PRODUCT INFORMATION SERIES VOL.3. Diamond Coated End Mills for Graphite! DG Coated End Mill Series: DG-EBD / DG-LN-EBD / DG-CPR.

Size: px

Start display at page:

Download "PRODUCT INFORMATION SERIES VOL.3. Diamond Coated End Mills for Graphite! DG Coated End Mill Series: DG-EBD / DG-LN-EBD / DG-CPR."

Jordan Logan
6 years ago
Views:

1 PODUCT INFOMATION DG SEIES VOL.3 Diamond Coated End Mills for! DG Coated End Mill Series: DG-EBD / DG-LN-EBD / DG-CP

SEIES Diamond Coated End Mills for Features of Coating

DG Coating Competitor's diamond coating Sharp cutting edge

chipping of the workpiece Stable diamond crystals for

cutting edge Features of shape Seamless shape improves

No corner burrs Corner burrs Without having an edge between

on work surface and makes better finish.

captured through projection photography (the portion

small-diameter size that copies the shape of the edge, the

2 SEIES Diamond Coated End Mills for Features of Coating Smooth diamond coating achieved through advanced technology. DG Coating Competitor's diamond coating Sharp cutting edge with minimal roundness Low resistance to minimize the chipping of the workpiece Stable diamond crystals for milling graphite Irregular huge diamond grains exist on the cutting edge Features of shape Seamless shape improves contour milling quality. No corner burrs Corner burrs Without having an edge between the corner radius and the radial relief, it prevents steps on work surface and makes better finish. DG-EBD General shape DG-EBD General shape Condition of edge captured through projection photography (the portion connecting the radial edge with the ball edge) Even with a small-diameter size that copies the shape of the edge, the beautiful cutting face and the smooth coating enable the end mill to draw a clean edge. 1 x 2 1 x 2 DG Coating Competitor's diamond coating 1.

3 VAIAtion SEIES Features of Coating Smooth diamond coating archieved through advanced technology. Stocked Types Abbreviation Sizes Items Applications 2~6 The cutting portion and the shank have the same shape, without creating interferance. Therefore, the extension length can be adjusted freely. 0,2~2 An effective length that is ideal for the depth of cut can be selected, making highly efficient milling possible. ø0,5~ø12 An ideal radius shape has been adopted with the electrode discharge gaps in mind. Together with a high-precision radius shape, this is ideal for finishing shaped surfaces. 0,05 Features of Coating Smooth diamond coating achieved through advanced technology. When using the DG Coated Ball End Mills, stable machining is possible even when machining small particle, high-density graphite. Compared with coated carbide end mills, a tremendous improvement in tool life has been made possible. Tools Size Work Material Speed Feed Milling Method Depth of Cut Coolant Machine Vertical Machining Tool life results DG-LN-EBD 2 20 ight description min mm/min Straight line machining ap=0,5mm pf=0,8mm Dry BT40 Center Wear after milling 394m 0,261 0,078 0,061 0,048 0,05 0,1 0,15 0,2 0,25 0,3 2.

4 SEIES DG Coated for Two Flute Ball Nose (Straight shank) DG-EBD HIGH PEFOMANCE HIGH PEFOMANCE ALTA PESTAZIONE HAUTE PEFOMANCE Diamand coated end mills for graphite milling GD Diamant beschichteter Kugelfräser fûr Graphitbearbeitung DG ivestimento al diamante per Grafite evêtement diamant pour usinage graphite HIGH PEFOMANCE HIGH PEFOMANCE ALTO ENDIMIENTO Diamant belagte fræsere til fræsning i grafit Diamant belagda fräsar för grafit ecubrimiento de Diamante para fresado de grafito CABIDE FIT DG ± EDP D L l d Stock Price D l L d ecommended Milling Conditions l L Work Material (mm) oughing Finishing (min-1) (mm/min) (mm) (min-1) (mm/min) (mm) Short Long Short Long ap Pf Short Long Short Long ap Pf ~ ~ ~ ,4 1, ~ ~ ,12 0, ~ ~ ~ ,6 1, ~ ~ ,18 0, ~ ~ ~ ,8 2, ~ ~ ,22 0, ~ ~ ~ ~ ~ 900 0,26 0, ~ ~ ~ ,2 3, ~ ~ 750 0,3 0,3 Set the diagonal plunge angle to be approximately 0,5 and Adjust the speed, the feed rate, and the depth of cut to suit your operating conditions, such as the milling shape, machine rigidity, tool holder rigidity, and work holding force. 2. If you are unable to raise the speed and feed rate higher than those indicated in the table above, lower the speed and feed rate using the same ratio. 3. If the workpiece gets chipped or if the operation requires a higher level of milling precision, lower the feed rate as necessary. 4. Depending on the shape, if the workpiece chatters, lower the speed and feed rate using the same ratio. 5. To mill graphite, use a dedicated milling machine. To prevent inhalation of dust, use a dust collector and a dust mask when working around graphite. 6. During milling, keep the runout at the tip of the end mill to be less than 0.01 mm. 7. To achieve efficient finishing, the feed rate may be adjusted as high as triple the rate. 8. For high-efficiency machining, lower the feed rate as far down as 30% for high-load operations such as slotting. This can minimize the amount of cutting remnants resulting from the flexing of the tool. 9. If gouging occurs while milling a flat area, raise the speed. 10. If a cut involves the shaping of a corner, use the corner radius process of the program, or adjust the speed so that it would not cause chattering, and reduce the speed at the corner at the same time (by approximately 60%). pp c o s we u ge pp c o pp c o s pp o pp o p c c o es ~40 HC ~45 HC ~55 HC ~60 HC ~65 HC SUS ~35 HC GG-GGG ~350 HB Cu Al Ti HS Plast. 3. Delivery from stock Available on short notice

5 DG Coated for Two Flute Ball Nose (with Long Neck) SEIES DG-LN-EBD HIGH PEFOMANCE HIGH PEFOMANCE ALTA PESTAZIONE HAUTE PEFOMANCE NEW sizes Diamand coated end mills for graphite milling GD Diamant beschichteter Kugelfräser fûr Graphitbearbeitung DG ivestimento al diamante per Grafite evêtement diamant pour usinage graphite HIGH PEFOMANCE HIGH PEFOMANCE ALTO ENDIMIENTO Diamant belagte fræsere til fræsning i grafit Diamant belagda fräsar för grafit ecubrimiento de Diamante para fresado de grafito CABIDE ± DG ± ,5 > 30 FIT D l D1 l1 l2 L 15 d EDP D l1 l D1 l2 d L Stock Price ,4 0,20 4 0,60 0,36 11, ,4 0,20 8 0,60 0,36 15, ,6 0,30 6 0,90 0,56 12, ,6 0, ,90 0,56 16, ,8 0, ,20 0,76 21, ,0 0,50 4 1,50 0,96 10, ,0 0,50 6 1,50 0,96 12, ,0 0, ,50 0,96 16, ,0 0, ,50 0,96 22, ,0 0, ,50 0,96 26, ,0 0, ,50 0,96 36, ,5 0,75 6 2,30 1,44 11, ,5 0, ,30 1,44 15, ,5 0, ,30 1,44 21, ,0 1, ,00 1,90 14, ,0 1, ,00 1,90 20, ,0 1, ,00 1,90 24, ,0 1, ,00 1,90 34, ,0 1, ,50 2,90 22, ,0 1, ,50 2,90 42, ,0 2, ,00 3, pp c o s we u ge pp c o pp c o s pp o pp o p c c o es ~40 HC ~45 HC ~55 HC ~60 HC ~65 HC SUS ~35 HC GG-GGG ~350 HB Cu Al Ti HS Plast. 4. Delivery from stock Available on short notice

6 SEIES DG Coated for Two Flute Ball Nose (with Long Neck) DG-LN-EBD / ecommended Milling Conditions Work Material l2 oughing Finishing (min-1) (mm/min) (mm) (min-1) (mm/min) (mm) Short Long Short Long ap Pf Short Long Short Long ap Pf 0, ~ ~ 480 0,04 0, ~ ~ 400 0,012 0,012 0, ~ ~ 250 0,03 0, ~ ~ 210 0,012 0,012 0, ~ ~ 480 0,06 0, ~ ~ 400 0,018 0,018 0, ~ ~ 385 0,05 0, ~ ~ 320 0,018 0,018 0, ~ ~ 280 0,05 0, ~ ~ 230 0,021 0,021 0, ~ ~ 575 0,10 0, ~ ~ 480 0,030 0,030 0, ~ ~ 410 0,08 0, ~ ~ 340 0,030 0,030 0, ~ ~ 205 0,07 0, ~ ~ 170 0,030 0,030 0, ~ ~ 85 0,04 0, ~ ~ 70 0,020 0,020 0, ~ ~ 900 0,15 0, ~ ~ 750 0,045 0,045 0, ~ ~ 865 0,15 0, ~ ~ 720 0,045 0,045 0, ~ ~ 865 0,15 0, ~ ~ 720 0,045 0, ~ ~ ,20 0, ~ ~ 950 0,060 0, ~ ~ 615 0,18 0, ~ ~ 440 0,060 0,060 1, ~ ~ ,3 0, ~ ~ ,090 0,090 1, ~ ~ 740 0,22 0, ~ ~ 530 0,090 0, ~ ~ ,40 1, ~ ~ ,120 0,120 Set the diagonal plunge angle to be approximately 0,3 and 0,5. 1. Adjust the speed, the feed rate, and the depth of cut to suit your operating conditions, such as the milling shape, machine rigidity, tool holder rigidity, and work holding force. 2. If you are unable to raise the speed and feed rate higher than those indicated in the table above, lower the speed and feed rate using the same ratio. 3. If the workpiece gets chipped or if the operation requires a higher level of milling precision, lower the feed rate as necessary. 4. Depending on the shape, if the workpiece chatters, lower the speed and feed rate using the same ratio. 5. To mill graphite, use a dedicated milling machine. To prevent inhalation of dust, use a dust collector and a dust mask when working around graphite. 6. During milling, keep the runout at the tip of the end mill to be less than 0.01 mm. 7. To achieve efficient finishing, the feed rate may be adjusted as high as triple the rate. 8. For high-efficiency machining, lower the feed rate as far down as 30% for high-load operations such as slotting. This can minimize the amount of cutting remnants resulting from the flexing of the tool. 9. If gouging occurs while milling a flat area, raise the speed. 10. If a cut involves the shaping of a corner, use the corner radius process of the program, or adjust the speed so that it would not cause chattering, and reduce the speed at the corner at the same time (by approximately 60%). 5.

7 DG Coated for Bull Nose end Mill SEIES DG-CP HIGH PEFOMANCE HIGH PEFOMANCE ALTA PESTAZIONE HAUTE PEFOMANCE Diamand coated end mills for graphite milling GD Diamant beschichteter Kugelfräser fûr Graphitbearbeitung DG ivestimento al diamante per Grafite evêtement diamant pour usinage graphite HIGH PEFOMANCE HIGH PEFOMANCE ALTO ENDIMIENTO Diamant belagte fræsere til fræsning i grafit Diamant belagda fräsar för grafit ecubrimiento de Diamante para fresado de grafito CABIDE ± 0.01 DG D < 1 0 ~ ~ FIT D l D1 n=0 l1 l2 L 15 d EDP D θ l1 l D1 l2 Z d L Stock Price ,5 0, ,9 0,46 10, ,5 0, ,9 0,46 12, ,0 0, ,5 0,96 16, ,0 0, ,0 1,90 14, ,0 0, ,0 1,90 24, ,0 0, ,0 3, ,0 0, ,0 3, ,0 0, ,0 3, ,0 1, ,0 3, ,0 0, ,0 5, ,0 0, ,0 5, ,0 1, ,0 5, ,0 0, ,0 7, ,0 0, ,0 7, ,0 0, ,0 7, ,0 1, ,0 7, ,0 0, ,0 9, ,0 1, ,0 9, ,0 1, ,0 11, pp c o s we u ge pp c o pp c o s pp o pp o p c c o es ~40 HC ~45 HC ~55 HC ~60 HC ~65 HC SUS ~35 HC GG-GGG ~350 HB Cu Al Ti HS Plast. 6. Delivery from stock Available on short notice

DG-CP / ecommended Milling Conditions Work Material Dc r θn l2 oughing Finishing (min-1) (mm/min) (mm) (min-1) (mm/min) (mm) Short Long Short Long ap ae Short Long Short Long ap ae 0,5 0,1 0 4 20.

8 DG-CP / ecommended Milling Conditions Work Material Dc r θn l2 oughing Finishing (min-1) (mm/min) (mm) (min-1) (mm/min) (mm) Short Long Short Long ap ae Short Long Short Long ap ae 0,5 0, ~ ~ 575 0,05 0, ~ ~ 480 0,05 0,12 0,5 0, ~ ~ 575 0,05 0, ~ ~ 480 0,05 0,12 1 0, ~ ~ 865 0,10 0, ~ ~ 720 0,08 0,24 2 0, ~ ~ ,30 1, ~ ~ ,08 0,64 2 0, ~ ~ ,18 1, ~ ~ 720 0,08 0,64 4 0, ~ ~ ,35 2, ~ ~ ,08 1,40 4 0, ~ ~ ,40 3, ~ ~ ,32 1,50 4 0, ~ ~ ,35 3, ~ ~ ,08 1, ~ ~ ,35 3, ~ ~ ,08 2,00 6 0, ~ ~ ,50 4, ~ ~ ,15 2,40 6 0, ~ ~ ,50 4, ~ ~ ,20 2, ~ ~ ,50 3, ~ ~ ,40 1,60 8 0, ~ ~ 800 2,00 4, ~ ~ 500 0,10 2,00 8 0, ~ ~ ,00 5, ~ ~ ,20 2,80 8 0, ~ ~ 800 2,00 3, ~ ~ 500 0,10 1, ~ ~ 800 2,00 3, ~ ~ 500 0,20 1, , ~ ~ ,50 7, ~ ~ ,20 4, ~ ~ ,50 6, ~ ~ ,40 3, ~ ~ ,00 8, ~ ~ 815 0,40 4,00 Set the diagonal plunge angle to be approximately 0,3 and 0,5. 1. Adjust the speed, the feed rate, and the depth of cut to suit your operating conditions, such as the milling shape, machine rigidity, tool holder rigidity, and work holding force. 2. If you are unable to raise the speed and feed rate higher than those indicated in the table above, lower the speed and feed rate using the same ratio. 3. If the workpiece gets chipped or if the operation requires a higher level of milling precision, lower the feed rate as necessary. 4. Depending on the shape, if the workpiece chatters, lower the speed and feed rate using the same ratio. 5. To mill graphite, use a dedicated milling machine. To prevent inhalation of dust, use a dust collector and a dust mask when working around graphite. 6. During milling, keep the runout at the tip of the end mill to be less than 0.01 mm. 7. When making a rough cut with a ø4 end mill or greater, you can raise the feed rate as high as triple the rate, for making a Z cut depth that is less than the corner radius. 8. To achieve efficient finishing, the feed rate may be adjusted as high as triple the rate. 9. For high-efficiency machining, lower the feed rate as far down as 30% for high-load operations such as slotting. This can minimize the amount of cutting remnants resulting from the flexing of the tool. 10. When finishing a horizontal plane, lower the feed rate as far down as 40% on a milling machine that operates quietly. 11. When finishing a shape with a corner radius, change the milling pitch (corner radius x 0.06 = finishing pitch). 12. If a cut involves the shaping of a corner, use the corner radius process of the program, or adjust the speed so that it would not cause chattering, and reduce the speed at the corner at the same time (by approximately 60%). machining using the DG Series Data Provider Process Tool Machining mode Speed (min -1 Cutting Time ) Feed (mm/min) (min) Leveled contour oughing F2039G 10 SS roughing Semi-Finishing DG-EBD Corner contour machining Leveled contour Finishing DG-EBD fi nishing ,35 0, Finishing DG-EBD Corner contour machining ,25 0,25 24 Finishing DG-EBD Corner contour machining ,2 0,2 33 Finishing DG-LN-EBD 1 60 Corner contour machining ,15 0,15 7 OSG EUOPE s.a. Av. Lavoisier 1 B-1300 Wavre Nord Belgium Tel Fax info@osgeurope.com TOOL COMMUNICATION Tool specifications subject to change without notice OSG Europe: All rights reserved. OSG Europe EUDG-Vol30911a The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsable for any printing error in technical, price and/or any other data.

PRODUCT INFORMATION CBN-SXR CBN-LN-SXR CBN-SXB CBN-LN-SXB. CBN End Mill Series

PRODUCT INFORMATION CBN-SXR CBN-LN-SXR CBN-SXB CBN-LN-SXB. CBN End Mill Series PRODUCT INFORMATION CBN-LN-SXR CBN-LN-SXB CBN End Mill Series The helical flutes are changing the CBN end mills! Highly Appealing OSG CBN End Mill Series Are you bothered by these issues? The work material