DA80F / WF81 AddressRight Fixed Head Printer. Parts List
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1 DA80F / WF81 AddressRight Fixed Head Printer Parts List
2 NOTICE! The use of this information by the recipient or others for purposes other than the repair, adjustment or operation of Pitney Bowes equipment may constitute an infringement of patent and/or other intellectual property rights of Pitney Bowes or others. Pitney Bowes assumes no responsibility for any such use of the information. Except as provided in writing, duly signed by an officer of Pitney Bowes, no license, either express or implied, under any Pitney Bowes or any third party s patent, copyright, or other intellectual property rights is granted by providing this information. SV62033 Revision A First Edition, November, Pitney Bowes Inc. Due to publication lead times and continuing product development, this manual may not reflect the latest product configurations and recommended service procedures. Company names, products or services mentioned herein may be protected by trademarks, registered trademarks or service marks and are the property of their respective owners. All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a retrieval system of any type or transmitted by any means, electronically or mechanically, without the express written permission of Pitney Bowes. This document is for the exclusive use of the person to whom it is issued; its contents are confidential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Pitney Bowes business.
3 Table of Contents Figure 1... Front View (covers on)...2 Figure 2... Front View (covers off, 1 of 3)...4 Figure 3... Front View (covers off, 2 of 3)...6 Figure 4... Front View (covers off, 3 of 3)...8 Figure 5... Rear View (1 of 2)...10 Figure 6... Rear View (2 of 2)...12 Figure 7... H-Block Assembly (WS87011)...14 Figure 8...Door Assembly...16 Figure 9... Knob / Spring Assembly (W880011)...18 Figure 10...Print Head Brake Assembly (WG30049)...20 Figure Wire Frame Assembly (W480010)...22 Figure 12...Front Frame Assembly (WF88120)...24 Figure Transport Motor Assembly (WF84014)...24 Figure 12...Brake Assembly (W484047)...24 Figure 13...Print Head Assembly (WF88020)...26 Figure 13...Cartridge Holder Assembly (WG00076)...26 Figure Exit Idler Roller Assembly...26 Figure 13...Lift Bracket Assembly (WF58043)...26 Figure Feed Deck Assembly (WF88160)...28 Figure Center Chassis Assembly...30 Figure 16...Transport Idler Ski Assembly (WF88131)...32 Figure Transport Idler Roller Assembly...32 Figure 17...Print Head Lifter Bracket Assembly...34 Figure Feed Roller Assembly (WF80031)...36 Figure 19...Height Adjustment Brake...38 Figure 20...Replaceable Parts Not Illustrated...40 SV62033-PL Rev. A
4 Figure 1 Front View (covers on) 1 SHORT SLIDING FENCE 2 H-BLOCK ASSEMBLY 13 WIRE FRAME ASSEMBLY 3 EXTENSION BIN 4 PRINT STATION COVER 5 LCD / KEYBOARD 6 USER INTERFACE COVER 12 PRINT HEAD BRAKE ASSEMBLY 11 LONG SLIDING FENCE 10 KNOB / SPRING ASSEMBLY 9 LOWER FRONT COVER 7 DOOR ASSEMBLY 8 UPPER FRONT COVER 2 SV62033-PL Rev. A
5 Figure 1 Front View (covers on) ITEM PART NUMBER DESCRIPTION 1 W SHORT SLIDING FENCE 2 WS87011 H-BLOCK ASSEMBLY (see Figure 7) 3 WF51018 EXTENSION BIN 4 WF58042 PRINT STATION COVER 5 CCWS82002 LCD / KEYBOARD 6 W USER INTERFACE COVER 7 DOOR ASSEMBLY (see Figure 8) 8 WF86001 UPPER FRONT COVER 9 WF86000 LOWER FRONT COVER 10 W KNOB / SPRING ASSEMBLY (see Figure 9) 11 W LONG SLIDING FENCE 12 WG30049 PRINT HEAD BRAKE ASSEMBLY (see Figure 10) 13 W WIRE FRAME ASSEMBLY (see Figure 11) 3
6 Figure 2 Front View (covers off, 1 of 3) 1 REAR CHASSIS ASSEMBLY 5 FEED DECK ASSEMBLY 4 PRINT HEAD ASSEMBLY 3 FRONT FRAME ASSEMBLY 2 PRINT DECK 4 SV62033-PL Rev. A
7 Figure 2 Front View (covers off, 1 of 3) ITEM PART NUMBER DESCRIPTION 1 REAR CHASSIS ASSEMBLY (see Figures 4, 5, 6) 2 WF58047 PRINT DECK 3 WF88120 FRONT FRAME ASSEMBLY (see Figure 12) 4 WF88020 PRINT HEAD ASSEMBLY (see Figure 13) 5 WF88160 FEED DECK ASSEMBLY (see Figure 14) 5
8 Figure 3 Front View (covers off, 2 of 3) 1 FLANGED DOUBLE SHIELD BALL BEARING (hidden) 11 BUTTON HEAD CAP SCREW 10 FEED DECK UPSTREAM COVER 9 FEEDER MOTOR ASSEMBLY 8 PRINT HEAD LIFTER BRACKET ASSEMBLY 7 TRANSPORT IDLER SKI ASSEMBLY 2 CENTER CHASSIS ASSEMBLY 3 DRIVEN EXIT ROLLER ASSEMBLY 4 FLANGED DOUBLE SHIELD BALL BEARING 5 PULLEY SPACER 6 TRANSPORT DRIVEN ROLLER ASSEMBLY 6 SV62033-PL Rev. A
9 Figure 3 Front View (covers off, 2 of 3) ITEM PART NUMBER DESCRIPTION BEARING, BALL FLANGED DOUBLE SHIELD.2498 ID 2 CENTER CHASSIS ASSEMBLY (see Figure 15) 3 WF88003 DRIVEN EXIT ROLLER ASSEMBLY BEARING, BALL FLANGED DOUBLE SHIELD.2498 ID 5 WF14001 PULLEY SPACER 6 WF88002 TRANSPORT DRIVEN ROLLER ASSEMBLY 7 WF88131 TRANSPORT IDLER SKI ASSEMBLY (see Figure 16) 8 PRINT HEAD LIFTER BRACKET ASSEMBLY (see Figure 17) 9 WF84015 FEEDER MOTOR ASSEMBLY 10 WF58031 FEED DECK UPSTREAM COVER BUTTON HEAD CAP SCREW 7
10 Figure 4 Front View (covers off, 3 of 3) 1 SUPPORT STANDOFF SHAFT 2 PRINT HEAD ECCENTRIC SHAFT ASSEMBLY 3 PRINT HEAD LIFT ECCENTRIC 4 DOWEL PIN 10 HEIGHT ADJUSTMENT BRAKE 9 FEED ROLLER ASSEMBLY 8 TRANSPORT IDLER STOP SHAFT 5 PAPER RECEIVER SENSOR ASSEMBLY 6 PAPER EMITTER SENSOR ASSEMBLY 7 FEEDER RECEIVER / EMITTER SENSOR ASSEMBLY 8 SV62033-PL Rev. A
11 Figure 4 Front View (covers off, 3 of 3) ITEM PART NUMBER DESCRIPTION 1 WG30003 SUPPORT STANDOFF SHAFT 2 WF88051 PRINT HEAD ECCENTRIC SHAFT ASSEMBLY 3 WF41000 PRINT HEAD LIFT ECCENTRIC DOWEL PIN 5 WF84016 PAPER RECEIVER SENSOR ASSEMBLY 6 WF84012 PAPER EMITTER SENSOR ASSEMBLY 7 WF84001 FEEDER RECEIVER / EMITTER SENSOR ASSEMBLY 8 WF10014 TRANSPORT IDLER STOP SHAFT 9 WF80031 FEED ROLLER ASSEMBLY (see Figure 18) 10 W HEIGHT ADJUSTMENT BRAKE (see Figure 19) 9
12 Figure 5 Rear View (1 of 2) 1 LATCH ASSEMBLY (see Figure 7, Items 5, 6, 7) 2 WIRE FRAME NUT (located behind slot) 3 PROCESSOR BOARD with GROUND ASSEMBLY 4 UL SCREEN 5 REAR COVER ASSEMBLY 10 SV62033-PL Rev. A
13 Figure 5 Rear View (1 of 2) ITEM PART NUMBER DESCRIPTION 1 W LATCH ASSEMBLY (see Figure 9) 2 WG30012 NUT, WIRE FRAME, 22K 3 WF80008 PROCESSOR BOARD with GROUND ASSEMBLY 4 WG00280 SCREEN, UL, 5K 5 W REAR COVER ASSEMBLY 11
14 Figure 6 Rear View (2 of 2) 1 TENSIONER SPRING FEED ROLLER ASSEMBLY (see Figure 18) 2 FEED ROLLER PULLEY ASSEMBLY 3 E-RING 4 FEED ROLLER MOUNTING PLATE 5 ENCODER SPACER 6 ENCODER 12 SV62033-PL Rev. A
15 Figure 6 Rear View (2 of 2) ITEM PART NUMBER DESCRIPTION 1 U TENSIONER SPRING 2 WG30054 FEED ROLLER PULLEY ASSEMBLY RING, E, RETAINING.375 SHAFT 4 WF51006 FEED ROLLER MOUNTING PLATE 5 WF51017 ENCODER SPACER ENCODER, OPTO HEDS CHANNEL 13
16 Figure 7 H-Block Assembly (WS87011) 5 LATCH ASSEMBLY (see Figure 5, Item 1) SV62033-PL Rev. A
17 Figure 7 H-Block Assembly (WS87011) ITEM PART NUMBER DESCRIPTION 1 WS60000 SEPARATOR, H-BLOCK, WS7X 2 WG00010 BAR, WEIGHT SCREW, PAN HEAD PHILLIPS PLASTITE 6-16X 5/16 4 WS86024 TIP, SEPARATOR 5 W LATCH ASSEMBLY 6 WG00254 BLOCK, PIVOT LATCH 7 WG00283 PLATE, STRIKER 15
18 Figure 8 Door Assembly SV62033-PL Rev. A
19 Figure 8 Door Assembly ITEM PART NUMBER DESCRIPTION 1 WF62007 DOOR, ACCESS, PRINT HEAD, WF8X PIN, PILOT SELF CLINCH TPS.187 ODX WF58045 HINGE, DOOR, PRINT HEAD ACCESS, WF8X 17
20 Figure 9 Knob / Spring Assembly (W880011) SV62033-PL Rev. A
21 Figure 9 Knob / Spring Assembly (W880011) ITEM PART NUMBER DESCRIPTION 1 W KNOB, THICKNESS ADJUSTMENT, MOLDED SPRING CLIP, KNOB RETAINER 19
22 Figure 10 Print Head Brake Assembly (WG30049) (mount in place with pressure-sensitive adhesive) ref (see Figure 13, Item 17) 20 SV62033-PL Rev. A
23 Figure 10 Print Head Brake Assembly (WG30049) ITEM PART NUMBER DESCRIPTION SPRING, COMPRESSION 2.08 LBS/IN 2 WF58043 CARRIAGE, LIFTER, PRINT HEAD, WF8X 3 WF62008 PRINT HEAD SPACER 21
24 Figure 11 Wire Frame Assembly (W480010) SV62033-PL Rev. A
25 Figure 11 Wire Frame Assembly (W480010) ITEM PART NUMBER DESCRIPTION 1 WG30029 DEFLECTOR FLAP, MEDIA, 22K 2 WG30011 SLIDE, WIRE FRAME, 22K 3 WG30070 WIRE FRAME, MEDIA SPRT, 22K 4 WG30025 BRACKET, WIRE FRAME, 22K 5 WG30024 SUPPORT, WIRE FRAME, 22K 6 WG00021 CLAMP 7 WG00013 NUT PLATE, CLAMP 8 W BRACKET, FEED RAM, W4XX 23
26 Figure 12 Front Frame Assembly (WF88120) TRANSPORT MOTOR ASSEMBLY BRAKE ASSEMBLY SV62033-PL Rev. A
27 Figure 12 Front Frame Assembly (WF88120) ITEM PART NUMBER DESCRIPTION SCREW, PAN HEAD SEM QUADREX 6-32X 3/8 2 W BRACKET, DECK MOUNTING, DA SCREW, SOCKET HEAD CAP 10-32X 1/ BEARING, BALL FLANGED DOUBLE SHIELD.3748 ID 5 W WASHER, RETAINING / BEARING PULLEY, TIMING, 3MM HTD 22T 7 WF37000 PULLEY, TIMING, 3MM HTD, 9MM W, DOUBLE FLANGED 8 U BRACKET, TENSIONER 9 DW86023 PULLEY, IDLER BEARING, BALL DOUBLE SHIELD.2497 ID RING, E, RETAINING.250 SHAFT 12 WF84014 ASSEMBLY, TRANSPORT MOTOR, WF81 13 W ASSEMBLY, BRAKE, W400/401, DA SCREW, SOCKET HEAD CAP 6-32X 1 15 WG00018 BRAKE, FEED ROLLER SCREW, SOCKET HEAD CAP 6-32X 5/8 17 W SPRING, COMPRESSION 25
28 Figure 13 Print Head Assembly (WF88020) 16 LIFT BRACKET ASSEMBLY CARTRIDGE HOLDER ASSEMBLY (only 1 of 3 shown) EXIT IDLER ROLLER ASSEMBLY SV62033-PL Rev. A
29 Figure 13 Print Head Assembly (WF88020) ITEM PART NUMBER DESCRIPTION 1 WF68000 PAD, SPACER, PRINT HEAD, WF8X GROUNDING LEAF SPRING SCREW, BUTTON HEAD CAP 10-32X 3/ SCREW, PAN HEAD SEM PHILLIPS 6-32X 1/4 5 WF51004 COVER, PRINT HEAD, WF8X 6 WG00063 PEN DRIVER PCB, NEWPORT BOARD SCREW, BUTTON HEAD CAP 4-40X 1/4 8 WF51008 SPACER, PLATE, PRINT HEAD IDLER, WF8X SCREW, FLAT UNDERCUT HEAD PHILLIPS 4-40X 1/4 10 WG00076 ASSEMBLY, CARTRIDGE HOLDER, HP #Q2264A 11 ASSEMBLY, EXIT IDLER ROLLER 12 WG30023 SPRING, LEAF, EXIT IDLER 22K 13 WG30058 ROLLER, EXIT, 22K 14 WG30007 SHAFT, EXIT IDLER, 22K 15 WG30022 BRAKE, EXIT IDLER ROLLER, 22K 16 WF88001 ASSEMBLY, LIFT BRACKET, WF8X 17 WF58043 CARRIAGE, LIFTER, PRINT HEAD, WF8X BEARING, BUSHING FLANGED.375 IDX.250L 27
30 Figure 14 Feed Deck Assembly (WF88160) SV62033-PL Rev. A
31 Figure 14 Feed Deck Assembly (WF88160) ITEM PART NUMBER DESCRIPTION 1 WF51011 SPACER, FENCE, WF8X SCREW, BUTTON HEAD CAP 4-40X 3/8 3 WG30013 RETAINER, FENCE, 22K 4 WF DECK, FEED, WF8X 5 WF DECK, FEED, WF8X 29
32 Figure 15 Center Chassis Assembly (hidden) SV62033-PL Rev. A
33 Figure 15 Center Chassis Assembly ITEM PART NUMBER DESCRIPTION SW DOUBLE POLE ON/OFF.4VA 2 WF45008 SCREEN, CENTER CHASSIS, WF8X SCREW, PAN HEAD SEM PHILLIPS M4X 30MM 4 F ASSEMBLY, FAN 24V DC FILTER, RFI POWER LINE 6 AMP 6 W COVER, ACCESS, W400/401 7 W FOOT, RUBBER 8 WF80023 POWER SUPPLY, UNIVERSAL INPUT BUSHING, SPLIT.312 ID 10 WG00012 PLATE, HOLDOWN, 5K/12K/16K/20K 31
34 Figure 16 Transport Idler Ski Assembly (WF88131) TRANSPORT IDLER ROLLER ASSEMBLY 32 SV62033-PL Rev. A
35 Figure 16 Transport Idler Ski Assembly (WF88131) ITEM PART NUMBER DESCRIPTION RING, E, RETAINING.250 SHAFT 2 WF10010 SHAFT, IDLER, TRANSPORT, WF8X 3 WF62010 SKI, IDLER, TRANSPORT, WF8X BUMPER STEM 1/4 DIA 5 ASSEMBLY, IDLER, ROLLER, TRANSPORT, WF8X BEARING, BALL DOUBLE SHIELD.2498 ID 7 WF18001 HUB, IDLER, TRANSPORT, ROLLER, WF8X 8 WF65001 ROLLER, IDLER, TRANSPORT, RUBBER, WF8X 33
36 Figure 17 Print Head Lifter Bracket Assembly TRANSPORT IDLER SKI ASSEMBLY (see Figure 16) SV62033-PL Rev. A
37 Figure 17 Print Head Lifter Bracket Assembly ITEM PART NUMBER DESCRIPTION 1 WG30009 SHAFT, PRINT HEAD BRACKET, 22K SPRING, COMPRESSION 25 LBS/IN 3 WF10011 SHAFT, IDLER, PIVOT, WF8X SCREW, PAN HEAD SEM QUADREX 6-32X 3/ SCREW, BUTTON HEAD CAP 10-32X 3/8 6 WF51014 BRACKET, LIFTER, WF8X 35
38 Figure 18 Feed Roller Assembly (WF80031) SV62033-PL Rev. A
39 Figure 18 Feed Roller Assembly (WF80031) ITEM PART NUMBER DESCRIPTION 1 WF10013 SHAFT, FEED ROLLER, WF PIN, ROLL.125 ODX WS62012 HUB, ROLLER, WS5X 4 WG00023 TIRE, MOLDED, CREPE FINISH, 24K SPRING, COMPRESSION 31.1 LBS/IN SPACER,.501 IDX.017 THK 37
40 Figure 19 Height Adjustment Brake SV62033-PL Rev. A
41 Figure 19 Height Adjustment Brake ITEM PART NUMBER DESCRIPTION SCREW, SOCKET HEAD CAP 6-32X 3/4 2 W BRAKE, HEIGHT ADJUSTMENT, 11K SCREW, SOCKET HEAD FLAT 4-40X 1/2 39
42 Figure 20 Replaceable Parts Not Illustrated PART NUMBER DESCRIPTION W KIT, SEPARATOR TIPS, W4XX PRINTERS W KIT, FEED ROLLER TIRES, W4XX PRINTERS W CATCH, PAPER, 5K W ASSEMBLY, PAPER CATCH, BRYCE PART WF62011 CABLE STIFFENER, WF96 WF62018 EMI GROUND, PRINT HEAD CABLES, WF81 WF83013 CABLE ASSEMBLY, KEYBOARD DISPLAY CABLE WF83015 CABLE ASSEMBLY, MAIN BOARD TO PRINT HEAD WF83016 CABLE ASSEMBLY, FEED MOTOR ENCODER WF83017 CABLE ASSEMBLY, MAIN BOARD TO SHAFT ENCODER WF83019 CABLE ASSEMBLY, PB STACKER WF83021 CABLE ASSEMBLY, POWER SUPPLY TO AC INLET WF83022 CABLE ASSEMBLY, POWER SUPPLY TO MAIN BOARD WG00007 CARTRIDGE CAPPING STATION, BLACK BELT, TIMING 3MM HTD 82T 9MM W BELT, TIMING 3MM HTD 128T 9MM W SCREW, BUTTON HEAD CAP 6-32X 3/ SCREW, BUTTON HEAD CAP 8-32X 3/ SCREW, BUTTON HEAD CAP 8-32X SCREW, BUTTON HEAD CAP 10-32X 7/ SCREW, PAN HEAD SEM PHILLIPS 6-32X 5/ SCREW, PAN HEAD SEM PHILLIPS 8-32X 1/ SCREW, PAN HEAD SEM PHILLIPS 8-32X 5/ SCREW, PAN HEAD SEM QUADREX 6-32X 1/ SCREW, PAN HEAD SEM QUADREX 8-32X 3/ SCREW, PAN HEAD SEM PHILLIPS M4X 10MM SCREW, FLAT 100DEG HEAD PHILLIPS 6-32X 3/ SCREW, SET CUP POINT HEX SOCKET 6-40X SCREW, SOCKET HEAD CAP 6-32X 1/ SCREW, SOCKET HEAD CAP 8-32X 3/ SCREW, SOCKET HEAD CAP 8-32X 1/2 40 SV62033-PL Rev. A
43 41
44 1 Elmcroft Road Stamford, Connecticut USA PB Form SV62033 Rev. A 11/ Pitney Bowes Inc. All Rights Reserved Printed in the USA Printed on recyclable paper *sv62033reva*
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