Drawings or Data are Submitted: For Approval For Information B Training Plan Polymer Make Down Units 01820
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1 Date: 2/1/18 P1-101 Submittal Transmittal Project Name: P1-101 Sludge Dewatering and Odor Control at Plant 1 To: Orange County Sanitation District Ellis Avenue Fountain Valley, CA Attn: Plant #1 Submittal Group, Division 760 From: Brenda Shanholtzer W.M. Lyles Co Roick Drive Temecula, CA Phone: (951) Drawings or Data are Submitted: For Approval For Information Submittal Copies Submittal Title Number Spec. Section(s) B Training Plan Polymer Make Down Units Electronic Copy of Submittal B Manufacturer / Sub: Complete either (a) or (b): VeloDyne Check One Check One (a) (b) We have verified that the material or equipment contained in this submittal meets all the requirements specified or shown (no exceptions). We have verified that the material or equipment contained in this submittal meets all the requirements specified or shown, except for the following deviations (Listed Below): This is: Original Submittal: Resubmittal: Supplemental Submittal: Remarks / Deviations: This submittal includes VeloDyne s training plan, trainer resume, and evaluation form. Certification Statement: FOR OCSD USE ONLY By this Submittal, I hereby represent that I have determined and verified all field measurements, field construction criteria, materials, dimensions, catalog numbers, and similar data and I have checked and coordinated each item with other applicable approved Shop Drawings and all Contract Requirements. Brenda Shanholtzer 2/1/18 Contractor's Authorized Signature Date
2 Orange County Sanitation District Ellis Avenue E&C Trailer A Fountain Valley, CA TRANSMITTAL No PROJECT: P1-101 Sludge Dewatering and Odor DATE: 8/18/2016 TO: WM Lyles Company REF: Submittal: A Roick Drive Temecula, CA ATTN: Mike Munden WE ARE SENDING: SUBMITTED FOR: ACTION TAKEN: Shop Drawings Approval Resubmittal Not Required ü Letter Transmittal Only (For Your Information) ü Your Use As Requested ü Resubmittal Required, as Noted Revise and Resubmit Change Order Review and Comment Not Acceptable Plans Submit Samples SENT VIA: No Action Required Specifications ü Attached Returned for Corrections ü Other: Made from Submittal Separate Cover Via: Mail Due Date: ITEM NO. COPIES DATE 0 8/18/2016 ITEM NUMBER REV. NO. DESCRIPTION SUT A Training Plan Polymer Make Down Units STATUS RRN Remarks: 1. Training outline shall include a time allocation for each topic per Training sessions shall include information on parts, such as ordering information, and local representative contact information per J & K. 3. Verify that all required training is included in the training outline. Per Attachment A of Specification Section 01820, there shall be three sessions of operations training and two sessions for electrical maintenance. CC:Sharepoint Transmittal to: OCSD; HDR Signed: Mike DiNapoli Expedition â
3 February 1, 2018 Customer: Mike Munden V.M. Lyles & Company P.O. Box 4377 Fresno, CA P: F: Equipment: VeloBlend Model VMT-210P X (4) - Thickening Polymer Feed Systems (2) - Dewatering Polymer Feed Systems (2) VeloDyne SO #: 1157 Specifications Section: Application Engineer: VeloDyne Contacts: Manufacturer s Representative: Polymer High Energy Make-Down Units Dave Purcell Project Manager: Carolyn Heusel x 209 Fax cheusel@polymersolution.com Tarn Victor JBI
4 INSTRUCTOR LESSON PLAN Equipment Reference: VeloBlend - Liquid Polymer Blending System Project: OCSD Dewatering, P1-101 Equipment Model: Serial Numbers: Specification Section: VeloBlend Model: (4) VMT-210P X TBD Polymer High Energy Make-Down Units Target Audience: Objectives: Total Time & Site: Reference Materials: All active Treatment Plant Facility personnel that will interact specifically with the VMT-210P X VeloBlend System. After completion of the VeloBlend VMT-210P X training, the student will: understand the safety precautions when working with polymer. understand the system safety precautions. understand the VeloBlend System and its components. understand routine operation, maintenance, and troubleshooting procedures. 240 minutes: 120 minutes clasroom lecture/discussion and 120 minutes hands-on field demonstration. Class time, date and location TBD Training Manual, OCSD Dewatering, P1-101 Operation & Maintenance Manual (Participant responsible for Operation & Maintenance Manual) Student Training Agenda: Introduction minutes Part 1--Equipment Overview--45 minutes Part 2--Operating Procedures--25 minutes Part 3--Maintenance & Lubrication--7.5 minutes Part 4--Troubleshooting--7.5 minutes Part 5--Parts Ordering & Rep ontact--5 minutes Part 6--Questions and Answers--7.5 minutes Page 2
5 Introduction - Location: Classroom Participants: All Electrical/Instrumentation Staff Instructor's Background Minutes The instructor makes an introduction and presents his qualifications. Handouts - Training Manual Minutes The instructor distributes copies of the training manual. Agenda Minutes The instructor outlines the training agenda. Page 3
6 Part 1 Equipment Overview Location: Classroom Participants: All Electrical/Instrumentation Staff 1.A System Overview - 30 Minutes The instructor presents a system overview. Operation & Maintenance Manual reference: Section 1 System Information/Specifications, pages 1-1 and 1-3. Page 4
7 1.B Mechanical Drawings Review Minutes Participants: Only if applicable to Electrical/Instrumentation Staff The instructor reviews the mechanical drawings and presents hands-on knowledge of each component. Operation & Maintenance Manual reference: Section 2 Mechanical. Section 8 of the Operation & Maintenance Manual contains detailed installation, operation and maintenance information on the system s components. Page 5
8 1.C Electrical Drawings Review Minutes The instructor reviews the electrical drawings and presents hands-on knowledge of each component. Operation & Maintenance Manual reference: Section 3 Electrical. Section 8 of the Operation & Maintenance Manual contains detailed installation, operation and maintenance information on the system s components. Page 6
9 Part 2 Operating Procedures Location: Classroom & Field Installation Location Participants: Only if applicable to Electrical/Instrumentation Staff 2.A Safety Practices / Housekeeping 2.5 Minutes The instructor reviews the safety warnings and discusses why these are important. The instructor also reviews housekeeping procedures to keep the area surrounding the equipment clean. Operation & Maintenance Manual reference: Section 5 Operation, subsection 5.1. Page 7
10 2.B Initial Start-Up Minutes Participants: Only if applicable to Electrical/Instrumentation Staff The instructor reviews system pre start-up and start-up checklists and presents a hands-on tutorial. Operation & Maintenance Manual reference: Section 5 Operation, subsection 5.2. Page 8
11 2.C System Operating Procedures - 15 Minutes Participants: Only if applicable to Electrical/Instrumentation Staff The instructor reviews the system operation procedure including shutdown procedures and presents a hands-on tutorial. Operation & Maintenance Manual reference: Section 1 System Information/Specifications page 1-2 and Section 5 Operation, subsection 5.4. Page 9
12 Part 3 Maintenance & Lubrication Location: Classroom & Installation Location Participants: Only if applicable to Electrical/Instrumentation Staff 3.A Maintenance Summary 7.5 Minutes The instructor reviews the maintenance procedures including inspection and lubrication and presents a handson demonstration Operation & Maintenance Manual reference: Section 6 Maintenance & Troubleshooting, subsections 6.1 through 6.7. Page 10
13 Part 4 Troubleshooting Location: Classroom & Installation Location Participants: Only if applicable to Electrical/Instrumentation Staff 4.A Troubleshooting Chart 7.5 Minutes The instructor reviews the system troubleshooting guidelines chart and presents a hands-on demonstration. Operation & Maintenance Manual reference: Section 6 Maintenance & Troubleshooting, subsection 6.8. Page 11
14 Part 5 Parts Ordering & Rep Contact Location: Classroom 5 Minutes Participants: All Electrical/Instrumentation Staff Part Ordering Process & Rep Contact Information The instructor fields questions and responds accordingly. Page 12
15 Part 6 Questions & Answers Location: Classroom & Installation Location 7.5 Minutes Participants: All Electrical/Instrumentation Staff Training Agenda Feedback The instructor fields questions and responds accordingly. Page 13
16 TRAINING CERTIFICATION & PARTICIPANT ACCEPTANCE The training participant for the VeloBlend system VMT-210P X understands: (with 5=strongly agree & 1=strongly disagrees) 5 The safety precautions when working with polymer The system safety precautions The VeloBlend System and its components The routine operation, maintenance, and troubleshooting procedures
17 Jon Dean VeloDyne, Inc. PH (303) ext. 227 FX (303) Experience: VeloDyne, Inc. Louisville, CO. Service Technician May 2013 to Present Manufacture, Installation, Calibration and maintenance of chemical metering and blending electrical control systems Manufacture, Installation, Calibration and maintenance of chemical metering and blending mechanical systems Quality control and troubleshooting of chemical blending and metering systems for the water and wastewater treatment industry Instrument installation, calibration and maintenance Start up, Calibrate and certify proper installation of Liquid and Dry Polymer blending and feed systems nationwide Operator training and customer service in house and field Completed Start up and Training New Broadway WWTP, Corpus Christi, TX New Rochelle WWTP, New Rochelle, NY Quantico WWTP, Quantico, VA St Charles WWTP, St. Charles, IL Sugar Land SWTP, Sugar Land, TX Yonkers WWTP, Yonkers, NY East Vincent, PA East Helena WWTP, East Helena, MT Horsehead Arc Furnace, Mooresboro, NC High Sierra WTP, Platteville, CO Climax Mine, Loveland, CO Monroe WWTP, Monroe, WI CoorsTek, Golden, CO San Clemente WWTP, San Clemente, CA
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