,000#) D. DISCONNECTING TOW BAR FROM AIRCRAFT Release the spring-loaded latch and lift the tow bar head handle. This will release the tow bar head from the tow pin on the aircraft. Carefully move the tow bar and push back tractor clear of the aircraft.

4 SECTION III MAINTENANCE PROCEDURES A. Check wheels and wheel carriage for bent, broken, or worn parts and security. Lubricate pivot points. Check for proper tire pressure, 30 psi. Lubricate wheels. B. Check head assembly for operation of lock mechanism; look for bending, security, etc. Oil pivot point. C. Inspect jaw assembly for worn or damaged parts and security. Lubricate pivot points on head. D. Check head jaw latch adjustment. The closing force on the handle set at the factory is 30-40#. We recommend checking this value monthly. Insert the Test Pin (Hall P/N SS-8114) in the jaws, and measure the force to close the jaws. Should the force be different from that given, the simple adjusting of the turnbuckle is sufficient to reset it. Usually less than 1/8 of a turn after loosing MK-30 nut is sufficient to reset the closing force. Once the jaw is closed it should allow the Test Pin (Hall P/N SS- 8114) to rotate between the closed jaws when turned by hand. The slippage can be set by altering the length of the MK-21 bolts located on both sides of the handle. The adjuster bolts must then be secured by tightening the nuts MK-22. E. Check tow eye (tug attachment) for condition and security. F. Check main body tube for bending or cracking. G. Check hydraulic system for operation, condition and leaks. H. Check hydraulic oil level. I. Check shear pin and bushings for breakage, wear and security. J. Clean, repaint or touch-up paint as required. K. Inspect for missing or illegible instruction plaques. Replace as required. See Attachment #1

5 SECTION IV RENEWAL PARTS DWG TB-8714 MK # QTY / UNIT DESCRIPTION PART NUMBER BAR COMPLETE WITH HEAD (TB-8650) AND ADAPTER TB (TB K) - 777, L-1011 BAR COMPLETE WITH HEAD (TB-8650) AND TB ADAPTER (TB K) - DC BAR COMPLETE WITH HEAD (TB-8650) AND TB-8714-DC10-10 ADAPTER (TB K) - DC-10-30, MD-11 BAR COMPLETE WITH HEAD (TB-8650) AND TB-8714-DC10-30 ADAPTER (TB K) - TOW BAR COMPLETE LESS HEAD AND ADAPTER TB TB-8714 PUSH BAR REPAIR TB-8714-R 10 2 SPRING TB HEX HEAD CAP SCREW WITH LOCKWASHER TB SOCKET HEAD CAP SCREW WITH LOCKWASHER TB HAIRPIN COTTER FOR DOOR TB CYLINDER TB HEX HEAD CAP SCREW WITH NYLOCK NUT TB NPTF HYDRAULIC HOSE TB HYDRAULIC HAND PUMP TB HEX HEAD CAP SCREW WITH NYLOCK NUT TB HEX HEAD CAP SCREW WITH NYLOCK NUT TB COTTER PIN TB HEX HEAD CAP SCREW WITH NYLOCK NUT TB BREATHER PLUG TB LOWER SHAFT AT PIVOT POINT (SHORT) TB AXLE (LONG) TB LANYARD TB FLAT WASHER TB PNEUMATIC WHEEL TB HANDLE ASSEMBLY WITH HARDWARE TB PUMP CLIP TB DEGREE ELBOW TB BODY HANDLE TB CROSS PIN TB MAIN TOW BAR WELDMENT TB WHEEL FRAME WELDMENT TB WHEEL FRAME ASSEMBLY TB HYDRAULIC PLATFORM & BOX TB SWIVEL TOWEYE TB BRONZE THRUST DISC FOR SWIVEL EYE TB

6 SECTION IV RENEWAL PARTS 767, 777, DC-10, L-1011, MD-11 HEAD ADAPTER DWG TB-8986 MK # QTY / UNIT DESCRIPTION PART NUMBER 767 HEAD ADAPTER COMPLETE TB K 777, L-1011 HEAD ADAPTER COMPLETE TB K DC HEAD ADAPTER COMPLETE TB K DC-10-30, MD-11 HEAD ADAPTER COMPLETE TB K 1 2 SHEAR PIN BUSHING (FOR ADAPTER) TB DRIVE RIVET TB HEX HEAD CAP SCREW TB HEX NUT TB FLAT WASHER TB COTTER PIN TB SOCKET HEAD CAP SCREW TB HEX NUT TB EXTRA HEAVY SAE WASHER TB COTTER PIN TB PLAQUE, SHEAR PIN TB PLAQUE - JACK KNIFE TB SHEAR PIN: 48,000# TB DC SHEAR PIN: 64,000# TB H 1 DC-10-30, MD-11 SHEAR PIN: 90,000# TB H , L-1011 SHEAR PIN: 73000# TB

7 SECTION IV RENEWAL PARTS 767, 777, DC-10, L-1011, MD-11 HEAD ASSEMBLY DWG TB-8650 MK # QTY / UNIT DESCRIPTION PART NUMBER 767, 777, DC-10, L-1011, MD-11 HEAD, WITH ADAPTER TB , 777, DC-10, L-1011, MD-11 HEAD, LESS ADAPTER TB SET SCREW TB GREASE FITTING TB HEX HEAD CAP SCREW TB LOCK WASHER TB SET SCREW TB COMPRESSION SPRING TB VINYL GRIP TB HEX HEAD CAP SCREW TB STOVER LOCK NUT TB LATCH SHAFT TB LATCH TB LATCH PIN TB CLAMP ARM THREADED SHAFT TB ADJUSTING CONNECTING ROD TB CLAMP CLEVIS TB CLAMP CLEVIS SHAFT TB FOOT PLATE TB JAW STOP TB SQUARE HEAD CAP SCREW TB HEX NUT TB AS REQ. WASHER TB SHEAR PIN BUSHING (FOR HEAD) TB HEX NUT TB HALL INDUSTRIES NAME PLATE TB DRIVE RIVET TB MAIN CLAMP SHAFT WITH KEEPER TB CLAMP ARM MAIN SHAFT WITH KEEPER TB MAIN BODY (OF HEAD) TB CLAMP TB ARM ASSEMBLY TB MAIN BODY CORE REPAIR (RECONDITIONED UNIT) TB R

8 ATTACHMENT #1 INSTRUCTION PLAQUES ,000# PT# TB , L ,000# PT# TB DC ,000# PT# TB DC 10-30, MD-11 90,000# PT# TB H STOP OPERATION IF PIN IS BROKEN THIS PIN FOR JACK-KNIFE PROTECTION ONLY - DO NOT USE AS SHEAR PIN.

9 11/6/98 PHONE: FAX:

10 11/6/98 PHONE: FAX:

11 11/6/98 PHONE: FAX:

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