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1 HIGH PERFORMANCE BRUSHLESS MICROMOTOR WITH PRECISE TORQUE CONTROL powerful, smart & reliable Powerful Partners PRM014E Ver A
2 Contents NSK COMPANY INTRODUCTION P2 3 PRODUCT LINE UP P4 5 CONTROL UNIT & MICROMOTOR P6 9 ANGLE & STRAIGHT HANDPIECES P10 13 Powerful Partners MICRO SAW HANDPIECES P14 15 NSK Handpieces and The Human Hand Speed and torque properties are often considered the main criteria for judging handpiece functionality. However, we believe the most important aspect is to simply and unconditionally fulfil the user s wishes and requirements. For ease of use and outstanding functionality, think NSK. We believe it is especially important for the handpiece to be able to respond to the subtle hand movements required in delicate surgical procedures, and to fit so comfortably so that it integrates perfectly with the operator s hand when in use. At NSK, our handpieces are powerful partners for the demanding surgeon. NSK handpieces enable the surgeon s hand to more efficiently carry out delicate surgical procedures. CONTRA ANGLE HANDPIECES P16 ROTARY INSTRUMENTS P17 19 ACCESSORIES P20 21 NSK handpieces and the human hand Powerful Partners. Inseparable fellow partners. Prado : 1
3 The Company Stateoftheart factory was built in 2005 to expand production capacity. The New NSK Headquarters and Technical Centre. NSK Manufacturing Department s precision production and the highest standard of quality procedures. In July 2001, the new NSK Headquarters facility was opened. This entirely new facility houses a more effective system for research and speedier production of our outstanding products by integrating the R & D department, the manufacturing department and the Sales & Marketing department under one roof. A particularly remarkable feature of NSK is the inhouse development and manufacture of its products. The R & D Department has highly specialized staff with the necessary skills to design and develop intricate precision instrumentation and electronic circuitry. This makes it possible for NSK to rapidly respond to market demands while still maintaining the strict discipline of high quality control. NSK and The Environment NSK is particularly aware of the need to protect the environment. The company Headquarters is located in a rural region. To safeguard our natural environment, NSK utilises the most effective methods to conform to environment protection requirements. NSK was awarded the ISO14001 certification in Environmental friendly practices and ecofriendly production are distinct points of evaluation for production companies. Product Safety & Reliability Wasted production oil is 97% recycled after being purified via special filtration equipment. CNC processing machine NSK State of the art computer controlled equipment manufactures precision parts 24 hours a day. Managing Strict Quality Control While Pursuing Competitive Productivity We at NSK believe that quality is achieved during the manufacturing process. NSK attains quality assurance companywide by improving the quality skills of our staff and assuring production equipment capacity. NSK has installed state of the art computer controlled equipment at every stage of production and has itself manufactured more than 13,000 tools used to produce NSK components. Because NSK is a recognised medical equipment manufacturer, priority in product safety and reliability is a high criteria. In today s modern world of technology, accidentally operating or affecting devices by electromagnetic waves transmitted from outside electronic devices is an ever present danger. In response to this possible problem, NSK has introduced a special electromagnetic wave measuring facility. All products developed by NSK are designed to minimize the influence of electromagnetic wave interference. NSK satisfies the European EMC Standard. EMC...Electromagnetic Compatibility Electromagnetic wave measuring facility Measuring electromagnetic wave radiated from products NC lathe process Even during computercontrolled production, the automated process is monitored by a skilled operator to ensure the highest quality of micro precision production. The NSK Quality Assurance Program revolves around a system of stringent checks encompassing all stages of production from the manufacture of parts through to the assembly. NSK has installed its own inspection equipment designed to detect the most minute discrepancies in the order of microns. Additionally, NSK staff diligently monitor numerous check points that are only verifiable by people. The finished products are test operated prior to shipping. Compliance with Strict Medical Regulations NSK develops and manufactures medical devices, complying to the ISO9001 / ISO13485 quality assurance management systems and MDD requirements, in order to provide surgeons with firstclass quality products. Precision Control facility Strict quality control is performed at every stage in production. 2 : Prado Prado : 3
4 PRODUCT LINE UP ANGLE & STRAIGHT HANDPIECES : P11 13 CONTROL UNIT & MICROMOTOR : P7 8 SGAES SGAEM Foot Control PRFC ROTARY INSTRUMENTS : P17 19 SGAEL Micromotor SG50MH Control Unit PRCU120 PRCU230 Diamond Burs Length 70 / 95 /125 mm SGAE2S MICRO SAW HANDPIECES : P14 15 SGR2E Stainless Steel Burs Length 70 / 95 /125 mm SGAE2M SGO2E Tungsten Carbide Burs Length 70 / 95 mm SGAE2L SGT2E SGSES CONTRA ANGLE HANDPIECES : P16 SGSEM SGMER20i SGMER32i SGSEL SGMER64i 4 : Prado Prado : 5
5 Reliable, High Performance, Ergonomic NSK Prado meets every Requirement for Micro Surgery. Prado Control Unit At first sight the NSK Prado is impressive. The compact console, and robust foot control module, have been designed especially for the aseptic theatre environment. The smart programmable electronic system responds instantly to user requirements, allowing the surgeon to focus entirely on the surgical procedures. The Prado micromotor endures prolonged surgical procedures effortlessly, with no significant heat generation, and is ergonomically designed to adapt comfortably to the shape of the surgeon s hand. NSK technology makes Prado your most reliable partner for precision surgery. NSK Prado Brushless Micromotor High Power 210W Quiet and Smooth The wide variable speed range of 20040,000 min 1 lends flexibility to all surgical procedures. The compact body provide balance for surgeons and reduces the hand fatigue in extent. The NSK Prado micromotor is the quietest and the smoothest of its class. PRCU120 Prado Control Unit for 120V PRCU230 Prado Control Unit for 230V The Large LCD Display Offers Immediate Recognition of The Selected Operational Program Data Effective Adjustable Coolant Solution Delivered by A Powerful and Reliable Pump Newly designed Handpiece Ergo Grip Speed Program Number Gear Ratio Forward / Reverse Coolant flow volume may be controlled to any of 5 settings, or stopped. During surgery, coolant flow can be adjusted, or stopped, via the foot pedal. Installation and removal of the irrigation tube is simple, and completed in just moments. The irrigation pump functions automatically during operation of micromotor. It provides 75mL/min of effective coolant, sufficient volume to protect both hard and soft tissue. Coolant Flow % Bar Graph Speed NSK s Superior Technology Results in A Slim Ergonomic Micromotor with Remarkably High Power Output Compact and virtually vibration free, the NSK Prado is designed to fit comfortably in the hand for prolonged periods. The size and comfort of the brushless micromotor do not compromise the torque and speed output. Durability is assured even with repeated autoclaving. Torque Torque 10 Individual Program Options Ten complete program options are stored in the NSK Prado. Each program includes speed, torque, coolant flow, and rotation direction. Program settings continue to be stored even when the power is turned off. Each program setting can be altered, even when the unit is in use. New programs are memorised simply by pressing the memory key. 6 : Prado Prado : 7
6 Prado Micromotor Compact Surgical Micromotor Prado Complete Sets The Intelligent Surgical Micromotor SG50MH Prado Micromotor Motor Speed : ,000 min 1 Brushless Micromotor with Motor Cord (3.5 m) Prado Foot Control New User Friendly Multifunction Foot Control for Prado The new Prado foot control is user friendly and allows perfect control while performing delicate surgical procedures. It conforms to IPX8 the standard for medical foot control devices and certification for operating theatre use. The attractively shaped flat foot switches are equipped with a bracket enabling them to be easily raised or moved with the foot. Coolant Control Program Control Forward / Reverse PRCU120S Prado Complete Set for 120V Contents Control Unit for 120V Micromotor with 3.5 m Cord Foot Control (IPX8 Certified) Irrigation Tube (5 pcs.) PRCU230S Prado Complete Set for 230V Contents Control Unit for 230V Micromotor with 3.5 m Cord Foot Control (IPX8 Certified) Irrigation Tube (5 pcs.) Prado Technical Characteristics PRFC Prado Foot Control IPX8 Certified Variable Speed Control Control Unit : PRCU120 / PRCU230 Power Supply : AC120V or 230V 50/60 Hz Max. Pump Output : 75 ml / min Programs : 10 Programs Dimensions : W268 x D230 x H103 (mm) Micromotor : SG50MH Motor Speed : ,000 min 1 Speed Control All Program Adjustments can be made using The Foot Control Only All operating program and control modes may be set or adjusted, handsoff, during surgery via the foot control. This includes speed control, coolant flow, and direction of rotation. The foot control has been designed to prevent accidental activation of the micromotor system. The Prado foot control meets IPX8 Standards for medical foot control systems. Foot Control : PRFC Speed Control : Variable Foot Control Functions : Speed Control, Coolant Control, Forward / Reverse, Program Control Applied Standard : IPX8 8 : Prado Prado : 9
7 NSK Micro Surgery Handpieces Adapted to Modernday User Requirements. NSK Micro Surgery Handpieces have been developed for Micro Surgery. The design of the handpieces ensures that no vibration or spindle deviation from concentric operation occurs, even during high speed rotation. The handpieces are designed to withstand repeated autoclaving at 135 C. Angle Handpieces for ø 2.35 mm bur 43 40,000 min 1 1 : 1 SGAES Short Angle Handpiece For Short Surgical Burs (70 mm) is included SGAEM Medium Angle Handpiece For Medium Surgical Burs (95 mm) is included 68 SGAEL Long Angle Handpiece For Long Surgical Burs (125 mm) is included 98 H For SGAES (Short) H For SGAEM (Medium) H For SGAEL (Long) Burs Pages : Prado Prado : 11
8 Angle Handpieces for ø 2.35 mm bur 80,000 min Straight Handpieces 1 1 : 2 for ø 2.35 mm bur 40,000 min 1 1 : 1 SGAE2S Short Angle Handpiece For Short Surgical Burs (70 mm) is included SGSES Short Straight Handpiece For Short Surgical Burs (70 mm) is included SGAE2M Medium Angle Handpiece For Medium Surgical Burs (95 mm) is included SGSEM Medium Straight Handpiece For Medium Surgical Burs (95 mm) is included SGAE2L Long Angle Handpiece For Long Surgical Burs (125 mm) is included SGSEL Long Straight Handpiece For Long Surgical Burs (125 mm) is included H For SGAE2S (Short) H For SGAE2M (Medium) H For SGAE2L (Long) H For SGSES (Short) H For SGSEM (Medium) H For SGSEL (Long) Burs Pages 1719 Burs Pages : Prado Prado : 13
9 Micro Saw Handpieces NSK Micro Saw Handpieces are designed to cut bone during Micro Surgery procedures. All NSK Micro Saw Handpieces are designed with a very thin neck area to maximise direct vision. Micro Saw Blades for SGR2E 10 Y Pack of 10 blades Micro Saw Blades for SGT2E 6 25 Y Pack of 10 blades SGR2E Reciprocating Micro Saw Max : 12,600 strokes/min is included Blade is not included 20 Y Pack of 10 blades Y Pack of 10 blades Y Pack of 10 blades Micro Saw Blades for SGO2E SGO2E Oscillating Micro Saw Max : 12,800 strokes/min is included Blade is not included H Blade thickness 0.3 mm Single blade 10.5 H Blade thickness 0.3 mm Single blade H Blade thickness 0.3 mm Single blade SGT2E Sagittal Micro Saw Max : 12,600 strokes/min is included Blade is not included H Blade thickness 0.3 mm Single blade H Single blade H Single blade 14 : Prado Prado : 15
10 Contra Angle Handpieces ROTARY INSTRUMENTS Diamond Burs SGMER20i Contra Angle Handpiece 20:1 Reduction Latch Type Chuck SGMER32i Contra Angle Handpiece 32:1 Reduction Latch Type Chuck ødmm SGMER64i Contra Angle Handpiece 64:1 Reduction Latch Type Chuck D Head Diameter Short Length = 70 mm Medium Length = 95 mm Long Length = 125 mm 0.6 ES2DMS ES2DMS ES2DMS ES2DMS14 ES2DMM14 ES2DML ES2DMS18 ES2DMM18 ES2DML ES2DMS23 ES2DMM23 ES2DML ES2DMS27 ES2DMM27 ES2DML ES2DMS31 ES2DMM31 ES2DML ES2DMS35 ES2DMM35 ES2DML ES2DMS40 ES2DMM40 ES2DML ES2DMS45 ES2DMM45 ES2DML ES2DMS50 ES2DMM50 ES2DML ES2DMS60 ES2DMM60 ES2DML ES2DMS70 ES2DMM70 ES2DML70 16 : Prado Prado : 17
11 ROTARY INSTRUMENTS ROTARY INSTRUMENTS Stainless Steel Burs Tungsten Carbide Burs ødmm ødmm D Head Diameter Short Length = 70 mm Medium Length = 95 mm D Head Diameter Short Length = 70 mm ES2SSS06 ES2SSS08 ES2SSS10 ES2SSS14 ES2SSS18 ES2SSS23 ES2SSS27 ES2SSS31 ES2SSS35 ES2SSS40 ES2SSS45 ES2SSS50 ES2SSS60 ES2SSS70 Medium Length = 95 mm ES2SSM14 ES2SSM18 ES2SSM23 ES2SSM27 ES2SSM31 ES2SSM35 ES2SSM40 ES2SSM45 ES2SSM50 ES2SSM60 ES2SSM70 Long Length = 125 mm ES2SSL14 ES2SSL18 ES2SSL23 ES2SSL27 ES2SSL31 ES2SSL35 ES2SSL40 ES2SSL45 ES2SSL50 ES2SSL60 ES2SSL ES2CBS06 ES2CBS08 ES2CBS10 ES2CBS14 ES2CBS18 ES2CBS23 ES2CBS27 ES2CBS31 ES2CBS35 ES2CBS40 ES2CBM05 ES2CBM07 ES2CBM10 ES2CBM15 ES2CBM18 ES2CBM20 ES2CBM25 ES2CBM30 ES2CBM35 ES2CBM ES2CBS45 ES2CBM ES2CBS50 ES2CBM ES2CBS60 ES2CBM ES2CBS70 ES2CBM70 18 : Prado Prado : 19
12 ACCESSORIES icartl Mobile Trolley NSK offers a specially designed mobile trolley for the Prado console which is not only practical but also elegant. In this way all the equipment can be stored in one place allowing easy access when needed. The trolley has adjustable height, lockable wheels and a bracket for the cable on the side. Pana Spray Plus Pana Spray Plus is a specially formulated, highly effective general handpiece lubricant. Frequent application of Pana Spray Plus will assure handpiece performance and durability. Apply Pana Spray Plus immedially after each operation. 800 Z Pana Spray Plus For Handpieces 480 ml Alcoholcontained Lubricant Angle Handpieces Y Sterilization Cassette Z299 icartl Mobile Trolley Dimensions : W360 x D420 x H800 (mm) Weight : 10 kg Straight Handpieces Micro Saw Handpieces Contra Angle Handpieces EType Spray Nozzle Spray Mist Absorber Pana Spray Plus Pana Spray Plus Pack Pack of 6 Z EType Spray Nozzle For Handpieces ESSCX Sterilization Cassette Dimensions : W280 x D175 x H50 (mm) For Prado Micromotors & Handpieces A convenient way to avoid mist spray from escaping into the environment. Simply insert the handpiece into the Absorber Pack then apply the spray lubricant. Sterilization Bur Block Y Spray Mist Absorber Pack of 10 ESBB Sterilization Bur Block Dimensions : W164 x D89 x H30 (mm) For 26 x 70 mm burs (ø2.35 mm) 20 : Prado Prado : 21
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