End Mills. Mono Crystal Diamond Nano Blade Series. Nano Blades. Ball End Mill R 0,1 mm ~ Square End Mills Ø 0,05 mm ~ SOLUTIONS FOR INDUSTRIES VOL.
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1 SOLUTIONS FOR INDUSTRIES Mono Crystal Diamond Nano Blade Series Nano Blades VOL.3 End Mills Ball End Mill R 0,1 mm ~ Square End Mills Ø 0,05 mm ~ Suitable applications Super precise cutting Mirror finish cutting Lens Metal Mold Plastic products Lens products Non ferrous products
2 Mono Cystal Diamond "Nano Blade" Series End Mill Ball End Mill... Square End Mill.... NB-EOS, NB-EDS Turning bite NB-CT Turning Rbite NB-UCT END MILL, NB-EOS Ball End Mill from R 0,1 mm and up Square End Mill from Ø 0,05 mm and up! Dimensions Ball nose unit: (mm) Neck length Neck dia. R l D1 0,1 0,4 0,18 0,2 0,8 0,37 0,3 1,2 0,55 0,4 1,6 0,75 0,5 2 0,95 0,75 3 1, ,95 Shank dia. d OAL L 4 40 Square unit: (mm) Diameter Dc Length of cut l Neck length l2 Neck dia. 0,05 0,025 0,1 0,04 0,1 0,05 0,2 0,085 0,2 0,1 0,4 0,18 0,3 0,15 0,6 0,28 0,4 0,2 0,8 0,37 0,5 0,25 1 0,45 1 0,5 2 0,95 1,2 0,6 2,4 1,15 1,5 0,75 3 1, ,95 D1 Shank dia. d OAL L
3 Turning R bite NB-UCT Nano finishing for lens molds We customize tool dimensions to meet your requierements we also regrind. Please inquire Inspection Table Contour Accuracy Within 100 nm Contour Accuracy Within 50 nm Achieved contour Accuracy of 20 nm! (nm) ( ) Tip of tool Turning bite NB-CT Mirror finishing for Acrylic or non ferrous products We customize tool dimensions to meet your requierements we also regrind. Please inquire End mill with multi-blades NB-EDS Mirror finishing for Acrylic or non ferrous products mono crystal diamond We customize tool dimensions to meet your requierements we also regrind. Please inquire 3
4 Cutting data Aluminium model Phenomenal gloss finish is archieved at cutting conditions of carbide tools Size R0,75 Material A7075 Cutting speed 214m/min(45.500min -1 ) 500mm/min(0.011mm/t) Depth of cut ap=0,018mm Pf=0,013mm Coolant Mist Machine Vertical M/C Coated carbide End Mill Cutting data Aluminium model Surface roughness is reduced to 1/6 of that performed by PCD tools Size R0,75 Material A7075 Cutting speed 188m/min(40.000min -1 ) 500mm/min(0,013mm/t) Depth of cut Coolant Machine Cusp Hight ap=0.01mm Pf=0.01mm Mist Vertical M/C 17nm Surface roughness PCD Ra:approx.300nm Surface Roughness (nm) mono crystal diamond approx. 1/ Angle of surface ( ) mono crystal diamond Ra:approx.40nm Cutting direction Cutting direction Foggy finish Mirror finish 4
5 Cutting data Transparent Acrylic model Transparent surface finish is archived Comparison of the surface finish Size R0,75 Material Acrylic Cutting speed 188m/min(40.000min -1 ) 500mm/min(0,013mm/t) Depth of cut ap=0,01mm Pf=0,01mm Coolant Machine Mist Vertical M/C PCD End Mill Coated End Mill Non Coated End Mill Cutting data Lens mold model Machining lens mold is now possible Size R 1 Material Ni- P Cutting speed 163 m/min min -1 Depth of cut Coolant 400 mm/min 0,015 mm/t ap=0,005 mm Pf=0,028 mm Mist Machine Vertical M/C Rotation between surface roughness and surface angle Difference between Nano Blade and PCD 10 surface 15 surface Nano Blade mono crystal diamond PCD poly crystal diamond 40 surface 40 surface Ra:30nm Ra:41nm 20 surface 40 surface Ra:46nm Ra:48nm Rotation between surface roughness and surface angles Mirror finish Visible cutting tracks 5
6 Cutting data Micro channel mold model Nano milling without burrs on paths NB-EOS Size Ø 0,05 Material Acrylic Cutting speed 4,7 m/min min mm/min 0,007mm/t Depth of cut 0,002 mm Slot width 0,136 mm Slot depth 0,1 mm Coolant Mist Machine Vertical M/C Milling time 13 hours ❶ ❷ ❸ ❶ ❷ ❸ Finished without burrs or chipping of model 6
7 Finding the right tool for your application can be challenging, but not with OSG s interactive Electronic Catalogue, OSG s E-Catalogue incorporates advanced user interface features such as a comprehensive index, Full search facility, handy Bookmarking and convenient Note taking. Visit our website 7
8 OSG EUROPE s.a. Av. Lavoisier 1 B-1300 Wavre Nord Belgium Tel Fax info@osgeurope.com TOOL COMMUNICATION specifications subject to change without notice All rights reserved. OSG Europe EURnanoblade02R10a OSG EUROPE : The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsable for any printing error in technical, price and/or any other data.
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