2017 MINI HYDRAULIC EXCAVATOR PARTS REFERENCE GUIDE

Transcription

1 2017 MINI HYDRAULIC EXCAVATOR PARTS REFERENCE GUIDE

2 PROTECT YOUR INVESTMENT WITH GENUINE CAT PARTS Thank you for selecting the Cat Mini Hydraulic Excavator. This guide is designed to provide you with a quick reference for the parts and part numbers you need to keep your Cat Mini Hydraulic Excavator running at peak efficiency. MAINTENANCE Proactive preventative maintenance extends the life of your machine and protects your investment. Only Caterpillar knows Cat equipment s filtration and lubrication requirements and offers parts kits to match your machine s maintenance cycles. SCHEDULED MAINTENANCE PARTS GREASES PLANNED MAINTENANCE KITS REPLACEMENT PARTS Proper maintenance minimizes the need for repair and replacement. In the event that replacement parts are required, the use of genuine Cat parts helps maximize machine performance and maintains high resale value. WEAR PARTS REPAIR PARTS UNDERCARRIAGE GROUND ENGAGING TOOLS CAB GLASS HOODS/DOORS/CAPS CAB ACCESSORIES, MIRRORS AND LIGHTS ENGINE PARTS CYLINDER PARTS HYDRAULIC QUICK DISCONNECTS

3 GREASES STANDARD MAINTENANCE GREASES GREASES FOR UNIQUE APPLICATIONS AND ENVIRONMENTS Previous Cat Product Name Current Cat Product Name Cat Ultra 5 Moly #1 Cat Extreme Application Grease 1 Cat Ultra 5 Moly #2 Cat Extreme Application Grease 2 Cat Advanced 3 Moly Cat Prime Application Grease Cat Arctic Platinum Cat Extreme Application Grease - Arctic Cat Desert Gold Cat Extreme Application Grease - Desert Cat Multipurpose Cat Utility Grease Hammer Paste Grade (NLGI) Melting point (deg C) Ambient Temperature (deg C) -35 to to to to to to to Base Oil Type Mineral Mineral Mineral Semi- Synthetic Mineral Mineral Mineral Color Dark Gray Dark Gray Dark Gray Dark Gray Dark Gray Blue Bronze Cartridge (390 g / 14 oz) Plastic Pail (5 kg / 11 lb) Plastic Pail (16 kg / 35 lb) Keg (55 kg / 120 lb) Drum (180 kg / 400 lb)

4 PLANNED MAINTENANCE KITS MINI HYDRAULIC EXCAVATORS (UNDER 3 TONS) EVERY 250 HOURS Engine Oil/Filter Change Hydraulic Filter Change (No Oil Change) EVERY 500 HOURS Engine Oil/Filter Change Fuel Filter Change Sales Model Serial # Filter Element Oil Qty (L) Filter Element Filter Element Oil Qty (L) In-Line Element FWS Element 300.9D LJM, LJ D VPS TGP, DW * 2.5* (pre) (main) *Recommend change after initial 50 hours. **Recommend change after initial 100 hours. ***Recommend change after initial 500 hours. ^Recommen 301.4C LJK, LJ ** ** (pre) (main) 301.7D LJH, LJ ** ** (pre) (main) 301.7D CR LJD, LJ ** ** (pre) (main) 302.2D LJG, LJ ** ** (pre) (main) 302.4D LJN, LJ ** ** (pre) (main) 302.7D CR LJL, LJ ** ** (pre) (main) MINI HYDRAULIC EXCAVATORS (OVER 3 TONS) Hydraulic Filter Chang e (No Oil Change) EVERY 500 HOURS Engine Oil/Filter Change Fuel Filter Change EVERY 1,000 HOURS Final Drive Oil Change (Each Side) EVERY 1,500 HOURS Engine Sales Model Serial # Filter Element Filter Element Oil Qty (L) In-Line Element FWS Element Oil Qty (L) GO Breather Element 303E CR HHM, SGE ** ** 303.5E CR JX2, RKY ** ** 303.5E2 CR BG8, JWY ** 304E2 CR CJ2, ME G-7206^ ** ^ 304.5E2 CR XTC FXT G ** E2 CR DJX, H5M G-7206^ ** ^ 305.5E2 CR EJX, CR G-7206^ ** ^ 305.5E2 FB WE E2 FB E2W E FB H1Y CE * 11* KC G TMX G FJX G VAB W8S G *Recommend change after initial 100 hours. **Recommend change after initial 250 hours. ^Only for Tier 4 Final Engines.

5 EVERY 1,000 HOURS Coolant Change Air Filter Hydraulic System Hydraulic Oil Change Final Drive Oil Change (Each Side) Cabin Oil Qty (L) Primary Element Secondary Element Hyd Breather Oil Qty (L) Hydo Adv Oil Qty (L) GO Air Filter *** ** ** ^ ** ** ** ** d change every 2,000 hours. EVERY 2,000 HOURS EVERY 3,000 HOURS WHEN NEEDED AC Receiver Hydraulic Filter Change Hydraulic Oil Change Final Drive Oil Change (Each Side) Hydraulic Oil Change Engine Air Filters Cabin Dryer Filter Element Oil Qty (L) Hydo Adv Oil Qty (L) GO Oil Qty (L) Hydo Adv Primary Element Secondary Element Fresh Air Filter Recirculation Filter ** ** , ^ ** ** ** , ^ , ^ ** 1.3** ** 1.3** ** 1.5** ** 1.5** ** 1.5** ** 1** ** 1** ** 1**

6 UNDERCARRIAGE Sales Model 300.9D 300.9D VPS Serial Number LJM, LJ2 TGP, DW2 Undercarriage Under 3 tons Rollers Sprockets Rubber Belt Track C LJK, LJ D LJH, LJ (fixed), (extendable) 301.7D CR LJ8, LJD D LJG, LJ D LJN, LJ D CR LJL, LJ Undercarriage Over 3 tons Sales Model Serial Number Rollers Sprockets Rubber Belt Track Steel Track Assembly 303E CR HHM, SGE E CR JX2, RKY E2 CR BG8, JWY E2 CR CJ2, ME E2 CR XTC 305E2 CR Steel Track Shoe (weld-on) (weld-on) (weld-on) (shoe) (bolt) (nut) Rubber Track Pads (2 stud style pad) (nut & clip style pad) (2 stud style pad) (nut & clip style pad) (2 stud style pad) (nut & clip style pad) (pad) (bolt) (washer) FXT DJX, H5M 305.5E2 CR EJX, CR E2 FB WE2 306E2 FB E2W E FB H1Y CE2, KC TMX, FJX (rubber belt) W8S VAB (steel track) (wide) (shoe) (bolt) (nut) (shoe) (bolt) (nut) (shoe) (bolt) (nut) (shoe) (bolt) (nut) (shoe) (shoe-wide) (bolt) (nut) (pad assembly) 3B-4508 (washer) 6V-8149 (nut) (pad assembly) 3B-4508 (washer) 6V-8149 (nut) (pad assembly) (washer) (nut) (40 pad kit) (pad assembly) (washer) (nut) (40 pad kit) (pad assembly) (washer) (nut) (40 pad kit) Steel Track Assembly w/pads

7 GROUND ENGAGING TOOLS Blade Cutting Edges Serial Number Weld-On HHM, SGE E CR JX2, RKY (straight and angle) 303.5E2 CR BG8, JWY (straight), (angle) 304E2 CR CJ2, ME (straight), (angle) FXT (72 ), (78 ) 305E2 CR DJX, H5M (straight), (angle) 305.5E2 CR EJX, CR (straight), (angle) 305.5E2 FB WE E2 FB E2W E FB H1Y CE2, KC TMX, FJX W8S Sales Model 303E CR 304.5E2 CR XTC VAB Sales Model Blade Cutting Edges Serial Number MP Bucket Back (blade) 72" MP Bucket Clamp (rear edge) 78" MP Bucket Clamp (rear edge) 72" MP Bucket Clamp (front edge) 78" MP Bucket Clamp (front edge) FXT (72") (78") (weld-on) (weld-on) (bolt-on) (bolt-on) 304.5E2 CR XTC Sales Model Serial Number TMX, FJX VAB Bolt-On Standard Width Bolt-On Wide Width , (Qty 2) , (Qty 2) W8S Bucket Teeth J200 (3-5.5 ton SB) J225 (5.5-6 ton FB) (7-8 ton SB) Long 1U Y-3222 Light Duty Long Short 6Y-6221 Wide Penetration 1U Y-8229 Sharp - Corner 9W Y-7228 Sharp - Center 9W Y-7229 Sharp - Twin Heavy Duty Long 8E-4222 Heavy Duty Abrasion 6Y-6223 Abrasion 4T-2203 Heavy Duty Pin 8E-6208* Heavy Duty Retainer - Assembly 8E-6209* Description FB = Fixed Boom SB = Swing Boom

8 CAB GLASS Sales Model Serial Number 300.9D LJM, LJ D VPS TGP, DW C Front Window Upper Front Top Window/ Window Lower Cover Right Window Rear Window Left Window Door Window LJK, LJ (rear) (forward) D CR LJ8, LJD 301.7D LJH, LJ D LJG, LJ D LJN, LJ (lower) (rear) (front) 302.7D CR LJL, LJ (top 2 piece slider) (lower) (front) (rear) (front) (rear) (top) (bottom) (main) (small) (front) (rear) (top) (bottom) (main) (lower) (upper - 3 piece) (main) (small) (lower) (upper - 3 piece) 303E CR HHM, SGE 303.5E CR JX2, RKY 303.5E2 CR BG8, JWY 304E2 CR CJ2, ME E2 CR XTC FXT 305E2 CR DJX, H5M 305.5E2 CR EJX, CR E2 FB WE2 306E2 FB E2W 307 FB H1Y CE2 TMX KC9 FJX VAB W8S

9 HOOD/DOORS/CAPS Sales Model Serial Number Engine Battery Radiator Hydraulic Pump Fuel Tank Cap Hyd Tank Cap Radiator Cap 300.9D LJM, LJ D VPS TGP, DW C LJK, LJ (breather) D LJH, LJ D CR LJ8, LJD D LJG, LJ D LJN, LJ D CR LJL, LJ E CR HHM, SGE ** 4I E CR SB JX2, RKY E2 CR BG8, JWY (vented) (nonvented) ** 4I E2 CR 304E2 CR XTC CJ2, ME4 FXT ** 4I E2 CR DJX, H5M 305.5E2 CR EJX, CR ** 4I E2 FB WE2 306E2 FB E2W WE2-S/N 1-528: E2W-S/N WE2-S/N 529-UP: E2W-S/N 1749-UP: (RH) (behind boom foot) (LH) I E FB H1Y S/N : S/N : S/N 3500-UP: (RH-nonvented) (RH-vented) S/N : (LH) S/N 2500-UP: (LH) ** 4I CE2, KC9 CE2-S/N 1-354: KC9-S/N 1-334: CE2-S/N 355-UP: KC9-S/N 335-UP: (RH) (LH) ** 4I TMX ** 4I VAB FJX W8S ** 4I **Can be replaced with pad lock loop

10 CAB ACCESSORIES, MIRRORS & LIGHTS Serial Number Window Wiper/Rain Guard Mirrors Lights LJM, LJ D VPS TGP, DW D CR LJ8, LJD (guard) (boom) (beacon kit) (beacon) (beacon kit) (beacon) 301.4C LJK, LJ D LJH, LJ D LJG, LJ (blade) (arm) (left) (right) (kit L&R) (cab & boom) (beacon) (LED option) 302.4D LJN, LJ D CR LJL, LJ (blade) (arm) 303E CR HHM, SGE 303.5E CR JX2, RKY (blade) (arm) (cab - L & R) 4Y-3307 (rear) (canopy - R) (canopy - L) (cab & canopy) (boom) (LED option) 303.5E2 CR BG8, JWY 304E2 CR 304E2 CR XTC 305E2 CR CJ2, ME4 FXT DJX, H5M 8Y-4615 (blade) (arm) 4Y-3307 (rear) (cab - L & R) (canopy - R) (canopy - L) (cab & canopy) (boom) (LED option) 305.5E2 CR EJX, CR E2 FB WE2 306E2 FB 307E ST FB E2W H1Y CE2, KC9 TMX (blade) (arm) Guard for KC9, TMX, FJX, W8S: (visor) (bracket) (right) (front - L) (front - R) (front - L) (front or rear round) (front R & L) (cab) (boom & chassis) (LED option) FJX (cab) (boom) (LED option) VAB W8S

11 ENGINE PARTS Under 3 tons Sales Model Serial Number Starter Motor Battery Alternator Water Pump Fuel Injector Pump Fuel Priming Pump Fuel Injector Glow Plug 300.9D LJM, LJ D VPS TGP, DW C LJK, LJ (40A) or or (55A) D CR LJ8, LJD D LJH, LJ D LJG D LJN, LJ D CR LJL, LJ Over 3 tons Sales Model Serial Number Starter Motor Battery Alternator Water Pump Fuel Injector Pump Fuel Priming Pump Turbocharger Fuel Injector Glow Plug DPF Filter Kit DOC Filter Kit Crankcase Breather 303E CR HHM E CR JX2, RKY E2 CR BG8, JWY E2 CR CJ2, ME (T4i) (T4f) (T4i) T4f: (high press) (transfer) (T4i) (T4f) (T4f) (T4f) T4f: (element) (seal) 304.5E2 CR XTC FXT (high press) (transfer) (element) (seal) 305E2 CR DJX, H5M (T4i) (T4f) (T4i) T4f: (high press) (transfer) (T4i) (T4f) (T4f) (T4f) T4f: (element) (seal) 305.5E2 CR EJX, CR (T4i) (T4f) (T4i) T4f: (high press) (transfer) (T4i) (T4f) (T4f) (T4f) T4f: (element) (seal) 305.5E2 FB WE X (manual) (electric) E2 FB E2W X (manual) (electric) E FB H1Y X (manual) (electric) CE X (manual) (electric) KC X (high press) (transfer) (element) (seal) VAB TMX, FJX W8S (gasket) (qty 4) (qty 4) R-3510* (element) (seal) *Reman part number

12 CYLINDER PARTS Guards Boom Stick Sales Model Serial Number Boom Blade Tube / Rod / Seal Kit Tube / Rod / Seal Kit 300.9D LJM, LJ D VPS TGP, DW (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 301.4C LJK, LJ3 58mm bore: mm bore: (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 301.7D LJH, LJ (cover) (plate) 60mm & 82.5mm bore: (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 301.7D CR LJD, LJ (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 302.2D LJG, LJ (cover) (plate) 60mm & 82.5mm bore: (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 302.4D LJN, LJ (cover) (plate) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 302.7D CR LJL, LJ (cover) (plate) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit)

13 Cylinder Parts Bucket Boom Swing Straight Blade Undercarriage Tube \ Rod \ Seal Kit Tube \ Rod \ Seal Kit Tube / Rod / Seal Kit Tube / Rod / Seal Kit (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) 82.5mm bore: (cyl as) (rod) (seal kit) 60mm bore: (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl GP) (rod) (seal kit) (cyl as) (rod) (seal kit) 60mm bore: (cyl as) (rod) (seal kit) 82.5mm bore: (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl GP) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl GP) (rod) (seal kit) (cyl as) (rod) (seal kit) (cyl as) (rod) (seal kit)

14 CYLINDER PARTS Sales Model Serial Number Boom Cylinder Guards Lift Cylinder Blade Angle Cylinder (3 pieces) 303E CR HHM, SGE Non-Lowering Control Valve Boom Tube / Rod / Seal Kit (tube) (rod) (seal kit) Lowering Control Valve VA Boom Tube / Rod / Seal Kit 303.5E CR JX2, RKY (tube) (rod) (seal kit) 303.5E2 CR BG8, JWY (tube) (rod) (seal kit) (tube) (rod) (seal kit) 304E2 CR CJ2, ME (tube) (rod) (seal kit) S/N (tube) (rod) (seal kit) S/N 1255-UP: (tube) (rod) (seal kit) 304.5E2 CR XTC FXT (tube) (rod) (seal kit) (tube) (rod) (seal kit) 305E2 CR DJX, H5M (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) 305.5E2 CR EJX, CR (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) 305.5E2 FB WE (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) 306E2 FB E2W (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) 307E FB H1Y CE2, KC (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) FJX, TMX (tube) (rod) (seal kit) (tube) (rod) (seal kit) VAB W8S (tube) (rod) (seal kit) LH & RH with Lowering Control Valve: (tube) (rod) (seal kit)

15 Non-Lowering Control Valve Cylinder Parts Stick Lowering Control Valve Bucket Boom Swing Straight Blade Angle Blade Tube / Rod / Seal Kit Tube / Rod / Seal Kit Tube / Rod / Seal Kit Tube / Rod / Seal Kit Tube / Rod / Seal Kit (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) Blade Lift: (tube) (rod) (seal kit) Blade Tilt: (tube - RH) (tube - LH) (rod) (seal kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit -rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) S/N 1-136: (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) S/N 1-136: (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) S/N : (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) S/N 1595-UP: (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - cyl) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - cyl) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit - rod) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit - cyl) (seal kit - piston) (bushing kit) (tube) (rod) (seal kit) (tube) (rod) (seal kit)

16 HYDRAULIC QUICK DISCONNECTS Hydraulic Quick Disconnects Sales Model Serial Number Primary Auxiliary 2nd Auxiliary 300.9D LJM, LJ D VPS TGP, DW C LJK, LJ D CR LJ8, LJD 301.7D, LJH, LJ D LJG, LJ D LJN, LJ D CR LJL, LJ (male) (female) (male) (female) (male) (female) (male) (female) (male) (female) 303E CR HHM, SGE (male) (female) (male) (female 303.5E CR JX2, RKY 303.5E2 CR BG8, JWY 304E2 CR CJ2, ME4 304E2 CR XTC FXT 305E2 CR DJX, H5M 305.5E2 CR EJX, CR E2 FB WE2 306E2 FB E2W 307E FB H1Y CE2, KC9 TMX, FJX VAB W8S (male) (female) (male) (female) (male) (female) (male) (female) (male) (female) (male) (female) (male) (female) PEBJ June Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow, the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.