September 2016 EPS PJB rev E
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1 Technical data MTL fieldbus networks September 0 PS PJB rev Process JBs Process junction boxes for fieldbus installations asy to install & maintain Standard proven designs reduce project costs Superb corrosion resistance Wide choice of cable gland types All glanding holes are located in the base of the enclosure Generous space for cable terminations Strong, high impact resistance, durable aton s MTL Process JBs are designed for mounting Megablock fieldbus wiring components, terminators, F0 x ic adaptor, 0 spur connections and surge protection devices, in order to meet the exacting requirements of process industry customers. MTL wiring components are established as the industry standard for fieldbus device connections and are combined with CrouseHinds junction box and cable glands in the Process JB product range. Process JBs make it easy to install and maintain the fieldbus system. For example, a minimum of mm ( ) of clearance is provided for fieldbus cable connections. This ensures that the correct bend radius is maintained when connecting to the full range of MTL wiring components. They are available in a choice of materials that provide strength, durability and corrosion resistance to many chemicals and their vapours. The FCS000 enclosures are manufactured from stainless steel to provide the highest level of corrosion protection. The FCS000 enclosures are manufactured from carbonloaded, polyester which combines strength with the highest level of corrosion resistance. A wide choice of glands is available, ready fitted to the junction box: stainless steel, nickelplated brass and plastic, enabling a high quality seal with standard or wirearmoured cables. All glanding is in the base of the enclosure with a minimum of mm of clearance between the base of the enclosure and other components. This makes glanding much easier, especially when terminating armoured cable. Significant cost savings can be made on a fieldbus project by selecting standard, and proven, fieldbus junction box designs. It eliminates the need for custom designs when choosing junction boxes for fieldbus applications and saves the cost of managing the specification and the eventual procurement of the junction boxes. To select the Process JB appropriate to your application; first decide on the enclosure material, based upon site conditions, required strength, durability and economics; this will define which range you require. Next, determine the number of fieldbus device connections, and hence the number of spur connections required in the junction box. This will also define which Megablocks (and maybe terminators) are required. Use the application examples to help you. Identify any additional items that will need to be housed in the enclosure, e.g. terminals for terminating spare cables, x ic adaptor, additional terminators, etc. Calculate how much DIN rail they will require. Add this to length of the Megablock(s) and choose an enclosure with sufficient rail length. Finally, decide on gland type. Is the cable armoured? Does the environment require stainless steel or nickel plated brass glands, or will plastic be sufficient? See application example tables and ordering information for details on how to fully specify the enclosure in your order. aton lectric Limited, Great Marlings, Butterfield, Luton Beds, LU DL, UK. Tel: + (0) Fax: + (0) mail: mtlenquiry@eaton.com 0 aton All Rights Reserved Publication No. PS PJB rev September 0 UROP (MA): + (0) mtlenquiry@eaton.com TH AMRICAS: mtlusinfo@eaton.com ASIAPACIFIC: + sales.mtlsing@eaton.com The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
2 September 0 FCS000 range Junction boxes The FCS000 range of carbon loaded polyester enclosures provide the highest levels of corrosion resistance for the harshest process environments. The FCSxx Process JBs are suitable for Zone and Zone intrinsically safe (x i) and increased safety applications. The controlled surface resistance eliminates the risk of static buildup. The junction boxes are available predrilled for one segment: having trunkin, trunkout and spur connections; or a trunkin and 0 or spur connections; or two segments having a trunkin and 0 or spur connections. Twopair multicore trunk cable may be used when only a single trunk gland is available. A wide choice of glands, including stainless steel, nickelplated brass and plastic, enables a high quality seal to be achieved with either standard or wirearmoured cables. The mounting screws are insulated by the case material and are located outside of the lid seal. A 0mm earth stud and a breather are included as standard. An adhesive backed, Traffolyte tag label is supplied loose or can be engraved with the tag number and fitted, if details are supplied when ordering. SPCIFICATION GNRAL Materials Carbonloaded, glassfibre reinforced polyester, halogenfree, surface resistance < 0 Ω to N 00 Stainless steel lid screws, silicone lid seal DIN rail FCS0, FCS0, FCS: one () DIN rail FCS0, FCS: two () DIN rails DIN rail to N 00 x. T section, mounted vertically ach rail fitted with two end stops eather plug Provided xternal earth connection M0 threaded stud Tag label Traffolyte, adhesive backed white background black text NVIRONMNTAL Operating Temperature C to +0 C Steel & nickel plated brass glands 0 C to +0 C Plastic glands Storage Temperature C to + C Relative Humidity % RH (noncondensing) to % IP rating IP to N 0 Impact resistance Nm to N 00 Location of Process JB Safe area, Zone, IIC T hazardous area or Zone, IIC T hazardous area for intrinsically safe fieldbus segment. Note: If used in a hazardous area, the contents must be suitably certified/approved. APPLICATION XAMPLS Model Max. glands DIN rail length mm Megablocks /trunk No of trunks Spurs/ trunk Trunk in Trunk out Total spurs ZZ* value Unused DIN rail length mm Single trunk applications FCS0 way 0 0 way 0 way(t) 0 FCS0 way + way 0 way 0 way(t) 0 0 way(t) FCS 0 way (T) x ic + way (T) 0 0 x ic + way (T) 0 x ic + way (T) FCS0 x 0 way + way(t) x Double trunk applications FCS0 x 0 x way(t) (pair multicore) x x 0 way(t) 0 (pair multicore) 0 0 x FCS x 0 x way(t) (pair multicore) x 0 x x ic way(t) (pair multicore) x (T) = Megablock with integral terminator * see ordering information PS PJB rev
3 September 0 NCLOSUR AND MOUNTING DTAILS A Product label x Ø. C MTL B D XXXXXXXX Tagging label Area for mounting fieldbus components View with lid removed A B C D F Weight FCS N/A..0kg FCS N/A..kg FCS N/A.0.kg FCS kg FCS kg GLANDING ARRANGMNTS FCS0 FCS0 0 FCS FCS F FCS = Recommended Trunk Position = IP xe eather 0 0 All gland holes drilled M0 DIN rail T section x. to N 00 F = Distance between DIN rail centres F The glands shown are representative only PS PJB rev
4 September 0 FCS000 range Junction boxes The FCS000 range of enclosures are manufactured from polished stainless steel to provide the highest levels of corrosion resistance for the harshest process environments. The FCSxx Process JBs are suitable for Zone and Zone intrinsically safe (x i) and increased safety applications. The junction boxes are available predrilled for one segment: having trunkin, trunkout and spur connections; or a trunkin and 0 or spur connections; or two segments having a trunkin and spur connections. Twopair multicore trunk cable may be used when only a single trunk gland is available. The wide choice of glands, including stainless steel, nickelplated brass and plastic, enables a high quality seal with standard or wire armoured cables. The box incorporates a rain channel that prevents standing water from damaging the onepiece seal; diverting it away from the contents when the door is opened. A 0mm earth stud and a breather are also included as standard. An adhesive backed, Traffolyte tag label is supplied loose or can be engraved with the tag number and fitted, if details are supplied when ordering. SPCIFICATION GNRAL Materials lectrochemically polished Stainless Steel Silicon gasket DIN rail FCS0, FCS0, FCS: one () DIN rail FCS: two () DIN rails DIN rail to N 00 x. T section, mounted vertically ach rail fitted with two end stops eather plug Provided xternal earth connection M0 threaded stud Tag label Traffolyte, adhesive backed white background black text Other Hinged lid NVIRONMNTAL Operating Temperature 0 C to +0 C Steel & nickel plated brass glands 0 C to +0 C Plastic glands Storage Temperature C to + C Relative Humidity % RH (noncondensing) to % IP rating IP to N 0 Impact resistance Nm to IC 00 Location of Process JB Safe area, Zone, IIC T hazardous area or Zone, IIC T hazardous area for intrinsically safe fieldbus segment. Note: If used in a hazardous area, the contents must be suitably certified/approved. APPLICATION XAMPLS Model Max. glands DIN rail length mm Megablocks /trunk No of trunks Spurs/ trunk Trunk in Trunk out Total spurs ZZ* value Unused DIN rail length mm Single trunk applications FCS0 way 0 way 0 0 way(t) 0 0 FCS0 way + way 0 0 way 0 0 way(t) way(t) FCS way (T) x ic + way (T) FCS x ic + way (T) x ic + way (T) FCS x way + way(t) x 0 Double trunk applications FCS x x way(t) x 0 way(t) x way(t) x x ic way(t) (T) = Megablock with integral terminator * see ordering information 0 (pair multicore) (pair multicore) (pair multicore) (pair multicore) 0 0 x 0 x x x PS PJB rev
5 September 0 NCLOSUR AND MOUNTING DTAILS A B C D F Weight FCS N/A.0.kg FCS N/A.0.0kg FCS N/A.0.kg FCS kg FCS N/A GLANDING ARRANGMNTS PS PJB rev
6 September 0 APPROVALS Region urope International N America Authority PTB PTB UL Standard N 000:0 N 00:00 N 00:00 IC 000:0 IC 00:0 IC 00:0 IC 00:000 Approved for II G x e IIC Gb x e IIC Gb Nema X II D x tb IIIC Db IP x tb IIIC Db Bartec nclosure MTL Part No. Part Number Certificate Numbers FCS0 0/0 PTB 0 ATX 0 U ICx PTB 0.000U FCS0 0/0 PTB 0 ATX 0 U ICx PTB 0.000U FCS 000/0 PTB 0 ATX 0 U ICx PTB 0.000U FCS0 000/0 PTB 0 ATX 0 U ICx PTB 0.000U FCS 000/0 PTB 0 ATX 0 U ICx PTB 0.000U Region urope International N America Authority Dekra Dekra UL Standard N 000:0 N00:00 N00:00 IC 000:0 IC 00:000 IC 00:00 UL0A Industrial Control Panels CAN/CSA C. No. Industrial Control Panels Approved for II G x e IIC Gb II D x fb IIIC Db x e IIC Gb x tb IIIC Db Crouse Hinds nclosure MTL Part No. Part Number Certificate Numbers FCS0 NTB BVS ATX 0 U ICx BVS.00U 000 FCS0 NTB BVS ATX 0 U ICx BVS.00U 000 FCS NTB00 BVS ATX 0 U ICx BVS.00U 000 FCS NTB0 BVS ATX 0 U ICx BVS.00U 000 FCS NTB BVS ATX 0 U ICx BVS.00U 000 GLAND OPTION DTAILS Option Description Gland model no. Cable size mm Socket size mm Temp. range Certification A0 R0 C0 S0 Nickel plated brass gland, for steel wired armoured cable M0 x d/e double silicone seal Stainless Steel Gland, for Steel Wired Armoured Cable M0 x d/e double silicone sea Nickel plated brass gland, for unarmoured cable M0, x e single silicone seal Stainless Steel Gland, for unarmoured cable M0, x e single silicone seal Capri AD F CAPV Capri AD F CAPV Capri AD F CAP0V Capri AD F CAP0V outer diam..0.0 inner diam. 0.. armour outer diam..0.0 inner diam. 0.. armour.0.0 outer diam..0.0 outer diam. / 0 C to +0 C / 0 C to +0 C / 0 C to +0 C / 0 C to +0 C ICx IN.00X INRIS ATX00X P0 Plastic gland, for unarmoured cable M0, x e single silicone seal Jacob GmbH 0.0 PASWLXSI..0 outer diam. / C to +0 C ICx PTB 0.000X PTB ATX X PS PJB rev
7 September 0 ORDRING INFORMATION Part No FCSXXXYYYZZ spur outlets + trunkin and trunkout FCSXX FCS0 FCSXX FCS0 0 spur outlets + trunkin FCS0 FCS0 spur outlets + trunkin FCS FCS spur outlets + x ic adapter + trunkin FCS 0 spur outlets + trunkin FCS0 FCS spur outlets + trunkin FCS FCS ZZ = number of spur outlet glands to be fitted A gland of the specified type is always supplied and fitted for the trunkin. Any remaining holes are fitted with blanking plugs of the same material as the glands. If this number is not specified, glands will be fitted to all outlets (including the trunkout, if applicable). xample part number FCS0A00 An FCS0 junction box having spur outlets, trunkin and trunkout. Supplied with nickelplated brass M0 glands for wirearmoured cable fitted on spur outlets + trunkin. The trunkout has a nickelplated blanking plug fitted. YYY = trunk & spur glanding 00 = Predrilled for M0 glands none fitted X0 = Predrilled, with M0 brass blanking plugs Y0 = Predrilled, with M0 plastic blanking plugs A0 = Nickelplated brass M0 glands for wirearmoured cable R0 = Stainless Steel M0 glands for wirearmoured cable S0 = Stainless Steel M0 glands C0 = Nickelplated brass M0 glands P0 = Plastic M0 glands aton lectric Limited, Great Marlings, Butterfield, Luton Beds, LU DL, UK. Tel: + (0) Fax: + (0) mail: mtlenquiry@eaton.com 0 aton All Rights Reserved Publication No. PS PJB rev 0 September 0 UROP (MA): + (0) mtlenquiry@eaton.com TH AMRICAS: mtlusinfo@eaton.com ASIAPACIFIC: + sales.mtlsing@eaton.com The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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