JARVIS. Model Buster IV Forequarter Beef Splitting Band Saw Installation Instructions... 9 TABLE OF EQUIPMENT

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1 Beef Splitting Band Saw EQUIPMENT SELECTION Ordering No. TABLE OF CONTENTS Page Buster IV Forequarter Saw Spring Balancer Blade Notice to Employer and Safety Director... 2 Notice to Operators, Maintenance and Cleanup Personnel Parts Diagram and List Wiring Diagrams Specifications Installation Instructions Operation Instructions Maintenance Instructions TEL FAX

2 notice to employer and safety director page 2 of 12 Keep hands clear. NOTICE TO EMPLOYER AND SAFETY DIRECTOR AVOID INJURY 1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any malfunctioning equipment. 2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of the dangers that may arise if they do not follow the procedure outlined in this brochure. 3. Ensure that all signs DANGER CUTTING TOOL IN OPERATION (included with tool) are posted and visible from any approach to the tool. 4. Ensure that all employees are instructed not to walk in front of tool during its use. 5. Ensure that all employees are instructed not to hold, not to restrain and not to catch any part of the carcass during the operation of this tool. 6. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal cleanup foreman. Additional copies will be provided upon request. 7. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but you must emphasize it to them. 8. Never make modifications or alterations to the tool. Replace any missing or illegible labels. 9. Ensure that proper procedures are established in accordance with OSHA s lockout/tagout procedures (29 CFR ) to prevent accidental startup or release of stored energy. 10. Follow our installation and maintenance instructions for proper installation and care of the tool. 11. Avoid injury. Do not permit the tool to be misused. 12. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon request.

3 notice to operators, maintenance and cleanup personnel page 3 of 12 Model Buster IV Forequarter Keep hands clear. NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before making any blade changes. 2. Disconnect the power supply in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any repairs or maintenance. 3. Disconnect the power supply or have the power supply disconnected in accordance with OSHA s lockout/tagout procedures (29 CFR ) before performing any cleanup. 4. Disconnect the power supply when the tool is not in use. 5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the tool when it is connected to the power supply. 6. Never allow people to walk in front of tool during its use. 7. Never allow people to hold, restrain or catch any part of the carcass while the tool is operating. 8. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depress both triggers simultaneously and the tool should start. Release either trigger and the tool should stop. If the tool malfunctions, remove it from service and report or repair it immediately. 9. Never depress the triggers unless you want to use or test the tool. 10. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels

4 Figure A Idler End parts diagram and list page 4 of 12 * ** ITEM PART NO. PART NAME QTY Flat Hd Socket Cap Screw Idler End Door Flat Hd Socket Cap Screw Door Catch Grease Fitting Lock Nut Socket Head Cap Screw Support Bracket 1 (includes item 7) Bearing Cone Bearing Cup Bearing Cup and Cone Idler Wheel Internal Retaining Ring Flat Hd Socket Cap Screw Side Plate Socket Head Cap Screw Slide Rail Slide Rail Spacer Idler Wheel Shaft Idler End Housing 1 * Tighten to 37 Ibf ft. ** Tighten to Ibf in. Torque wrench nut adapter and torque wrench are available. ITEM PART NO. PART NAME QTY Flat Head Slotted Screw Washer Hex Head Threaded Insert Washer * Hex Head Screw Door Knob Internal Retaining Ring 1 27 page 6** Torque Knob Assembly Dowel Pin 2 29 page 6 Idler End Guide Assembly Socket Hd Shoulder Screw Bushing (spare part only) Guide Mounting Plate Guide Block Cover Socket Head Cap Screw Thrust Bearing Set Screw Hex Head Screw Taper Nut Hinge (includes item 40) Hinge Pin Hinge Spacer Flat Hd Socket Cap Screw Idler End Hinge Cover 1

5 parts diagram and list page 5 of 12 Model Buster IV Forequarter Figure B Drive End * ** * Tighten to 37 Ibf ft. ** Tighten to 80 Ibf ft. Wrench is available for item 38. ITEM PART NO. PART NAME QTY 1 page 7 Handle Assembly Conduit Conduit Clamp Pan Head Slotted Screw Internal Retaining Ring Door Knob Washer * Hex Head Screw 6 9 page 7 Hanger Assembly Socket Head Cap Screw Driven Gear, 86 Teeth Bearing Cover Ball Bearing Socket Head Cap Screw Bearing Housing O ring Hex Socket Pipe Plug Pan Head Screw Washer Flat Head Screw 2 ITEM PART NO. PART NAME QTY Drive End Housing (incls. items 18 and 44) Oil Seal Splined Spacer Flat Hd Socket Cap Screw Hinge Pin Hex Head Screw Split Lock Washer Hinge (includes item 25) Drive Wheel Cover Nut Cover Plate Flat Hd Socket Cap Screw Socket Head Cap Screw Drive Guide Block Cover Dowel Pin Drive Guide Mounting Plate Bushing (spare part only) Door Catch ** Bearing Locknut Drive Wheel Flat Hd Socket Cap Screw Drive End Rail Cover Pan Head Screw Blade Guide Danger Label Saw Frame Rail Idler End Rail Cover Flat Hd Socket Cap Screw 3 48 page 6 Drive End Guide Assembly

6 parts diagrams and list page 6 of 12 ITEM PART NO. PART NAME QTY Figure C Torque Knob Assembly Thrust Bushing Internal Retaining Ring Torque Knob Shaft Woodruff Key Flanged Bearing Race O-ring Hex Lock Nut Torque Knob Roller Bearing Ball Plunger Torque Knob Cover Pan Head Screw Torque Knob Assembly (includes items 1-12) Lock Pin Knob Socket Set Screw Drive End Lock Pin Bushing Idler End Lock Pin Bushing Compression Spring Drive End Lock Pin Idler End Lock Pin Pan Head Screw Drive End Guide Housing Idler End Guide Housing Guide Plug Back up Blade Guide Socket Head Cap Screw Fiber Blade Guide Blade Guide Mtg. Plate Blade Guide Insert Pan Head Screw Drive End Guide Assembly (includes items 13-26) Idler End Guide Assembly (includes items 13-26) O-ring Ball Bearing Socket Head Cap Screw Bearing Retaining Flange Socket Head Cap Screw Split Lock Washer Locator Pin Gear Housing O-ring Square Key 1 37 page 8 Electric Motor Threaded Fitting Hex Head Screw Flat Washer Hex Socket Pipe Plug Oil Seal Socket Set Screw, Cup Pt Drive Gear 60 Hz (30 Teeth) Socket Set Screw, Flat Pt. 1 Motor Accessories, Finned: Cover Gasket Ball Bearing (Front) Ball Bearing (Rear) Motor Rotor Oil Seal Electrical Plug Torque wrench nut adapter Torque wrench Figure D Blade Guide Assembly, Idler and Drive End Figure E Finned Motor and Gear Cover

7 parts diagrams and list page 7 of 12 Model Buster IV Forequarter Figure F Hanger Assembly Cup Point Set Screw Cylindrical Insert Hanger Bracket Clevis and Pin Assembly Hanger Stud Hanger Bracket Collar Clamp Threaded Socket Head Cap Screw Slotted Head Screw Collar Clamp Unthreaded Flat Washer Socket Head Cap Screw 2 ITEM PART NO. PART NAME QTY Strain Relief Connector Reducer Bushing Safety Kill Switch Safety Kill Switch Boot Washer Socket Head Cap Screw 2 19 Gasket (with item 24) 20 Cover (with item 24) Pan Head Slotted Screw Strain Relief Connector Electrical Enclosure Plug Box with cover and gasket 1 Figure G Electrical Box Assemblies Strain Relief Connector Gasket Electrical Box Button Head Cap Screw Gasket Round Hd Slotted Screw Electrical Box Cover Electrical Label w/item Electrical Enclosure Assy (incls. items 27 and 29 32) Figure H Handle Assembly Flat Head Phillips Screw Cover O ring Wire Nut Switch Assembly Bracket Retaining Ring Washer Hex Head Screw Roll Pin Threaded Pin Trigger Lever Bushing Spring Hex Head Screw Washer Handle with item Washer Hex Head Screw Cord and Plug Threaded Pin Wire Connector Handle Assembly 2 (includes items 33 54)

8 parts diagrams and list page 8 of 12 Figure I Electric Motor with Smooth Housing Figure J Electric Control Box Assembly ITEM PART NO. PART NAME QTY Socket Head Cap Screw Seal Motor Cover O ring Ball Bearing Rotor Assembly Retaining Ring Ball Bearing Wave Spring Motor Housing Drive Screw Information Label Gasket Socket Set Screw Threaded Fitting Stator, 460/230V 60Hz 1 Stator and Housing Assembly (items and 14 16) /230V 60Hz Motor, 460/230V 60Hz (items 1 16) Pan Head Slotted Screw Circuit Board ATD Panel Enclosure Spacer Lock Washer Fuse, 115V Terminal Fork Connector Seal Ring Connector Nut Cord Strain Relief Electric Cord ft Electrical Outlet Electrical Plug Electrical Danger Label Wiring Diagram Label Power Cord ft Electrical Control Box Assy. (incl items 17 29, 31 and 32)

9 wiring diagrams, specification and installation instructions page 9 of 12 Model Buster IV Forequarter Figure K Electrical Control Box Wiring Diagram Motor Hook Ups Red/ White Stripe Red/ Black Stripe Switch in Front Handle Switches in Dual Trigger Rear Handle Six Wire Motor Hook up White Black Safety Kill Switch Green Wire Junction Box on Saw * Output voltage between #4 and #5 must equal input voltage. Please disconnect any other voltage supplied to coil. Starter coil is supplied by customer. Electric Circuit Board p/n White Green Black Starter Coil* White Neutral Black Hot Green 120 Volt Supply 60Hz. Nine Wire Motor Hook up To reverse rotation interchange any two AC input wires SPECIFICATIONS Model Buster IV Forequarter Motor Power 3.3 hp 2500 W Operating Voltage 230/460 V, 3 phase, 60 Hz Capacity 180 carcasses / hour Control Handles Electric Dual Anti-tie Down Distance between guides in 451 mm Blade Length in 3023 mm Overall Length 54 in 1372 mm Weight 190 lbs 86 kg INSTALLATION INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN AC- CORDANCE WITH OSHA S LOCKOUT/TAGOUT PRO- CEDURES (29 CFR ) BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS. ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL ELECTRICAL CODES. 1 Post all DANGER CUTTING TOOL IN OPER- ATION SIGNS. Refer to figure 1 (below). Figure 1 part number

10 2 Install the electrical control box in a dry location that will not be subject to wash downs. 3 Wire the electrical control box. Refer to Figures J, K and 2 on pages 8, 9 and Run wires from the appropriate AC power supply to terminals 2 and 3 inside the control box. Connect the AC ground to the panel (item 19, Figure J, page 8). Check the label inside the control box cover for the correct voltage and frequency. Figure 2 Anti Tie Down Control Box installation instructions page 10 of 12 a power cord with three wires plus an earth ground wire. 4.2 Make sure drive wheel (Figure B, item 39, page 5) rotates counterclockwise. The power supply must be connected to perform the above test only. 5 Install the balancer above the work station on a trolley. 5.1 The trolley should have sufficient travel to allow the operator to reach the entire work area. Refer to figure 3 for dimensions. 5.2 The trolley used must have free travel with no binding. To 120V 60Hz AC Power Supply* To Wire Junction Box Figure 3 Overall length 54 in. Rail thickness 1 in. To Starter Coil* 11 1 / 4 in. Rear View of Buster IV Forequarter 17 3 / 4 in. Frame Thickness 1 3 / 4 in. * Supplied by Customer 3.2 Run wires from terminals 4 and 5 to a starter coil (supplied by the customer). Disconnect any other source of power to the starter coil. The coil operating voltage is indicated on the label inside the control box cover and must be the same as the AC power supply. 3.3 The connection between the Buster IV Forequarter saw and the control box is pre wired and is approximately 22 feet long. 4 Wire the motor. Refer to Figure K on page Follow the wiring diagram shown for all dual voltage (6 or 9 lead) motors. All motors require 6 Suspend the Buster IV Forequarter Saw from the balancer. 6.1 Adjust the balancer to the operator s preference. 7 Install beef guiding rails. Refer to Figure 4. Figure 4 Beef guiding rails are to be supplied by the customer. This diagram is merely intended to show a viable assembly which is currently in use and working satisfactorily. 2 in Dia. Adjustable 4 1 / 2 in Opening Approx. 16 in To Balancer 15 in Approx. Adjustable 9 10 ft

11 operation and maintenance instructions page 11 of 12 OPERATION INSTRUCTIONS ALWAYS DISCONNECT THE POWER SUPPLY IN AC- CORDANCE WITH OSHA S LOCKOUT/TAGOUT PRO- CEDURES (29 CFR ) BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS. 1 Turn on the power. 2 Prior to use or daily, perform the following tests. 2.1 Make sure that the dual anti-tie down control handles (top handles) are working correctly. Depress each trigger separately and the tool should not start. Depress both triggers simultaneously (within one second of each other) and the tool should start. Release either or both triggers and the tool should stop. If the tool malfunctions, remove it from service and report the problem to your supervisor immediately. 2.2 Make sure that the Buster IV Forequarter saw moves freely on its balancer. 2.3 Make sure all four DANGER CUTTING TOOL IN OPERATION signs are posted. 3 Making the cut. 3.1 A Jarvis serviceman will be available to train you in the proper technique to make the cut. grease fitting MAINTENANCE INSTRUCTIONS torque knob blade guide tooth direction Figure 5 blade guide water manifold ALWAYS DISCONNECT THE POWER SUPPLY IN AC- CORDANCE WITH OSHA S LOCKOUT/TAGOUT PRO- CEDURES (29 CFR ) BEFORE PERFORMING ANY REPAIRS OR MAINTENANCE. 4 Daily: Model Buster IV Forequarter 4.1 The Buster IV Forequarter saw is equipped with dual anti-tie down control handles (top handles). Check for the correct operation of the dual antitie down control handles prior to use or daily. Depress each trigger separately and the tool should not start. Depress both triggers simultaneously (within one second of each other) and the tool should start. Release either or both triggers and the tool should stop. If the tool malfunctions, repair or remove it from service immediately. 4.2 Clean and check the blade guide assemblies. Refer to Figure D on page 6 for referenced items Remove four (4) screws (item 18) Remove fiber blade guides (item 23) Remove six (6) screws (items 26) Slide the blade guide mounting plate (item 24) out of the guide housing (item 19) Remove screw (item 22) Rotate or replace back-up blade guide (item 21) as required Reinstall and tighten screw (item 22) Rotate or replace blade guide inserts (item 25) as required Insert a feeler gage between the blade guide inserts (item 25) Apply a light pressure to the outside of the blade guide inserts (item 25) Tighten the six (6) screws (item 26) Replace fiber blade guides (item 23) Install and tighten four (4) screws (item 18). 4.3 Check the rear wheel. Refer to the Figure B on page 5 for referenced item Tighten locknut (item 38) to 80 lbf ft. Jarvis wrench is available. 4.4 Check the front bearings. Refer to the Figure A on page 4 for referenced item Grease the front wheel bearings through grease fitting (item 5) with USDA approved wheel bearing grease

12 4.5 Check the oil in the gear housing. Refer to Figure E on page 6 for referenced item Check the level of oil in the gear housing (item 34) Change the oil if these conditions exist: The oil contains water. The oil is dark or gritty. Any bearing is being replaced The saw should be tilted rearward and filled with approximately 1 1 / 2 quarts of SAE 80W - 90 EP hypoid gear lube. 4.6 Check the cord and electrical outlet assemblies. Refer to Figure J on page 8 and Figure 5 below for referenced items Check cords and plug assembly (items 28 and 30) for wear. Replace if necessary. Green Screw Green Wire Black Screw Black Wire Silver Screw White Wire Plug From Forequarter Saw Figure 5 Silver Screw White Wire Outlet Green Screw Green Wire Bronze Screw Black Wire From Elec. Control Box 5 Weekly. 5.1 Clean the torque knob. Refer to Figure C on page 6 for referenced items Remove the torque knob assembly (items 1 12) Remove screws (item 12) Remove cover (item 11) Turn the torque knob over Remove retaining ring (item 2) Remove shaft (item 3) Clean all grease out of the torque knob Turn the torque knob so that ball plungers (item 10) are visible Pour oil onto the ball plungers Work each ball plunger up and down with a wooden dowel to lubricate the springs. maintenance instructions page 12 of Apply Jarvis 1315 White Grease to the ball plunger surface and to the roller bearing (item 9) Install shaft (item 3) Rotate the shaft slightly until you can feel the balls fall into their holes Install the retaining ring (item 2) Tighten the torque knob to lbf in. Torque wrench nut adapter and torque wrench are available Install the cover (item 11) Install the screws (item 12) Install the torque knob on the Buster IV Forequarter saw. 6 WHEN NECESSARY: 6.1 Replace the blade Open doors (item 2, Figure A, page 4 and item 29, Figure B, page 5) Loosen the torque knob assembly (item 27, Figure A, page 4) by turning it fully counterclockwise Raise the blade guide assemblies (item 29, Figure A, page 4 and item 48, Figure B, page 5) so that both guide assemblies are parallel to the floor Remove the old blade and discard Install the new blade (part number ) with teeth pointing inward, toward the frame Tighten the torque knob until it clicks Twist the blade so that the teeth point downward; set the blade guide assemblies down over the blade Close the doors Tighten the torque knob after saw has run a few minutes. 6.2 Tighten the front wheel. Refer to Figure A on page 4 for referenced item Turn the front bearing locknut (item 6) clockwise until hand tight.

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