Adjustable Terminal Clamp Insulation. Fixed Terminal Clamp See Terminal Wiring Note. Body. Maximum Power Dissipation (Watts) T** T*** -60 C +55 C T**
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1 Assembly Instructions for: PL ** Series Junction Boxes AI 23 / Issue W - 01/ IMPORTANT: This document should be read carefully before commencing installation Zones of Use of Box CAT II 2G for use in Zone 1. Areas as defined in IEC/EN CAT II 2D for use in Zone 21 or. Areas as defined in IEC/EN Service Temperature PL ** to + C Minimum Installation Temperature: - C Certification Details Box : PL** Series II 2 GD Exe IIC Gb, Extb IIIC Db Tamb *** IP/ Baseefa 0ATEX01X IEC Ex BAS0028X IEx.013X EAC Ex No: TC RU C-GB.ГБ0.B excl. PL2 & PL PL 2 = PL 2 = 2 PL 2 & PL = 00 PL 2 & PL = 380 PL = 0, PL 1 = 10, PL = 0, PL 30 = 300 (Sq) PL 2 = 0 PL = 2, PL 1 = 13, PL = 180, PL 30 =280 (Sq. Centres) PL 2 = 1 PL 2 = 20, PL = 0 PL 2 = 230, PL = 38 (Centres) Adjustable Clamp Four mm Fixing Holes Lid PL =, PL 1 =, PL = 8, PL 2 =., PL 30 = Body Fixed Clamp See Wiring Note ± mm PL 2 = 0, PL = (Dimensions in mm) W = Maximum Dissipated Wattage N = No. of s Fitted F = I = Maximum Current W = N x F x I ² N = W / F x I ² I = Sqrt (W / N x F) Note: = of Maximum Conductor (see BS 30 and table below) + Box T * +0 C T Maximum Power Dissipation (Watts) * * + C T + C T * +0 C T * + C T * + C Cable Per (M) PL PL 1 PL PL 2 PL PL PL Connection Solutions International is a division of Hubbell Ltd. Registered No. 1 in England. Registered Office: Cannon Place, 8 Cannon Street, London ECN AF. A member of the Hubbell Group of Companies UK Office Oxford Street West, Ashton-Under-Lyne, Lancashire. OL 0NA. UK Sales: + (0) Technical: + (0) Fax: + (0) sales@ehawke.com For any enquiries within EAC countries, please contact: MACDEM P. O. Box, Moscow, 111, Russia Tel / Fax: office@macdem.ru Website: AI 23 - Issue W / Page 1 of
2 CONDITIONS FOR SAFE USE: 1. When used under dust layers the maximum depth shall be no greater than 0mm. 2. Unused cable entries must be fitted with the stopping plugs shown in the table below and the operating temperature and Ingress Protection ratings of the enclosure is limited to that of the stoppling plug fitted. 3. Only breather / drain devices as specified in the description below may be used with these enclosures. The breather / drain devices must be installed in their correct orientation in the bottom face gland plate of the enclosure. The operating temperature range of the enclosure is limited to that of the breather / drain device fitted.. Unused entries may be fitted with alternative stopping plugs and/or breather drains to those listed in the schedule. The user is responsible for ensuring that the protection concept temperature class and relevant IP rating are maintained.. All terminal screws used and unused, shall be fully tightened down by the end user.. of conductors must extend to within 1mm of the metal or the terminal throat unless specified otherwise on the terminal certificate.. No more than one single or multi-stranded lead shall be connected to either side of any terminal unless multiple conductors have been joined in a suitable manner e.g. two conductors into a single insulated bootlace ferrule, or any method indicated on the terminal schedule. 8. s shall be installed in such a manner that the creepage and clearance distances between the terminal and adjacent components, enclosure walls and covers comply with the requirements of IEC 00 for the rated voltage of the equipment.. temperatures must not exceed the operating range specified on the component certificate.. All terminals and accessories such as cross-connectors shall be installed in accordance with the terminal manufacturer s instructions. 11. The maximum voltage, current and dissipated power shown on the rating label must not be exceeded.. When connecting conductors of cross-section below the maximum allowed for the particular terminal then the maximum amps per pole must be reduced in line with the maximum amps permitted for a terminal equivalent to the conductor size fitted e.g. if a terminal that can take a conductor at 0 amps is fitted with a conductor then the current shall be reduced to a maximum of amps or the rating marked on the apparatus label whichever is the lower. 13. Only those terminals shown on Drg. D0 terminal schedule may be incorporated in the box. The enclosures may be fitted with the following certified stopping plugs and breather drain devices: Manufacturer Product Certificate Number IP Rating 3 IECEx BAS 00U / Baseefa0ATEX023U Operating Temp. to + C 38 IECEx BAS 002U / Baseefa0ATEX0118U Operating Temp: Nitrile to + Silicone to +0 C 38/1 Sira 0ATEX0U - Operating Temp. - C to +0 C Raxton CK, CQ, CF & CB Sira 00ATEX3U - Operating Temp. - C to +0 C Redapt PD-E- Sira 00ATEX301 - Operating Temp. to + C Redapt PD-U Sira 00ATEX - Operating Temp. to + C TO OPEN THE LID: 1. Disconnect power (isolate all circuits). 2. Untighten the lid securing screws. 3. Carefully remove the lid ensuring the gasket is not displaced or damaged. TO CLOSE THE LID: 1. Check that the gasket is correctly located in the groove in the underside of the lid and undamaged. Ensure that the correct lid is refitted. 2. Locate and tighten all the lid securing screws into the box body. ENCLOSURE INSTALLATION (EI) a) The IP rating of the enclosure must be maintained for the area of use (e.g. IP* for Zone 21 dust environment) by the use of correct arrangement of cable/gland/sealing arrangements and in accordance with the installation codes as detailed in IEC/EN IEC/EN and these installation instructions. b) The enclosure may be ready supplied with cable entries. Where the customer drills cable entries they must be installed in accordance with the component certificate BAS0ATEX01U or IEC Ex No: BAS002U and enclosure limitations, these specify a maximum clearance on the entry thread of 0.mm for plain holes and where adjacent cable entries are installed sufficient clearance must be maintained to allow for the fitting of sealing/retaining washers and the rotation of the cable gland hexagons, and leave a minimum of material between adjacent holes in line with the above certificate number(s). TERMINAL WIRING (TW) a) All wiring must be carried out in accordance with the relevant code of practice and/or instructions e.g. IEC/EN 00-1 and IEC/EN b) When used as a general purpose junction box or marshalling box the circuits carrying currents 1A shall be individually protected against over current such that the protective device operates effectively at no more than 1. times the current carrying capacity of the smallest conductor used in that circuit. c) The installer shall ensure creepage and clearance distances are not reduced, especially between intrinsically safe (is) and non-is circuits (e.g. 0mm clearance). d) The use of any cross connection devices between adjacent terminal ways shall be in accordance with the requirements of the relevant component certificate listed on Drg. D0. AI 23 - Issue W / Page 2 of
3 EARTHING: a) Junction boxes shall be earthed in accordance with the relevant code of practice e.g. IEC/EN 00-1 and IEC/EN b) The PL ** series boxes are supplied fitted with an internal earth terminal. c) The PL ** series boxes may be supplied fitted with or without an internal earth continuity plate. Note : An optional internal / external earth stud is available. WDUN WDU WDU BK MK/ SCHEDULE OF TERMINALS FITTED (T 0C AND T C) * Refer to Fig. 1 for HTB terminal limitations PL Capacity Data Content Reduced Content at Maximum HTB * WDUN WDU WDU WDU.0.0 * Refer to Fig. 1 for HTB terminal limitations PL 1 Capacity Data Content Reduced Content at Maximum HTB * PL Capacity Data WDUN WDU WDU WDU WDU3 WDU0N Content Reduced Content at Maximum WDUN WDU WDU WDU.0.0 PL 2 Capacity Data Content Reduced Content at Maximum WDU If glands are installed in Faces B and D, maximum terminal quantities may be reduced AI 23 - Issue W / Page 3 of
4 WDUN WDU WDU WDU.0.0 PL 30 Capacity Data Content Reduced Content at Maximum Note: s listed are only suitable for a minimum operating temperature of -0 C WDU WDU0N WDUN WDU WDU WDU.0.0 PL 2 Capacity Data Content * Reduced Content at Maximum Note: s listed are only suitable for a minimum operating temperature of -0 C. * Horizontal Rails WDU WDU0N WDUN WDU WDU WDU.0.0 PL Capacity Data Content Reduced Content at Maximum Note: s listed are only suitable for a minimum operating temperature of -0 C WDU WDU0N AI 23 - Issue W / Page of
5 Fig. 1 - When HTB terminals are fitted the following limitations apply: No. conductors of same size connected to each terminal (sq. mm.) Table 1 Maximum No. of Cores 2 3 Smaller Conductors > or = sq. mm. Conductors be either all solid or all stranded Table 2 Alternatively, the following PAIRS of conductor combinations may be fitted in one terminal solid with: stranded with: solid with: stranded with: stranded with: solid or stranded or stranded or stranded or stranded 0. stranded or 1.2 stranded or stranded or 2.2 or stranded or stranded or stranded or stranded. 0. stranded or 1.2 stranded or 2.2 solid or solid or solid or stranded or stranded stranded or stranded or stranded or stranded stranded or stranded or stranded stranded with: stranded with: stranded or stranded stranded Alternatively, the following THREE of conductor combinations may be fitted in one terminal Two solid conductors and one stranded conductor SCHEDULE OF LIMITATIONS FOR HTB TERMINALS: 1) Leads connected to the terminals shall have insulation extending to within 3mm of the terminal throat and the bare end of each lead shall not extend more than 3mm beyond the other side of the slot and shall remain straight. Maximum stripping length mm. 2) The terminal cap of each terminal, used and unused, shall be fully tightened down by the end user. 3) Conductors of different sizes and configurations shall not be inserted into the same terminal throat/slot except for the specific combinations listed in Tables 1 & 2. ) When installed in an enclosure the creepage and clearance distances between the terminals, adjacent equipment and enclosure walls must comply with the requirements of IEC/EN 00-. ) When installed in plastic enclosures, there shall be at least 3mm clearance between the inside of the removable cover/lid of the enclosure and the terminal screws after the connections have been made and the terminal screws and cover/lid have been fully tightened down. ) For conductor sizes less than 1 but not less than, the maximum current rating shall not exceed 1 amp. EU Declaration of Conformity in accordance with European Directive 1/3/EU Manufacturer: International Address: Oxford Street West, Ashton-under-Lyne, OL 0NA, United Kingdom Equipment : PL Series Provisions of the Directive fulfilled by the Equipment: Group II Category 2GD Exe IIC Gb, Extb IIIC Db IP Notified Body for EC- Examination: Baseefa 1180 Buxton UK EC-type Examination Certificate: Baseefa0ATEX01X Notified Body for production: SGS-Baseefa 1180 Buxton UK Harmonized Standards used: EN 00-0:0, EN00-:0, EN00-31:0. Other Standards and Specifications used: EN 00-0:0 (Technically identical to IEC 00-0:11 which is harmonised) and EN 00-31:0 (Technically identical to EN 00-31:1) show no significant changes relevant to this equipment so EN 00-0:0 and EN 00-31:0 continue to represent State of the Art. The EC- Examination Certificates confirm that the Notified Body agrees with this assessment. On behalf of the above named company, I declare that, on the date the equipment accompanied by this declaration is placed on the market, the equipment conforms with all technical and regulatory requirements of the above listed directives.. A. Tindall Technical Manager AI 23 - Issue W / Page of
Adjustable Terminal Clamp Insulation. Fixed Terminal Clamp See Terminal Wiring Note. Body. Maximum Power Dissipation (Watts) T** T*** -60 C +55 C T**
Assembly Instructions for: PL ** Series Junction Boxes IMPORTANT: This document should be read carefully before commencing installation Zones of Use for Box - as defined in IEC/EN 00-0 and IEC/EN 00--1
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