Thuys Engineering Parts Lists
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1 Parts Lists The list below was developed for AJS parts, but all nuts and bolts are Cycle Engineering Institute threads that are common on all British motorcycles built before Contact Details FRAME Cheeshead 5/16 x (26tpi) x 1 1/4 Rear stand bolts Solo seat bolts - 3/8 x 2 1/8 Tank bolts (set of 4) Girder Fork bolts (set of 4) Rear wheel chain adjuster ridgid (set of 2 including nuts) Quick detachable axle assembly (complete) 1930's tank consol screws Jampot bottom mount bolt and sleeve nut Toolbox screw (chrome plated) Steering head ball races (set of 4) Steering head ball races (each) Handle bar clamp (4 stud) 1 1/8 fork legs (40's - 50's) Rear sprocket mounting bolts - early (set of 5) Rear sprocket mounting bolts - late (set of 5) Hex bolts 1/4 (26 tpi) x 5/8 Hex bolts 1/4 (26 tpi) x 3/4 Hex bolts 1/4 (26 tpi) x 1 Hex bolts 1/4 (26 tpi) x 1 1/4 Hex bolts 1/4 (26 tpi)x 1 1/2 Hex bolts 5/16 (26 tpi) x 5/8 Hex bolts 5/16 x 1 (BSF) Hex bolts 5/16 (26 tpi) x 1 Hex bolts 5/16 (26 tpi) x 1 1/4 Hex bolts 5/16 (26 tpi) x 1 3/4 Hex bolts 5/16 (26 tpi) x 2 1/2 Hex bolts 3/8 (26 tpi) x 5/8 Hex bolts 3/8 (26 tpi) x 1 Hex bolts 3/8 (26 tpi) x 1 1/2 Hex bolts 3/8 (26 tpi) x 1 3/4 Hex bolts 3/8 (26 tpi) x 2 1/2 Hex bolts 3/8 (26 tpi) x 2 1/4 Norton timing cover screws Norton timing cover screws (set of 12) Stud engine plate through primary chain case 7/16 (26 tpi) x 7 3/8 Tinware screws coach head slotted 1/4 x 5/8 1/4 x 1
2 ENGINE Barrel base nut (set of 4) Cam bushes (set of 4) Cheesehead Screw - 1/4 (26tpi) x 1 (inner timing cover Cheesehead Screw - 1/4 (26tpi) x 1 1/8 Cheesehead Screw - 1/4 (26tpi) x 5/8 - min 6 Cheesehead Screw - 3/16 (32tpi) x 3/4 - min 6 Cheeshead Screw - 5/16 x (26tpi) x 1 ¼ Stud crankcase - 1/4 (26 tpi) x 4 3/4 Stud crankcase - 5/16 (26 tpi) x 3 3/8 Stud crankcase - 5/16 (26tpi) x 3 5/8 Stud crankcase - 5/16 (26tpi) x 4 ½ Stud crankcase - 5/16 (26tpi) x 4 5/8 Stud crankcase - 5/16 (26tpi) x 6 3/8 Stud crankcase - 3/8 (26 tpi) x 4 7/8 Sump plug crankcase - 3/8 (20tpi) x 1/2 Crankshaft bush timing side Gedgeon pin bush Head bolt (each) Head bolts (set of 4) Nuts 1/4 (26 tpi) Nuts 3/8 (26 tpi) Nuts 5/16 (26 tpi) Nuts 1/2 (26 tpi) Nuts 7/16 (26 tpi) Rocker Bolts 350 Rocker bolts 500 Rocker box inspection cover nuts (set of 3) Rocker box inspection cover studs (set of 3) Stud swing arm primary adjuster 5/16 (26 tpi) x 5 Timing cover screws inner (set of 5) Timing cover screws outer (set of 6) Timing pinion nut - LH thread (26tpi) Washers 1/4 heavy gauge (lot of 12) Washers 1/2 heavy gauge (lot of 8) Washers 3/8 heavy gauge (lot of 10) Washers 5/16 heavy gauge (lot of 12) Washers 7/16 heavy gauge (lot of 10) Front engine mount Crank nut drive side Oil outlet rocket from motor Crank case breather valve Drive Side Crank Shaft Spline Rocker Box gasket 350 / 500 available separately
3 GEARBOX Burman CP box bottom pivot bolt (including nut) Burman CP box 1/4 (20 tpi) x 2 5/16 Burman CP box inner studs - 5/16 (18 tpi) x 1 1/8 Burman CP box inner studs - 1/4 (20tpi) x 1 ¼ Burman CP box inner studs - 5/16 (18tpi) x 3 ¼ Burman CP gearleaver indicator bolts 1/4 (26 tpi) x ½ Clutch centre bolts (set of 4) Clutch spring nuts (set of 4 Clutch centre bolts (set of 5 Clutch spring nuts (set of 5) Lock nut 7/16 (26tpi) Burman CP box mainshaft nut (kickstart side) Sprocket (15 T) Sprocket (16 T) Sprocket nut Sprocket nut tab washer Burman CP primary adjuster assembly ridged Burman CP primary adjuster assembly swing arm Burman CP selector shaft steel bush (inner case) Burman CP lay shaft end bush (set of 2) Burman CP lay shaft gear bush (set of 2) Burman CP mainshaft roller bearing (sprocket side) Burman CP mainshaft 4th gear bush (set of 2) Burman CP gear selector spring box cover plate (CO56-4) Burman CP mainshaft oilseal upgrade kit Burman CP clutch centre nut Burman CP selctor camshaft bush Burman CP spring box selector shaft bush Burman CP oil filler cap anodized Burman CP oil filler cap polished
4 FORKS Top Fork Leg Bolts (grooved for 'O' ring) Stud front mudguard (set of 4 including nuts and washers) Stud bottom forkleg (set of 4 including nuts and wahsers Headstem steering locking nut 1 (26tpi) Centre nut top yoke chromed Damper plate - steel chrome plated (pre war) Forks 1 pair 2 1/8 dia with top nuts Fork Bushes Chrome clevis for brake rod ends to take cable 1/4 Pin to suit Clevis Internal Damper Units Inc Rod, Valve Body Tube Top Plug for valve body tube Valve Brass Valve Cup
5 OIL & FUEL Velocity stack Amal 1 1/4 thread (aluminium) Velocity stack Amal 1 1/4 thread (brass) Gudgeon pin bush Cam bushes (set of 4) Crankshaft bush timing side Crankcase sump plug 3/8 (20tpi) x ½ Oil pump cover rear (blank) Oil pump cover screws rear (set of 4) Oil pump cover front (oil outlet) Oil pump cover screws front (set of 4) Valve guide (pre war) Rocker spindle sleeve AJS/Matchless timing pinion puller Oil pump plunger 3/16 groove Oil pump plunger 1/4 groove Fuel tap (complete) Oil lines (set of 2) Plug screw crankcase oil holes Plug screw crankcase oil holes copper washer Oil pump guide pin assembly (1/4) Tee piece brass Hex fuel pipe union net Fuel Tap hose union Fuel Tap silver solder unions
Inspection. Assembly Install the springs. 1. Discard the 0-rings. 2. Clean all parts in cleaning solvent.
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535A. Main Components. Pipe and Bolt Threading Machine. Printed in U.S.A. Ridge Tool Company/Elyria, Ohio, U.S.A.
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Click Here to Go Back
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1822-I. Spindle Assembly. Pipe and Bolt Threading Machine. Ridge Tool Company/Elyria, Ohio, U.S.A. 2* 3 4 5* * *
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12. Mechanical Drawings & Parts Breakdown List
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488 PARTS LIST 1 3 SCREWS FOR NO. 2 2 FLYWHEEL CAP 3 FLYWHEEL 4 END NUT FOR NO. 10 5 BALL BEARING FOR NO. 3 (1 st ) 6 BALLBEARING FOR NO. 3 (2nd) 7A CLUTCH RACE KEY 7B CLUTCH RACE 7C CLUTCH SPRING 7D 7
Number Wheeler P/N Description Set Rex P/N Notes Base 1 J Support, Right 1 J Support, Left 1 J Nut (M8)
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Coolant Tank Screen Leg Idle End Lockwasher 64 B-015B Leg Drive End Machine Screw 1/4-20 x 3/4 Round Head
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