JARVIS. Model Buster V Loin Drop Beef Loin Dropping Saw

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Beef Loin Dropping Saw EQUIPMENT SELECTION... Buster V Loin Drop Saw Ordering No. 230V, 60Hz Model... 4006051 460V, 60Hz Model... 4006060 575V, 60Hz Model... 4006087 Spring Balancer.

1 Beef Loin Dropping Saw EQUIPMENT SELECTION... Buster V Loin Drop Saw Ordering No. 230V, 60Hz Model V, 60Hz Model V, 60Hz Model Spring Balancer Blade (133 1 / 3 inch) TABLE OF CONTENTS... Page Safety Messages to Employer and Safety Director... 2 Safety Messages to Operators, Maintenance and Cleanup Personnel 3 Parts Diagram and List... 4 Specifications Installation Instructions Operation Instructions Maintenance Instructions... 15

2 safety messages to employer and safety director page 2 of 16 Keep hands clear. SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTOR AVOID INJURY 1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any malfunctioning equipment. 2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of the dangers that may arise if they do not follow the procedure outlined in this brochure. 3. Ensure that all signs DANGER CUTTING TOOL IN OPERATION (included with tool) are posted and visible from any approach to the tool. 4. Ensure that all employees are instructed not to walk in front of the tool during its use. 5. Ensure that all employees are instructed not to hold, not to restrain and not to catch any part of the carcass during the operation of this tool. 6. Enclosed are four (4) copies of NOTICE TO OPERATORS AND MAINTENANCE PERSONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give one copy to the maintenance foreman; and give one copy to the cleanup foreman. Additional copies are available on request. 7. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but you must emphasize it to them. 8. Never make modifications or alterations to the tool. Replace any missing or illegible labels. 9. Ensure that proper procedures are established in accordance with OSHA s lockout/tagout procedures (29 CFR ) to prevent accidental startup or release of stored energy. 10. Follow our installation and maintenance instructions for proper installation and care of the tool. 11. Avoid injury. Do not permit the tool to be misused. 12. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon request.

3 safety messages to operators, maintenance and cleanup personnel page 3 of 16 Model Buster V Loin Drop Keep hands clear. SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before making any blade changes. 2. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any repairs or maintenance. 3. Disconnect the power supply - or have the power supply disconnected - in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any cleanup. 4. Disconnect the power supply when the tool is not in use. 5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the tool when it is connected to the power supply. 6. Never allow people to walk in front the tool during its use. 7. Never allow people to hold, restrain or catch any part of the carcass while the tool is operating. 8. Test thetool prior touseor daily. Depress each trigger separately andthe tool should not start. Depress one trigger, thenpause one secondand depressthe other trigger andthe tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously and the tool should start. With the tool running, release one trigger and the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove it from service and report or repair it immediately. 9. Never depress the triggers unless you want to use the tool. 10. Never make modifications or alterations to the tool. Replace any missing or illegible labels.

4 parts diagram and list page 4 of 16 IDLER END Figure A * ** * Tighten to 37 lbf--ft ** Use grease gun ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY Flat Hd Socket Cap Screw Threaded Insert Socket Head Cap Screw Washer Idler End Door * Hex Head Screw Door Catch Door Knob ** Grease Fitting Retaining Ring Lock Nut 1 27 see pg. 6 Torque Knob Assembly Flat Hd Socket Cap Screw Dowel Pin Support Plate with item see pg. 6 Guide Assembly, Idler End Bearing Cone Socket Hd Shoulder Screw Bearing Cup Bushing Bearing Cup and Cone Guide Mounting Plate Idler Wheel Guide Block Cover Retaining Ring Socket Head Cap Screw Flat Head Cap Screw Thrust Bearing Slide Plate Set Screw Socket Head Cap Screw Hex Head Screw Slide Rail Taper Nut Slide Rail Spacer Hinge with item Idler Shaft Hinge Pin Idler Housing Hinge Spacer Flat Head Screw Flat Head Cap Screw Washer Hinge Cover, Idler End 1

5 parts diagram and list page 5 of 16 Model Buster V Loin Drop DRIVE END Figure B * ** ITEM PART NO. PART NAME QTY 1 see pg. 8 Top Handle Assembly Conduit Conduit Clamp Pan Head Slotted Screw Retaining Ring Door Knob Washer * Hex Head Screw 6 9 see pg. 8 Hanger Assembly Socket Head Cap Screw Driven Gear, 92 Teeth Bearing Cover Ball Bearing Socket Head Cap Screw Bearing Housing O--ring Danger Label Washer Flat Head Screw 2 * Tighten to 37 lbf--ft ** Tighten to 80 lbf--ft ** Wrench for item 37 available ITEM PART NO. PART NAME QTY Drive Housing with item Spacer Oil Seal Flat Head Cap Screw Hinge Pin Hex Head Screw Split Lock Washer Hinge with item Drive End Door Cover Plate Flat Head Cap Screw Socket Head Cap Screw Guide Block Cover Dowel Pin Guide Mounting Plate Bushing Door Catch ** Bearing Locknut Drive Wheel Flat Head Cap Screw Rail Cover, Drive End Pan Head Screw Blade Guide Rail Rail Cover, Idler End Flat Head Cap Screw 3 46 see pg. 6 Guide Assembly, Drive End 1

6 parts diagrams and list page 6 of 16 ITEM PART NO. PART NAME QTY Thrust Bearing Retaining Ring Shaft Woodruff Key Bearing Race O--ring Nut Torque Knob Roller Bearing Ball Plunger Torque Knob Cover Pan Head Screw Torque Knob Assembly (includes items 1--12) Lock Pin Knob Set Screw Lock Pin Bushing,Drive End Lock Pin Bushing, Idler End Spring Lock Pin, Drive End Lock Pin, Idler End Guide Housing, Drive End Guide Housing, Idler End Guide Plug Set Screw Socket Head Cap Screw Back--up Blade Guide Spring Blade Guide Mounting Plate Blade Guide Pan Head Slotted Screw Guide Assembly, Drive End (includes items ) Guide Assembly, Idler End (includes items ) O--ring Ball Bearing Socket Head Cap Screw Bearing Retainer Socket Head Cap Screw Plug Washer Locater Pin Gear Housing O--ring Square Key 1 38 see pg. 7 Motor (3.3 Hp., 3 Phase) /230V, 60Hz V, 60Hz. Motor Accessories, Finned: Gasket Seal Ball Bearing (Front) Ball Bearing (Rear) Rotor Oil Seal Electrical Plug Hex Head Screw Flat Washer Oil Seal Set Screw Drive Gear, 60 Hz, 28 Teeth Drive Gear, 50 Hz, 30 Teeth Set Screw 1 Torque wrench nut adapter Torque wrench Set to slip at lbf--in Blade Guide Assembly Finned Motor and Gear Cover Torque Knob Assembly

7 parts diagram and list page 7 of 16 Model Buster V Loin Drop Electric Motor with Smooth Housing For 9 wire and 6 wire motor hook -ups see Figure 4 on page 13. ITEM PART NO. PART NAME QTY Socket Head Cap Screw Motor Cover O--ring Ball Bearing Rotor Assembly Retaining Ring Ball Bearing Wave Spring Motor Housing Information Label Drive Screw Threaded Fitting Stator, 575V--60Hz Stator, 460/230V--60Hz Stator, 415V--50Hz Stator, 380/220V--60Hz Stator, 380/220V--50Hz Stator, 220/115V--50Hz Stator, 208V--60Hz Stator, 42V--50Hz Socket Set Screw Gasket Seal 1 Stator and Housing Assy (includes items 9--14) Hsg & Stator 575V--60Hz Hsg & Stator 460/230V--60Hz Hsg & Stator 415V--50Hz Hsg & Stator 380/220V--60Hz Hsg & Stator 380/220V--50Hz Hsg & Stator 208V--60Hz Hsg & Stator 115V--50Hz Hsg & Stator 42V--50Hz

8 parts diagram and list page 8 of 16 Hanger Assembly * * * Handle Assembly * not used in current tools ITEM PART NO. PART NAME QTY Cup Point Set Screw Cylindrical Insert Hanger Bracket Socket Head Cap Screw Hanger Stud Link Assembly Hanger Bracket Thrust Washer Collar Clamp, Threaded Socket Head Cap Screw Collar Clamp, Unthreaded Slotted Head Screw * Cotter Pin * Castle Nut * Hanger Bracket Hex Head Screw Bushing Trigger Lever with item Threaded Pin Spring Washer Retaining Ring Bracket Switch Assembly O--ring Cover Flat Head Phillips Screw O--ring Wire Connector with item Screw Pin Cord and Plug Hex Head Screw Washer Handle Washer Hex Head Screw 2

9 parts diagram and list page 9 of 16 Model Buster V Loin Drop Electrical Box Assemblies ITEM PART NO. PART NAME QTY 1 Screw -- not sold separately (included with item 8) 2 Cover -- not sold separately (included with item 8) 3 Gasket -- not sold separately (included with item 8) Socket Head Cap Screw Safety Kill Switch Safety Kill Switch Boot Reducer Bushing Strain Relief Connector Electrical Box 1 9 Plug -- not sold separately (included with item 8) Strain Relief Connector Electric Cord (not shown) 20ft Electric Plug Strain Relief Connector Electric Cord (not shown) 20ft Gasket Electrical Box Button Head Cap Screw Gasket Elec Box Cover with item Round Head Slotted Screw Electrical Label 1 19G Elec Box--not sold separately (included with ) 20G Gasket 1 21G Electrical Box Cover -- not sold separately (included with ) G Electrical Enclosure (includes items 13, ) G For Finned Motor Only. G G G

10 parts diagram and list page 10 of 16 ELECTRIC BRAKE Figure 1 ITEM PART NO. PART NAME QTY Connection Diagram, 230V Connection Diagram, 460V Connection Diagram, 575V Danger Label Terminal Fork Locking Nut Cord Connector Sealing Washer Cord, 3 ft long Outlet ATD Circuit Board, 230V ATD Circuit Board, 120V Fuse, F1, 230V Fuse, F1, 115V Mounting Plate Hex Spacer Lock Washer Plastic Screw Fuse, F Pan Head Screw 2 ITEM PART NO. PART NAME QTY Lock Washer Terminal Marker Yel/Green Terminal Block Enclosure Terminal Marker Gray Terminal Block Fuse Terminal Block Fuse Terminal End Clamp Terminal Rail Hex Head Screw Lock Washer Transformer T Female Disco. Terminal V Brake Control Box Assembly (Complete) V Brake Control Box Assembly (Complete) V Brake Control Box Assembly (Complete)

11 connection diagram page 11 of 16 Model Buster V Loin Drop Figure 2 Electrical Wiring Diagram For 460/575v - 60Hz Motors ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL ELECTRICAL CODES.

12 connection diagram page 12 of 16 Figure 3 Electrical Wiring Diagram For 230v - 60Hz Motors ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL ELECTRICAL CODES.

13 connection diagram page 13 of 16 Model Buster V Loin Drop Figure 4 Nine Wire Motor Hook -up Six Wire Motor Hook -up

14 SPECIFICATIONS Model Buster V Loin Drop Motor Power 3.3 hp 2500 W Operating Voltage 460/230V, 3 Phase, 60Hz all other voltages and 50 Hz available Capacity 900 loins / hour (450 carcass / hour) Control Handles Electric Dual Anti-tie Down Brake Electric Distance between guides in 578 mm Blade Length in 3378 mm Overall Length 59 in 1499 mm Weight 187 lbs 84.8 kg INSTALLATION INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN ACCORDANCE WITH OSHA S LOCKOUT/TAGOUT PROCEDURES (29 CFR ) BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS. ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL ELECTRICAL CODES. 1 Postall DANGER CUTTING TOOL IN OPER- ATION SIGNS. Refer to figure 5 (below). specifications and installation instructions page 14 of 16 Note: The brake is voltage specific, 230V, 460V or 575V. Use appropriate wire. Refer to the connection diagram located inside the cover of the brake / anti -tie down control box. 4.1 Run wires from the appropriate AC power supply to the terminal block inside the brake / anti - tie down control box (see connection diagram inside control box). 4.2 Attach the pre -wired three foot long cord to the starter coil (supplied by the customer). For 460V and 575V saws, the coil must be 115V. For 230V saws, the coil must be 230V. 4.3 Connect the Buster V Loin Drop handle plug to the brake / anti -tie down control box outlet. Approximately twenty feet of cord is provided. 5 Wire the motor. 5.1 Connect the twenty foot power cord provided from strain relief connector (item 11, page 9) to T1, T2 and T3 on the starter and earth ground. Refer to Figures 2 and 3 on pages 11 and 12 for pre -wired motor hook -up. For dual voltage (9 or 6 wire) motors, refer to Figure 4 on page Make sure that drive wheel (item 38, page 5) rotates counterclockwise. Note: The power supply must be connected to perform the above test only. Overall length 60 1 / 4 in. Rail thickness 1 in. Figure / 4 in. Part No Install the brake / anti -tie down control box. Refer to figure 1 (page 10) and figures 2-4 (pages 11-13) for electrical diagrams. 2.1 Install the brake / anti -tie down control box in a dry location that will not be subject to wash downs. 3 Install the starter (supplied by the customer). 3.1 Install the starter next to the brake / anti -tie down control box. 4 Wire the brake / anti -tie down control box. Frame thickness 1 3 / 4 in / 4 in. Figure 6 6 Install the balancer above the work station on a trolley: 6.1 The trolley should have sufficient travel to allow the operator to reach the entire work area. 6.2 The trolley used must have free travel with no binding. 7 Suspend the Buster V Loin Drop from the balancer. 7.1 Adjust the balancer to the operators preference.

15 operation and maintenance instructions page 15 of 16 8 Install beef guiding rails. Refer to figure 7. Model Buster V Loin Drop MAINTENANCE INSTRUCTIONS Beef guiding rails are to be supplied by the customer. This diagram is merely intended to show a viable assembly which is currently in use and working satisfactorily. Figure 7 2inDia. Adjustable 4 1 / 2 in Opening Approx. 16 in To Balancer 15 in Approx. Adjustable ft OPERATION INSTRUCTIONS 1 Turn on the power. 2 Each day, before you begin operation go through the following checklist: 2.1 Make sure that the Buster V Loin Drop moves freely on its balancer. 2.2 Make sure that the dual anti-tie down control handles (the top handles) are working correctly. Depress each trigger separately and the tool should not start. Depress one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously (within one half second of each other) and the tool should start. With the tool running, release one trigger and the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove it from service and report the problem to your supervisor immediately. 2.3 Make sure that all four DANGER CUTTING TOOL IN OPERATION signs are posted. 3 Making the cut: 3.1 There are two styles of cut: diamond and straight cut. A Jarvis serviceman will be available to train you in the proper technique to make the cut. grease fitting torque knob blade guide blade guide tooth direction ALWAYS DISCONNECT THE POWER SUPPLY IN AC- CORDANCE WITH OSHA S LOCKOUT/TAGOUT PRO- CEDURES (29 CFR ) BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. 1 DAILY: 1.1 The Buster V Loin Drop is equipped with dual anti -tie down control handles (the top handles) Check for the correct operation of the dual anti - tie down control handles daily. Depress each trigger separately and the tool should not start. Depress one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously (within one half second of each other) and the tool should start. With the tool running, release one trigger and the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, repair or remove it from service immediately. Note: Turn on the power to perform this operation only. 1.2 Clean and check the front blade guides. Refer to the parts diagram on page 6 for referenced items Remove the set screws (item 20) Slide the blade guide mounting plate (item 24) out of the guide housing (item 18) Remove six (6) screws (items 26) Rotate or replace the blade guides (item 25) as required Insert a feeler gage between the blade guides Apply a light pressure to the outside of the blade guides Tighten the six (6) screws.

16 1.3 Clean and check the back -up blade guide. Refer to the parts diagram on page 6 for referenced items Remove screw (item 21) Rotate or replace the back -up blade guide (item 22) as required Tighten the screw. 1.4 Check the rear drive wheel. Refer to the parts diagram on page 5 for referenced items Tighten locknut (item 37) to 80 lbf -ft. Jarvis wrench, part number is available. 1.5 Check the front bearings. Refer to the parts diagram on page 4 for referenced items Grease the front wheel bearings through grease fitting (item 5) with USDA approved wheel bearing grease. 1.6 Check the oil in the gearbox. Refer to the parts diagram on page 6 for referenced items Check the level of oil in the gear housing (item 35) Change the oil if these conditions exist: The oil contains water. The oil is dark or gritty. Any bearing is being replaced Push down on the idler end to drain oil. Lift up on the idler end to add oil. Add oil - SAE 80W - 90 EP hypoid gear lube - up to the center of the drain plug when the saw is horizontal. 1.7 Check the handle cord, plug and outlet. Refer to the parts diagram on pages 8 and Check the cord, plug and outlets for wear and replace if necessary. 2 WEEKLY: 2.1 Clean the torque knob. Refer to the parts diagram on page 6 for referenced items Remove the torque knob from the Buster V Loin Drop Remove screws (item 12) Remove cover (item 11) Turn the torque knob over Remove retaining ring (item 2) Remove shaft (item 3) assembly Clean all grease out of the torque knob. maintenance instructions page 16 of Turn the torque knob so that ball plungers (item 10) are visible Pour oil onto the ball plungers Work each ball plunger up and down with a wooden dowel to lubricate the springs Apply Jarvis 1315 White Grease to the ball plunger surface and to the bearing (item 9) Install the shaft assembly Rotate the shaft assembly slightly until you can feel the balls fall into their holes Install the snap ring Tighten the torque knob to lbf -in. Torque wrench nut adapter and torque wrench are available Install the cover Install the screws Install the torque knob back on the Buster V Loin Drop. 3 WHEN NECESSARY: 3.1 Replace the blade. Refer to the parts diagrams on pages 4-5 for referenced items. Items referenced with an a are from figure A on page 4. Items referenced with a b are from figure B on page Open doors (items 3a and 28b) Loosen the blade torque knob (item 27a) by turning it fully counter -clockwise Swing the blade guides (items 29a and 46b) so that the bottoms of both guides face each other Install the blade (item ) with teeth pointing downward, towards the ground The blade must be guided through the idler housing (item 19a) first, then through the drive housing (item 20b) Tighten the blade torque knob until it clicks Twist the blade so that the teeth point outward; set the blade guides down over the blade Close the doors Tighten the blade torque knob after saw has run a few minutes. 3.2 Tighten the front wheel. Refer to the parts diagram on page 4 for referenced items Turn the front bearing locknut (item 6) clockwise until hand tight.

JARVIS. Model Buster IV Forequarter Beef Splitting Band Saw Installation Instructions... 9 TABLE OF EQUIPMENT

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