PRODUCT INFORMATION. Inspector Vision Sensors. The intelligent vision solution in an easy-to-use sensor package

Transcription

1 PRODUCT INFORMATION Inspector Vision Sensors The intelligent vision solution in an easy-to-use sensor package

2 Product overview Inspector I10 Inspector I20 Inspector I40 Inspector P30 Inspector PI50 Tough and reliable part inspection Part inspection with added flexibility Powerful part inspection with excellent production control Well-positioned to guide your applications Position Inspect Connect I10 Standard I20 I40 P30 PI50 I10 Dome I20-IR I40-LUT PI50-IR I40-IR 2 INSPECTOR - VISION SENSORS SICk /

3 Inspector A decision for quality! Meeting the challenge of quality control The Inspector is an intelligent vision solution in an easy-to-use sensor package. No matter what orientation your product comes down the line, the Inspector is up to the challenge. Verify completeness and quality or find a part s position you ll increase throughput with SICK s family of Inspectors. Industry proven The sensors rugged design and IP 67 metal housing makes them ideal for tough environments and intelligent processing technology is perfect for high-speed applications. Flexible for your application Solving vision applications is all about getting top-quality images even with tough targets, such as highly reflective metal parts and multicolored labels. The Inspector s unique housing design and variants with interchangeable lenses will optimize the optical needs of your application. Easy integration in production systems The Inspector family offers a pre-defined package for production control within the SICK SOPAS user interface. It includes image viewing, recording and off-line support. In addition, there are variants that support PLC control over Ethernet and unlimited image storing using FTP / Sick INSPECTOR - VISION SENSORS 3

4 Inspector I-series High-performance part inspection made easy The Inspector I-series is built to meet inspection challenges! These sensors precise and powerful part inspection tool set verifies quality and completeness. Variations in ambient light and slight distance variations are no problem for these Inspectors. With its flexible, interchangeable lens design, the I-series also offers options with integrated UV or IR illumination - providing unique, single component solutions for wide area luminescence inspection or safe inspection with invisible light. At a glance High-speed part inspection Powerful object locator tool, independent of position, rotation and scale Locate and multi-feature inspection Multiple, simultaneous inspections of patterns and details Multi-reference object teaching User defined outputs Input and output extensions via I/O box Image storage to FTP and PLC communication The I-series is the absolute choice for inspection! 4 INSPECTOR - VISION SENSORS Sick /

5 Inspector I-series Applications Label inspection and logo verification Verification of hole presence as well as nuts, safety springs and washers Solar wafer edge damage detection Bottle inspection: molded details and alignment verification Verification of part assembly before next station Verification of code and text presence on packages / Sick INSPECTOR - VISION SENSORS 5

6 Inspector P-series Reliable positioning and guidance The Inspector P-series positions you for higher throughput! When the challenge is to find the right position, the Inspector P-series part positioning tool set provides a precise positioning point of a free-form and a known target. For example, the P-series is ideal for finding the center position of a free-form target, such as food picked from a belt, or for more precise applications, such as providing coordinates of a pre-defined pick point of a known target. These sensors are able to adapt to variations in ambient light and slight distance variations do not affect them. At a glance High-speed positioning and guidance Powerful object locator tool, independent of position, rotation and scale Object locator tool gives position of taught-in objects Easy-to-use blob locator tool to find free-form targets Directional guidance over digital outputs Precise pixel position and angle orientation data provided over Ethernet The vision sensors provide result data that shows precise pixel coordinates and angle over Ethernet, as well as a directional guidance over digital outputs. The P-series is the absolute choice for positioning and guidance! 6 INSPECTOR - VISION SENSORS Sick /

7 Inspector P-series Applications Positioning of objects with known shape for automated picking Positioning of objects in order to align equipment for the next step in a production process Positioning of objects with free-form shape Two-directional guidance of unmanned vehicles Eight-directional guidance for final positioning of stacker cranes Paper cut coordination / Sick INSPECTOR - VISION SENSORS 7

8 Inspector PI-series Position - Inspect - Connect The Inspector PI-series is built to give you more control over your production process! These sensors offer unique connectivity features, including a new web API. This allows you to customize the HMI implementation for viewing live data, parameter modification and maintenance tasks. With its powerful positioning and inspection toolbox along with a wide variety of interfaces, the PI-series is the optimal choice for machine integration. It can communicate results over a fieldbus as well as process commands to change its configuration. At a glance High-speed positioning and inspection Expanded toolbox for locating taught-in and free-form objects Multiple, simultaneous inspection of blobs, patterns, edges and pixel counting Easy device cloning via the web interface Image calibration, including mm output Configurable communication through EtherNet/IP and TCP/IP HMI integration via web API Simple, out-of-the-box web server In addition, the calibration feature ensures reliable images even in tight and tilted setups where the image would otherwise be distorted. This makes the inspections more consistent as well as producing an easy-to-use mm output. The PI-series is the optimal choice for flexibility in machine integration! 8 INS PE C TOR - VIS ION S E N S O RS S ic k /

9 Inspector PI-series Applications Integrated quality control in packaging machines Positioning control in commercial goods production Fiducial alignment in semiconductor, electronics, solar, and flat panel display industries Solar wafer alignment and edge damage detection Belt picking with inspection in part production Calibrated robot guidance in automotive manufacturing / Sick INSPECTOR - VISION SENSORS 9

10 Inspector connectivity Take greater control of your production plant with the Inspector SOPAS Inspector Viewer Web browser The Inspector family offers a broad variety of connectivity features to simplify daily work in a production plant. Tasks like monitoring, trending, making product changeovers and introducing new product variants are easily handled. Easy-to-use operator interfaces The Inspector family offers various types of interfaces that will make it easier for you as an operator to oversee daily work more efficiently. SOPAS is a sophisticated software tool for monitoring, trending and offline handling. View images, results and statistics for runtime supervision Configuration handling for product changeover Device and configuration handling for cloning and field exchange tasks Emulator environment for offline configuration and trending Inspector Viewer provides advanced monitoring and trending functions. It is an accessory panel with an easy-to-use touch screen display. Viewing of images, result and statistics for runtime supervision Image storage and trending of results for post analysis Configuration handling for product changeover Device and configuration handling for cloning and field exchange tasks Web server provides simple monitoring and supervision via a standard browser interface. Viewing of images for runtime supervision Configuration handling for product changeover Interface support is dependent on device variant. 10 INSPECTOR - VISION SENSORS Sick /

11 Digital I/O EtherNet/IP, TCP/IP Web API FTP HTTP Flexible machine and HMI design interfaces The Inspector family offers high flexibility for machine integration and customized HMI design for the advanced user. Digital I/Os provide simple device control and result access, built-in or via an external accessory box. Inputs for reference object selection, triggering, teach and encoder control Outputs for user defined pass/fail results EtherNet/IP and TCP/IP supports extended results and control handling. Value-based results for machine control and customized trend design Image triggering, external teach and reference object selection for centralized device control Parameter modification for customized configuration handling INSPECTOR RESULTS Digital Overall result: pass/ fail/not located Pass/fail of individual or logical combination of inspections Directional guidance Ethernet Match score, scale or size values Number of features Coordinates and angle Web API provides a flexible way to make a customized HMI design. Viewing of images for runtime supervision Configuration handling for product changeover Parameter modification for customized configuration handling Device and configuration handling for cloning and field exchange tasks FTP provides continuous support of external image storage / SICk INSPECTOR - VISION SENSORS 11

12 Inspector Flex Unique, interchangeable housing design provides the easiest way to improve image quality The key to solving vision problems is to work on a good quality image the Flex concept makes this easy. Apart from easy lens exchange, this unique concept is designed to reuse the illumination in combination with different front windows, resulting in red, green, blue or diffused white illumination without any extra wiring. Illumination has never been easier! Lenses You can easily exchange lenses to optimize the field of view to your distance needs. Ensure accuracy at longer distances with a narrow lens Handle with larger parts at shorter distances in tight machines with a wide lens Dome You can easily get rid of unwanted glare on glossy or reflective materials by using the dome accessory, which distributes light evenly. Create even illumination on glossy surfaces with the dome Color and IR filters You can easily emphasize any detail on multi-colored backgrounds by the use of color filters or gain immunity to visible light with the IR filter. Increase contrast on multi-colored objects using color filters Replacement windows You can easily exchange the front window in case of scratche or damage on your device. Keep a clear view in harsh environments 12 INSPECTOR - VISION SENSORS SICk /

13 Inspector Viewer illumination Plug-and-play Light the way to display better for performance supervision of Inspectors Light is a crucial component in vision. With the correct lighting, details of interest on the part are emphasized providing a high-quality image for analysis. The Inspector family provides full flexibility with integrated light, Flex window options or external solutions to match your illumination needs. Inspectors with integrated white illumination White light is used because it creates contrast between targets of all colors. When combined with the flex front windows, you can improve quality on highly reflective or multi-colored materials. Photo with color camera versus grey image from Inspector with white illumination Inspector I40-LUT This variant makes invisible luminescent agents visible. Compared to traditional luminescent registration sensors, which operate on a fixed spot, the I40-LUT scans an entire area. Inspector I40-LUT versus Inspector with white illumination on paper currency Inspector I20-IR, I40-IR and PI50-IR The invisible IR light reduces color dependency and provides safe inspection in unwanted visible light production and adding the IR filter ensures immunity to visible light. Quality inspection of black contours on multi-colored objects External lights SICK offers a wide range of lights to support vision applications. The lights are available in different colors and sizes, with both front and back light variants. These lights are easily controlled and powered via a standard M12 connector on the Inspector / SICk INSPECTOR - VISION SENSORS 13

14 Inspector Viewer Monitor multiple Inspectors for improved quality and throughput The Inspector Viewer provides advanced monitoring and trending capabilities for the Inspector family. The Viewer s functional design is optimized to make it easier for the operator to oversee daily work more efficiently. The Inspector Viewer has an easy-to-use touch screen display for performing the functions as described below. Monitoring images Verify your application and setup by monitoring live or logged images in full resolution. The Viewer s screen displays all Pass, Fail or Not Located inspection results live for the Inspector I-series, the position for the P-series as well as the inspection results and the position for the PI-series. View results Using the Inspector Viewer, you can see detailed results and trending information for presence detection and damage and shape verification. This information enables you to adjust production parameters in order to increase throughput and reduce costs. Simplify product changeover Easily change reference objects to make line changes faster and more efficient, such as in packaging applications. The Inspector Viewer provides the ability to save and export configurations, allowing virtually an infinite number of reference objects. Manage Multiple Inspectors Multiple Inspectors can be monitored from one Viewer, making it economical to use in plants with more than one Inspector. In addition, the Viewer enables users to easily duplicate the parameters of one Inspector to multiple Inspectors. 14 INSPECTOR - VISION SENSORS Sick /

15 53 Inspector Vision sensors M4 (3x) Dimensional drawings Inspector M4 (3x) 38 Working distance Near Far Working distance Working distance Near Far Near Far A 0.5x45 28,5±0,2 22,5±0,05 22,5±0, ±0.1 A-A 90 M46x0.75 (6x) Front screen; Standard, Flex Front screen; Dome Connection type 4 38 Ethernet: M12, 4-pin, female 70±0,1 Power I/O M12, 12-pin, male 4.4 (2x) A 78 8(2x) 4.5(2x) 1,5(2x) 5 4,3 (6x) A R2,5 (4x) Ring light Dome light Near Far Working distance 3 28,5±0, ,5±0,05 22,5±0, (2x) 90 R16 (6x) 4,5 (2x) brn blu Near Far Working distance I-series + PI-series 24 V ± 20 % DC 0 V 4,3 (6x) wht 3 78±0,1 In3/trigger grn 4 70±0,1 4 Out1 1,5(2x) pnk 28±0, In2/external teach yel 70±0,1 6 Out2 black 78 7 Out3 grey 8 In1 red 9 trigger out, 5 V violet 10 In4/encoder grey/pink 11 A reserved 3 red/blue 12 reserved M5(4x) M6 36±0,1 4,3 (3x) UNC 1/ ±0,1 22 Connector: Ethernet Connector: Power I/O 5 53±0, R2, Focus adjustment Fixing hole (M4) P-series 48 brn 1 24 V ± 20 % DC (2x) blu wht R16 4,5 (2x) 2 0 V M6 3 In3/trigger UNC 1/4-20 grn 4 Out1 pnk 5 In2/external teach yel 6 Out2 black 7 Out3 grey 8 Out4 78±0,1 red 9 trigger out, 5 V 70±0,1 violet 10 4 In4/encoder grey/pink 28±0,1 114 reserved red/blue 12 reserved ±0.1 Theoretical FOV size A-A 90 8(2x) 36±0,1 45 ±0,1 53±0,1 Horizontal/vertical FOV size in mm (inch) Theoretical FOV size (384 x 384 pixels) Horizontal/vertical FOV size in mm (inch) M46x (23.62) f = 4.3 mm f = 6.0 mm 500 f = 8.0 mm (19.69) f = 10.0 mm 400 f = 16.0 mm (15.75) 300 (11.81) 200 (7.87) 100 (3.49) (7.87) (15.75) 0.5x (23.62) (31.5) 4.4 (2x) 4.5(2x) 1,000 (39.37) Working distance Working mm (inch) distance in mm (inch) Horizontal/vertical FOV size in mm (inch) Theoretical FOV size (640 x 480 pixels) Horizontal/vertical FOV size in mm (inch) 600 (23.62) f = 6.0 mm horizontal f = 6.0 mm vertical 500 f = 8.0 mm horizontal (19.69) f = 8.0 mm vertical f = 10.0 mm horizontal 400 f = 10.0 mm vertical (15.75) f = 16.0 mm horizontal f = 16.0 mm vertical 300 (11.81) 200 (7.87) 100 (3.49) 0 (4x) (7.87) 400 (15.75) 600 (23.62) M5(4x) 4,3 (3x) 800 (31.5) 3 1,000 (39.37) Working distance Working mm (inch) distance in mm (inch) / Sick INSPECTOR - VISION SENSORS 15

16 Inspector Vision sensors Technical data Common data Working distance 50 mm Offline support Emulator Supply voltage 24 V DC ± 20 % < 450 ma, without load Control of external illumination 5 V TTL Communication interface 100 Mbit/s Ethernet Configuration interface SOPAS Ambient temperature 1) Operation: 0 C +45 C Storage: 20 C +70 C Housing material Aluminum Enclosure rating IP 67 1) Rel. Humidity: 35 % 85 %, 95 % at storage. Working distance, internal illumination 50 mm 200 mm 50 mm Field of view 2) /default lens 20 x 20 mm 72 x 72 mm 2 / 6 mm 30 x 30 mm 2 / 4.3 mm 22 x 15 mm 79 x 58 mm 2 / 10 mm Optics Exchangeable Max. performance 250 fps 200 fps 75 fps Typical performance 3) 40 fps Toolset Object locator Pixel count, Edge pixel count Contour Pattern Blob locator Polygon Calibration Perspective and lens distortion correction, mm results Position data Yes Reference images 16 objects 32 objects Data store and retrieve 30 images device log Record images on PC Store images to FTP Operator interface SOPAS, Inspector Viewer Web Server Ethernet communication EtherNet/IP (result, device control) EtherNet/IP (result, device control, parameter modification) TCP/IP (result, device control, parameter modification) Web API I/O Box extension 4x inputs for object selection 5x inputs for object selection 16x outputs Resolution 384 x 384 pixels 640 x 480 pixels Light source White ring light, 6x high-power LEDs White dome light IR ring light, 850 nm UV ring light Spectral range Approx. ± 400 nm nm Approx. ± 370 nm... ± 900 nm Digital outputs 3 outputs 24 V (B-type) 4 outputs 24 V (B-type) - Output current 100 ma - Default outputs No object detected, all pass, any fail Directional guidance - Configurable outputs Output by logical expressions Store images to FTP overflow Digital inputs 4 inputs 24 V 3 inputs 24 V - Configurable inputs External trigger, encoder, external teach Reference object selection Window material PMMA (plastic) Glass Weight 350 g 400 g For more technical details and ordering information: 2) Internal illumination. 3) Full resolution, full rotation, high-speed mode. 16 INSPECTOR - VISION SENSORS SICk /

17 Inspector Vision sensors VSPI- VSPI- VSPI- VSPI- VSPI- VSPI- VSPI- VSPP- VSPP- VSPP- IR111 ID111 2F111 2F141 4F2111 4F2411 4F2311 3F1122 5F2113 5F2413 I10 Standard I10 Dome I20 I20-IR I40 I40-IR I40-LUT P30 PI50 PI50-IR / Sick INSPECTOR - VISION SENSORS 17

18 Inspector Vision sensors Dimensional drawings Inspector Viewer , M4 (3x) M4 (3x) , , ,2 131,6 263,2 Alle Maße in mm , , Working distance Near Far Near Far ,5 Working distance Ethernet connector Power on/off 8-28 V DC Input 12 V DC Jack Dimensional drawings Brackets ,5±0,2 28,5±0,2 22,5±0,05 22,5±0,05 22,5±0,05 (6x) (6x) 70±0,1 110,6 221,2 1,5(2x) 1,5(2x) 4,3 (6x) 4,3 (6x) R2,5 R2, (2x) (2x) R16 R16 4,5 (2x) 4,5 (2x) M6 M6 UNC 1/4-20 UNC 1/ ,6 263, ±0,1 78 Alle Maße in mm ±0,1 50 A A 70±0,1 78±0,1 28±0,1 70±0, A 76±0.1 A 28±0, x45 0.5x45 A-A 76± A-A 90 M46x0.75 M46x (2x) 8(2x) 8(2x) 4.5(2x) 4.4 (2x) 4.5(2x) (4x) (4x) M5(4x) M5(4x) Angle bracket Light/ filter bracket Universal adapter bracket 36±0,1 36±0,1 4,3 (3x) 4,3 (3x) 45 ±0,1 45 ±0,1 53±0,1 53±0, INSPECTOR - VISION SENSORS Sick /

19 Inspector Vision sensors Order information Inspector I-series Accessories Model name VSPI-1R111 I10 Standard VSPI-1D111 I10 Dome VSPI-2F111 I20 VSPI-2F141 I20-IR VSPI-4F2111 I40 VSPI-4F2411 I40-IR VSPI-4F2311 I40-LUT Part no Model name DOL-1212-G02MAS01 cable 2 m, M12 * DOL-1212-G05MAS01 cable 5 m, M12 DOL-1212-G10MAS01 cable 10 m, M12 DOL-1212-W05MA cable 5 m angled, M12 PIO extension cable 2 m M12/M12 SSL-2J04-G03ME cable 3 m, RJ45 * SSL-2J04-G05ME cable 5 m, RJ45 SSL-2J04-G10ME cable 10 m, RJ45 Ethernet cable 5 m angled, RJ45 T-coupler 12/12/8P, M12x1 Inspector angle bracket Inspector light/filter adapter Part no Inspector Universal arm + adapter bracket Inspector P-series Lens focal length 4.3 mm Model name Part no. Lens focal length 6 mm VSPP-3F1122 P Lens focal length 8 mm Lens focal length 10 mm Inspector PI-series Model name VSPP-5F2113 PI50 VSPP-5F2413 PI50-IR Part no Lens focal length 16 mm Inspector Flex color filter red (> 588 nm) Inspector Flex color filter green (544 ± 53 nm) Inspector Flex color filter blue (468 ± 62 nm) Inspector Flex visible block filter (> 730 nm) Inspector Flex Dome I/O extension box (4 inputs, 8 outputs) I/O module, 2 extra digital inputs I/O module, 8 extra digital outputs Inspector Viewer VSPV * minimal needed accessories to get started Spare parts Model name Part no. Front window, Inspector Flex (glass) Front window, Inspector Flex (PMMA) Tool, front window Inspector Flex Device specific accessories Lenses, focal length (mm) 4.3 Lenses, focal length (mm) 6, 8, 10, 16 Front filters 4) Red (glass) Green (glass) Blue (glass) IR, visible block (PMMA) Dome (Optimal for 50 mm working distance) I/O extension box (4 inputs, 8 outputs) I/O module, 2 extra digital inputs I/O module, 8 extra digital outputs Inspector light/filter adapter VSPI- VSPI- VSPI- VSPI- VSPI- VSPI- VSPI- VSPP- VSPP- VSPP- 1R111 1D111 2F111 2F141 4F2111 4F2411 4F2311 3F1122 5F2113 5F2413 I10 Standard I10 Dome I20 I20-IR I40 I40-IR I40-LUT P30 PI50 PI50-IR 3) Full accessory list at 4) > 60 % transmission. For more technical details and ordering information: / Sick INSPECTOR - VISION SENSORS 19

20 / AM ( ) WB USmod int37 SICK at a glance Leading technologies Unique product range Comprehensive services With a staff of more than 5,000 and over 50 subsidiaries and representations worldwide, SICK is one of the leading and most successful manufacturers of sensor technology. The power of innovation and solution competency have made SICK the global market leader. No matter what the project and industry may be, talking with an expert from SICK will provide you with an ideal basis for your plans there is no need to settle for anything less than the best. Non-contact detecting, counting, classifying, positioning and measuring of any type of object or media Accident and operator protection with sensors, safety software and services Automatic identification with bar code and RFID readers Laser measurement technology for detecting the volume, position and contour of people and objects Complete system solutions for analysis and flow measurement of gases and liquids SICK LifeTime Services for safety and productivity Application centers in Europe, Asia and North America for the development of system solutions under realworld conditions E-Business Partner Portal price and availability of products, requests for quotation and online orders Worldwide presence with subsidiaries in the following countries: Australia Belgium/Luxembourg Brasil Ceská Republika Canada China Danmark Deutschland España France Great Britain India Israel Italia Japan México Nederland Norge Österreich Polska România Russia Schweiz Singapore Slovenija South Africa South Korea Suomi Sverige Taiwan Türkiye United Arab Emirates USA Please find detailed addresses and additional representatives and agencies in all major industrial nations at SICK AG Waldkirch Germany