FRU Parts List. FRU Parts List Phaser 840/850: CYRxxxx Phaser 860: CRPPYMDSxx Phaser 860/8200: PPPRxxxxx
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1 FRU Parts List This topic provides a list of field-replaceable units for the Phaser 840 / 850 / 860 and the Phaser 8200 Color Printers. Changes to Tektronix and Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Product type or model number Serial number of the printer Serial numbering. Phaser 840/850: CYRxxxx Phaser 860: CRPPYMDSxx Phaser 860/8200: PPPRxxxxx C - indicates the headquarters of the city or country of the manufacturing company, B = Beaverton, M = Malaysia. Y - numerically indicates the last digit of the year of manufacture, ranging from 0 to 9. R - indicates the modification level (rev) of the printer, ranging alpha-numerically from 0 to Z. Phaser 840/850 only: an F represents printers for the FreeColorPrinters Program exclusively. xxxx - numerically indicates the sequence of the printer, among the printers produced, matching the other parameters. PP - indicates the product code, XC/LGP = 860, XD/LHW = 860DPF, LTH = 8200, LUK = 8200DPF. M - indicates month of manufacture, ranging alpha-numerically from to C. D - indicates the day of the month of manufacture, ranging alpha-numerically from to X. S - indicates the configuration site for the product, W = Wilsonville, OR, V = Oostrum, Netherlands, P = Paneng, Malaysia. FRU Parts List 8-207
2 Cabinet FRU s Fig 8- Cabinet FRUs Phaser 840/850/860/8200 Color Printer - Service Manual
3 Table 8- Cabinet FRUs Right cover, 8408/50 Right cover, 840GP Designer Edition Right cover, 860/ Front cover, jam access, Phaser 840 Front cover, jam access door, 840GP Designer Edition Front cover, jam access, Phaser 850 Front cover, jam access, Phaser 860/8200 Hinge, Front cover pivot, 840/850 Hinge, Front cover pivot Phaser 860/8200 Front cover, control panel, Phaser 840 Front cover, control panel, 840GP Designer Edition Front cover, control panel, Phaser 850 Front cover, control panel, Phaser 860 Front cover, control panel, Phaser 8200 Left cover, 840/850 Left cover, 840GP Designer Edition Left cover, Phaser 860/8200 Exit cover, Phaser 840 Exit cover, 840GP Designer Edition Exit cover, Phaser 850 Exit cover, Phaser 860/8200 Top cover with inkload door, 840/850 Top cover with inkload door, 840GP Designer Edition Top cover with inkload door, Phaser 860 Top cover with inkload door, Phaser 8200 Rear cover, 840/850 Rear cover, 840GP Designer Edition Rear cover, Phaser 860/ Printer feet FRU Parts List 8-209
4 Imaging FRU s Fig 8-2 Imaging FRUs Table 8-2 Imaging FRUs Y-axis pulley assembly, Phaser 840 Y-axis pulley assembly, Phaser 850/860/8200 Drum maintenance actuators, left and right Phaser 840 Drum maintenance actuators, left and right Phaser 850/860/ Phaser 840/850/860/8200 Color Printer - Service Manual
5 Table 8-2 Imaging FRUs Maintenance drawer guide, right, 840/850 Maintenance drawer guide, right, Phaser 860/8200 Maintenance drawer, with 0k roller, Phaser 840/850 Maintenance drawer, with 0k roller, Phaser 860/8200 Maintenance drawer guide, left, 840/850 Maintenance drawer guide, left Phaser 860/8200 Spring, transfix actuation. Part of Drum/Transfix Assy Kit, Phaser 840 Spring, transfix actuation, Phaser 850/860/8200 Drum/transfix assembly kit, Phaser 840 Drum/transfix assembly kit, Phaser 850 Drum/transfix assembly kit, Phaser 860/8200 Cap/wipe/purge assembly, Phaser 840 Cap/wipe/purge assembly, Phaser 850/860/8200 Printhead kit, Phaser 840 Printhead kit, Phaser 850 Printhead kit, Phaser 860 Printhead kit, Phaser Cable, printhead data Ink loader, Phaser 840 Ink loader, Phaser 850 Ink loader, Phaser 860 Ink loader, Phaser 8200 Vacuum hose, rubber Tubing Kit (includes hoses and vacuum filter) Vacuum/pump assembly Vacuum hose, rigid. see # Head maintenance drive belt. Part of Belt Kit Pulley, head maintenance drive. Part of Gear Kit, Phaser 840/850 Part of Gear Kit, Phaser 860/ Head maintenance timing belt and ratchet clips. Part of Belt Kit Plug, Maintenance drawer life counter Y-axis tensioner, Phaser 850/860/ Cover heat plate, printhead thermal duct Head tilt return spring (refer to SB 54) Tilt arm spring (refer to SB 54) FRU Parts List 8-2
6 Paper Path FRU s a b Fig 8-3 Paper path FRUs 8-22 Phaser 840/850/860/8200 Color Printer - Service Manual
7 Table 8-3 Paper path FRUs Guide, media tray, right, Phaser 840/850 Guide, media tray, right, Phaser 860/8200 Guide, pick assembly, Phaser 840/850 Guide, pick assembly, Phaser 860/8200 Guide, media tray, left, Phaser 840/850 Guide, media tray, left, Phaser 860/8200 Lower feed roller, Phaser 840 Lower feed roller, Phaser 850/860/8200 Paper pick roller, Phaser 840/850 Paper pick roller, Phaser 860/8200 Drum/paper heater assembly, Phaser 840/850 Drum/paper heater assembly, Phaser 860/ Duplex paper guide Upper feed assy, top half, with circuit bd, Phaser 840 Upper feed assy, lower half, Phaser 840 Upper feed assy, lower half, Phaser 850/860 Upper feed assy, top half, with circuit bd, Phaser 850/860/8200 Duplex roller, Phaser 840 Duplex roller, Phaser 850 Duplex roller, Phaser 860/ Upper stripper finger assembly a b b Rapid Release Guide Conversion Kit, Phaser 840 (see Service Bulletin 456 Rev. ) Stripper blade shaft Rapid release guide blade assembly, Phaser 840/850 Rapid release guide blade assembly, Phaser 860/8200 Exit roller, Phaser 840 Exit roller, Phaser 850 Exit roller, Phaser 860/8200 Guide, lower exit, pivoting, 840/850 Guide, lower exit, pivoting, Phaser 860/ Rapid release guide actuation lever (refer to SB 54) Rapid release guide cam follower arm (refer to SB 54) Rapid releas guide actuation spring (refer to SB 54) FRU Parts List 8-23
8 Motor and Fan FRUs Fig 8-4 Motor and fan FRUs 8-24 Phaser 840/850/860/8200 Color Printer - Service Manual
9 Table 8-4 Motor and fan FRUs X-axis motor with gear X-axis drive assembly, Phaser 840 X-axis drive assembly, Phaser 850/860/ Drum fan Paper path motor Y-axis motor, Phaser 840 Y-axis motor, Phaser 850/860/8200 Process motor, with encoder, Phaser 840 Process motor, with encoder, Phaser 850 Process motor, with encoder, Phaser 860/ Main fan FRU Parts List 8-25
10 Circuit Board FRUs 3 7a Fig 8-5 Circuit Board FRUs Table 8-5 Circuit board FRUs a 4b 4c 4d I/O board, right, Phaser 840/850 I/O board, right, Phaser 860/8200 I/O board, left, Phaser 840 I/O board, left, Phaser 850/860/8200 IDE hard drive, internal, Phaser 840 IDE hard drive, internal, programmed, Phaser 850 IDE hard drive, internal, programmed, Phaser 860 IDE hard drive, internal, Phaser 8200 Blank cover plate (no hard drive) 00Base T Ethernet card, Phaser 840 LocalTalk network card, Phaser 840 Token Ring network card Phaser 840/850 Blank cover plate, no network card 8-26 Phaser 840/850/860/8200 Color Printer - Service Manual
11 Table 8-5 Circuit board FRUs a Phaser 840 Masked Code ROM DIMM, English OS.36/PS 8.64/Eng 8.2/Net 0.50 Code ROM DIMM, English OS.38/PS 8.76/Eng 8.22/Net 0.62 Code ROM DIMM, Japanese Morisawa Code ROM DIMM, Chinese Traditional Code ROM DIMM, Chinese Simplified Code ROM DIMM, Korean Hangul Code ROM DIMM, Japanese Heisei Phaser 850 One Time Programmable Code ROM DIMM, English, Base Code ROM DIMM, English, Plus Code ROM DIMM, Japan Heisei, Base Code ROM DIMM, Japan Heisei, Plus Phaser 860 Code ROM DIMM, Base Code ROM DIMM, Plus Phaser 8200 Code Flash DIMM, Base Code Flash DIMM, Plus Japanese Morisawa and Heisei, Chinese Traditional and Simplified, Korean Hangul fonts on the internal hard drive 32-Mbyte RAM DIMM, Phaser 840/ Mbyte RAM DIMM, Phaser Mbyte RAM DIMM, Phaser 840/ Mbyte RAM SODIMM, Phaser 860/ Mbyte RAM DIMM, Phaser Mbyte RAM SODIMM, Phaser 860/8200 Main board, Phaser 840 Main board, Phaser 850 Main board, Phaser 860 Main board, Phaser 8200 Board pull-out handle, Phaser 840/850 Board pull-out handle, Phaser Dallas Real Time Clock/NVRAM Module, Phaser Power supply SCSI riser board assembly, Phaser 840 Blank cover plate (no SCSI riser board), Phaser Boot ROM/Printer ID, Phaser 840/850/860B/8200B Boot ROM/Printer ID, Phaser 860DP/8200DP Jumper, +40 volt isolation Power control board, Phaser 840 Power control board, Phaser 850 Power control board, Phaser 860 Power control board, Phaser 8200 FRU Parts List 8-27
12 Solenoid and Clutch FRUs Fig 8-6 Solenoid and Clutch FRUs 8-28 Phaser 840/850/860/8200 Color Printer - Service Manual
13 Table 8-6 Solenoid and clutch FRUs Electric clutch, upper feed roller, exit roller, Phaser 840 Electric clutch, upper feed roller, exit roller, Phaser 850/860/8200 Electric clutch, pick roller, Phaser 840/850 Electric clutch, pick roller, Phaser 860/8200 Electric clutch, drum maintenance, Phaser 840 Electric clutch, drum maintenance, Phaser 850/860/8200 Electric clutch, cap/wipe/purge drive, Phaser 840 Electric clutch, cap/wipe/purge drive, Phaser 850/860/ Solenoid, transfix assembly Transfix solenoid latch cam (refer to SB 54) FRU Parts List 8-29
14 Gear and Belt FRUs Fig 8-7 Gear and belt FRUs Phaser 840/850/860/8200 Color Printer - Service Manual
15 The Phaser 840/850/860 printer gears and belts are all part of kits. When referencing a specific part, its associated kit will be listed in the Kit column, with a description of the particular part listed in the column. The kits are as follows: Phaser 840/850 Gear Kit - Part # Phaser 860/8200 Gear Kit - Part # Phaser 840/850/860/8200 Belt Kit - Part # Table 8-7 Gear and belt FRUs Gear Kit 5 Pulley, lower paper transport. 2 Belt Kit 2 Paper feed roller drive belt. 3 Belt Kit 5 Tensioner, process belt. 4 Gear Kit Lower process, gear/pulley; 5 Belt Kit Process drive belt. 6 Gear Kit 5 Roller, flat, head maintenance. 7 Gear Kit 5 Head tilt cam gear Guide, head tilt 9 Belt Kit Head maintenance timing belt and ratchet clip. 0 Gear Kit 5 Pulley, drive, head maintenance. Belt Kit Exit roller drive belt. 2 Gear Kit 5 Pulley, exit drive. 3 Belt Kit Tensioner, exit drive belt. 4 Gear Kit 5 Transfix gear, eccentric. 5 Gear Kit 5 Gear, compound eccentric, flagged. 6 Gear Kit 5 Duplex roller, gear pulley. 7 Gear Kit 5 Paper path, idler. 8 Gear Kit 5 Paper path, idler 2. 9 Gear Kit 5 Gear/pulley, upper feed roller, preheat entry. Gear Kit Drum maintenance cam FRU Parts List 8-22
16 Sensor and Flag FRUs Fig 8-8 Sensor and flag FRUs All sensor flags are provided in Flag Kit (Phaser 840 printer) or Flag Kit (Phaser 850/860 printer) Phaser 840/850/860/8200 Color Printer - Service Manual
17 Table 8-8 Sensor and flag FRUs Cap/wipe/purge home flag, Phaser 840 Cap/wipe/purge home flag, Phaser 850/860/8200 Drum maint cam home flag, Phaser 840 Drum maint cam home flag, Phaser 850/860/ Media tray sense flag assy Paper out sensor flag, Phaser 840 Paper out sensor flag, Phaser 850/860/8200 Paper pick flag, Phaser 840 Paper pick flag, Phaser 850/860/8200 Hand feed sensor flag, inside front access cover, Phaser 840 Handfeed sensor flag, inside front access cover, Phaser 850/860/ Preheat entry/left edge sensor, A-size sensor, hand feed sensor Phaser 840 Preheat entry/left edge sensor, A-size sensor, hand feed sensor Phaser 850/860/ Preheater exit sensor assembly Process gear sensor Y-axis encoder kit, Phaser 840 Y-axis encoder kit, Phaser 850/860/8200 Transfix exit sensor flag, Phaser 840 Transfix exit sensor flag, Phaser 850/860 Part of Front cover, Control Panel Front cover open sensor, Phaser 840 Front cover open sensor, Phaser 840GP Front cover open sensor, Phaser 850 Front cover open sensor, Phaser 860/ Duplex paper sensor flag, part of Front Cover Control Panel Part of Front cover, Control Panel Duplex paper sensor, Phaser 840 Duplex paper sensor, Phaser 840GP Duplex paper sensor, Phaser 850 Duplex paper sensor, Phaser 860/8200 Part of Front cover, Control Panel Exit cover open sensor, Phaser 840 Exit cover open sensor, Phaser 840GP Exit cover open sensor, Phaser 850 Exit cover open sensor, Phaser 860/ Drum temperature sensor assembly Transfix exit sensor Paper exit/tray full sensor 9 Paper exit/tray full flag, part of Exit Cover FRU Parts List 8-223
18 High-capacity Paper Tray Assembly a Fig 8-9 High-capacity Paper Tray Phaser 840/850/860/8200 Color Printer - Service Manual
19 Table 8-9 High-capacity Paper Tray FRUs High-capacity paper tray Phaser 840/850 A-size Phaser 840/850 A4-size Phaser 860/8200 A-size Phaser 860/8200 A4-size Paper pick roller Backstop for High-Capacity paper tray assembly High-capacity paper tray assembly, includes tray Phaser 840/850 A-size Phaser 840/850 A4-size Phaser 860/8200 A-size Phaser 860/8200 A4-size FRU Parts List 8-225
20 Service tools Table 8-0 Service tools Y-axis encoder disk spacer tool Y-axis belt tensioner, Phaser Grease, Rheolube Cable, Diagnostics,PC, DB-9F to DB25M Cable, adapter, diagnostics Phaser 840/850 only volt service plug and jumper (Phaser 840/850 only) Head-to-Drum Gap Clip, Phaser Service diagnostics diskette, SW, Phaser 840 Service diagnostics diskette, SW, Phaser 850 Phaser 840 Tool kit - Encoder Alignment Tool - Head to Drum Gap Tool Assy. - Y-Axis Belt Tensioner tool - Serial Adapter Cable - 40-v Service Plug - PC DB-9F to DB25M Cable - Vacuum gauge assembly - Torque screwdriver - Hot head resevoir plugs - Hot head removal tool - Torx bits (assorted) Phaser 850 Tool kit - Encoder Alignment Tool - Serial Adapter Cable - 40V Service Plug - PC DB-9F to DB25M Cable - Vacuum gauge assembly Spring removal tool Hardware kit, Note: Some items are not used in all products Cable kit, printer wiring harnesses, Phaser 840 Cable kit, printer wiring harnesses, Phaser 850 Cable kit, printer wiring harnesses, Phaser 860/ Vacuum Gauge assembly, Phaser 840/850 only Phaser 840/850/860/8200 Color Printer - Service Manual
21 Table 8-0 Service tools Phaser 840/850/860 Printer Service Manual with Phaser 8200 Addendum Supplies and accessories Table 8- Supplies and accessories Cleaning Kit Ink Phaser 840 Black Ink, 3 pack Phaser 840 Cyan Ink, 5 pack plus 2 black Phaser 840 Magenta Ink, 5 pack plus 2 black Phaser 840 Yellow Ink, 5 pack plus 2 black Phaser 840 Rainbow pack, stick each color Phaser 840 Cyan Ink, 2 pack plus black Phaser 840 Magenta Ink, 2 pack plus black Phaser 840 Yellow Ink, 2 pack plus black Phaser 850 Black Ink, 3 pack Phaser 850 Cyan Ink, 5 pack plus 2 black Phaser 850 Magenta Ink, 5 pack plus 2 black Phaser 850 Yellow Ink, 5 pack plus 2 black Phaser 850 Rainbow pack, stick each color Phaser 850 Cyan Ink, 2 pack plus black FRU Parts List 8-227
22 Table 8- Supplies and accessories Phaser 850 Magenta Ink, 2 pack plus black Phaser 850 Yellow Ink, 2 pack plus black Phaser 860 Black Ink, 3 pack Phaser 860 Cyan Ink, 5 pack plus 2 black Phaser 860 Magenta Ink, 5 pack plus 2 black Phaser 860 Yellow Ink, 5 pack plus 2 black Phaser 860 Rainbow pack, stick each color Phaser 860 Cyan Ink, 2 pack plus black Phaser 860 Magenta Ink, 2 pack plus black Phaser 860 Yellow Ink, 2 pack plus black Phaser 8200 Black Ink, 5 pack Phaser 8200 Black Ink, 0 pack Phaser 8200 Cyan Ink, 5 pack Phaser 8200 Magenta Ink, 5 pack Phaser 8200 Yellow Ink, 5 pack Phaser 8200 Rainbow pack, stick each color Phaser 8200 Cyan Ink, 2 pack Phaser 8200 Magenta Ink, 2 pack Phaser 8200 Yellow Ink, 2 pack Trays Tray, Paper, A-size, Phaser 840/850 Tray, Paper, A-size, Z840DP Designer Edition Tray, Paper, A-size, Phaser 860 Tray, Paper, A4-size, Phaser 840/850 Tray, Paper, A4-size, Z840DP Designer Edition Tray, Paper, A4-size, Phaser Phaser 840/850/860/8200 Color Printer - Service Manual
23 Table 8- Supplies and accessories Tray, High-volume transparency, A-size, Phaser 840/850 Phaser 860 Tray, High-volume transparency, A-size Tray, High-volume transparency, A4-size, Phaser 840/850 Phaser 860 Tray, High-volume transparency, A4-size Tray type sensing plugs Tray, paper, Legal-size, with Bail, Phaser Legal-size Paper Output Tray Bail, Phaser Separator pad, paper Media Extended maintenance cartridge kit; roller and counter, Phaser 840 Standard maintenance cartridge kit; roller and counter, Phaser 840/850 Extended maintenance cartridge kit; roller and counter, Phaser 850 Standard maintenance cartridge kit; roller and counter, Phaser 860 Extended maintenance cartridge kit; roller and counter, Phaser 860 Waste ink tray, Phaser 840/850 Waste ink tray, Phaser A-size paper, 500 sheets A4-size paper, 500 sheets Premium Transparency, 50 sheets, A-size, Phaser 840/ Premium Transparency, 50 sheets, A4-size, Phaser 840/ Standard Transparency, 50 sheets, A-size, Phaser 840/ Standard Transparency, 50 sheets, A4-size, Phaser 840/ Premium Transparency, 50 sheets, A-size, Phaser Premium Transparency, 50 sheets, A4-size, Phaser Standard Transparency, 50 sheets, A-size, Phaser 860 FRU Parts List 8-229
24 Table 8- Supplies and accessories Standard Transparency, 50 sheets, A4-size, Phaser A-size transparency pockets A-size transparency sleeves A4-size transparency sleeves Premium Greeting Cards w/envelopes (letter) Premium Greeting Cards w/envelopes (A4) Parallel Cable Parallel cable adapter, 284C to 284B Kits and Guides Phaser 840 User Guide, English Phaser 840 User Guide, French Phaser 840 User Guide, Italian Phaser 840 User Guide, German Phaser 840 User Guide, Spanish Phaser 840 User Guide, Simplified Chinese Phaser 840 User Guide, Traditional Chinese Phaser 840 User Guide, Korean Phaser 840 User Guide, Russian Z840 Designer Edition Manual Pack: Welcome Kit, User Guide, Driver CD-ROM, Z840 Designer Edition Country Kit: Cleaning Kit, Setup Poster, Parallel Cable Adapter, ATM CD-ROM, Advanced Topics and Troubleshooting Manual, English Adobe Type Manager, CD SW Phaser 840 Drivers and Utilities, CD SW Phaser 840 Drivers and Utilities, Diskettes, English Phaser 840 Drivers and Utilities, Diskettes, French Phaser 840 Drivers and Utilities, Diskettes, Italian Phaser 840/850/860/8200 Color Printer - Service Manual
25 Table 8- Supplies and accessories Phaser 840 Drivers and Utilities, Diskettes, German Phaser 840 Drivers and Utilities, Diskettes, Spanish Phaser 840 Drivers and Utilities, Diskettes, Simplified Chinese Phaser 840 Drivers and Utilities, Diskettes, Traditional Chinese Phaser 840 Drivers and Utilities, Diskettes, Korean Phaser 840 Drivers and Utilities, Diskettes, Russian Phaser 850 Manual pack, English Phaser 850 Manual pack, French Phaser 850 Manual pack, Pacific MNL C K Phaser 850 Manual pack, Italian Phaser 850 Manual pack, German Phaser 850 Manual pack, Spanish Phaser 850 Manual pack, Brazilian/Portuguese Phaser 850 Manual pack, Simplified Chines Phaser 850 Manual pack, Traditional chinese Phaser 850 Manual pack, Korean Phaser 850 Drivers and Utilities, CD-ROM, English Phaser 850 Drivers and Utilities, CD-ROM, French, Italian, German, Spanish Phaser 850 Drivers and Utilities, CD-ROM, Japanese Phaser 850 Drivers and Utilities, CD-ROM, Simplified Chinese, Traditional Chinese, Korean Phaser 860 Manual pack, English Phaser 860 Manual pack, French 06-xxxx-xx Phaser 860 Manual pack, Pacific MNL C K Phaser 860 Manual pack, Italian FRU Parts List 8-23
26 Table 8- Supplies and accessories Phaser 860 Manual pack, German Phaser 860 Manual pack, Spanish Phaser 860 Manual pack, Brazilian/Portuguese Phaser 860 Manual pack, Simplified Chines Phaser 860 Manual pack, Traditional Chinese Phaser 860 Manual pack, Korean Phaser 860 Manual pack, Dutch Phaser 860 Manual pack, Swedish Phaser 860 Manual pack, Russian Phaser 860 Manual pack, Norwegian Phaser 860 Manual pack, Danish Phaser 860 Manual pack, Finnish Phaser 860 Manual pack, Czechoslovakian Phaser 860 Manual pack, Polish Phaser 860 Manual pack, Hungarian Phaser 860 Manual pack, Japanese Phaser 860 Drivers and Utilities with Advanced Network Management Tools CD-ROM, English Phaser 860 Drivers and Utilities with Advanced Network Management Tools CD-ROM, all languages Network Setup Guide, English Network Setup Guide, French Network Setup Guide, Italian Network Setup Guide, German Network Setup Guide, Spanish Phaser 8200 World Kit, Standard World Kit, Metric Phaser 8200 Drivers and Utilities with Advanced Network Management Tools CD-ROM, all languages Phaser 8200 Advanced Network Management Tools, CD S/W Phaser 840/850/860/8200 Color Printer - Service Manual
27 Table 8- Supplies and accessories Cords Power cord, Standard U.S., 5V Power cord, Euro, 220V Power cord, United Kingdom, 240V Power cord, Australian, 250V Power cord, Swiss, 220V Power cord, Danish Shipping carton kit FRU Parts List 8-233
28 8-234 Phaser 840/850/860/8200 Color Printer - Service Manual
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