Inspector Vision Sensors. The intelligent vision solution in an easy-to-use sensor package
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1 PRODUCT INFORMATION Inspector Vision Sensors The intelligent vision solution in an easy-to-use sensor package PDF processed with CutePDF evaluation edition
2 Inspector I-series Applications Label inspection and logo verification Verification of hole presence as well as nuts, safety springs and washers Solar wafer edge damage detection Bottle inspection: molded details and alignment verification Verification of part assembly before next station Verification of code and text presence on packages / Sick INSPECTOR - VISION SENSORS 5
3 Inspector PI-series Applications Integrated quality control in packaging machines Positioning control in commercial goods production Fiducial alignment in semiconductor, electronics, solar, and flat panel display industries Solar wafer alignment and edge damage detection Belt picking with inspection in part production Calibrated robot guidance in automotive manufacturing / Sick INSPECTOR - VISION SENSORS 9
4 Inspector connectivity Take greater control of your production plant with the Inspector SOPAS Inspector Viewer Web browser The Inspector family offers a broad variety of connectivity features to simplify daily work in a production plant. Tasks like monitoring, trending, making product changeovers and introducing new product variants are easily handled. Easy-to-use operator interfaces The Inspector family offers various types of interfaces that will make it easier for you as an operator to oversee daily work more efficiently. SOPAS is a sophisticated software tool for monitoring, trending and offline handling. View images, results and statistics for runtime supervision Device and configuration handling for cloning and field exchange tasks Emulator environment for offline configuration and trending Inspector Viewer provides advanced monitoring and trending functions. It is an accessory panel with an easy-to-use touch screen display. Viewing of images, result and statistics for runtime supervision Image storage and trending of results for post analysis Device and configuration handling for cloning and field exchange tasks Web server provides simple monitoring and supervision via a standard browser interface. Viewing of images for runtime supervision Interface support is dependent on device variant. 10 INSPECTOR - VISION SENSORS Sick /
5 Digital I/O EtherNet/IP, TCP/IP Web API FTP HTTP Flexible machine and HMI design interfaces The Inspector family offers high flexibility for machine integration and customized HMI design for the advanced user. Digital I/Os provide simple device control and result access, built-in or via an external accessory box. Inputs for reference object selection, triggering, teach and encoder control Outputs for user defined pass/fail results EtherNet/IP and TCP/IP supports extended results and control handling. Value-based results for machine control and customized trend design Image triggering, external teach and reference object selection for centralized device control Parameter modification for customized configuration handling INSPECTOR RESULTS Digital Overall result: pass/ fail/not located Pass/fail of individual or logical combination of inspections Directional guidance Ethernet Match score, scale or size values Number of features Coordinates and angle Web API provides a flexible way to make a customized HMI design. Viewing of images for runtime supervision Parameter modification for customized configuration handling Device and configuration handling for cloning and field exchange tasks FTP provides continuous support of external image storage / SICk INSPECTOR - VISION SENSORS 11
6 Inspector Flex Unique, interchangeable housing design provides the easiest way to improve image quality The key to solving vision problems is to work on a good quality image the Flex concept makes this easy. Apart from easy lens exchange, this unique concept is designed to reuse the illumination in combination with different front windows, resulting in red, green, blue or diffused white illumination without any extra wiring. Illumination has never been easier! Lenses You can easily exchange lenses to optimize the field of view to your distance needs. Ensure accuracy at longer distances with a narrow lens Handle with larger parts at shorter distances in tight machines with a wide lens Dome You can easily get rid of unwanted glare on glossy or reflective materials by using the dome accessory, which distributes light evenly. Create even illumination on glossy surfaces with the dome Color and IR filters You can easily emphasize any detail on multi-colored backgrounds by the use of color filters or gain immunity to visible light with the IR filter. Increase contrast on multi-colored objects using color filters Replacement windows You can easily exchange the front window in case of scratche or damage on your device. Keep a clear view in harsh environments 12 INSPECTOR - VISION SENSORS SICk /
7 Inspector Viewer Monitor multiple Inspectors for improved quality and throughput The Inspector Viewer provides advanced monitoring and trending capabilities for the Inspector family. The Viewer s functional design is optimized to make it easier for the operator to oversee daily work more efficiently. The Inspector Viewer has an easy-to-use touch screen display for performing the functions as described below. Monitoring images Verify your application and setup by monitoring live or logged images in full resolution. The Viewer s screen displays all Pass, Fail or Not Located inspection results live for the Inspector I-series, the position for the P-series as well as the inspection results and the position for the PI-series. View results Using the Inspector Viewer, you can see detailed results and trending information for presence detection and damage and shape verification. This information enables you to adjust production parameters in order to increase throughput and reduce costs. Simplify product changeover Easily change reference objects to make line changes faster and more efficient, such as in packaging applications. The Inspector Viewer provides the ability to save and export configurations, allowing virtually an infinite number of reference objects. Manage Multiple Inspectors Multiple Inspectors can be monitored from one Viewer, making it economical to use in plants with more than one Inspector. In addition, the Viewer enables users to easily duplicate the parameters of one Inspector to multiple Inspectors. 14 INSPECTOR - VISION SENSORS Sick /
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