DIAMO Discovery XLT PARTS CATALOG Engine First Edition August 2008
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1 DIAMO Discovery XLT PARTS CATALOG Engine First Edition August 2008 Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
2 The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LLC and may not be reproduced in any media without the express written consent of LS MotorSports, LLC. For more information contact: LS MotorSports, LLC S Sam Houston Parkway W Houston, TX Information contained in this publication is subject to change without notice. For the most up to date information please contact DIAMO USA or an Authorized Dealer Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
3 CONTENTS PAGE TITLE 4 Cylinder Head 5 Valve 6 Cylinder 7 Cam and Cam Chain 8 Crankshaft and Piston 9 Crankcase 10 Crankcase Cover 11 Transmission 12 Middle Drive Gear 13 Clutch 14 Shift Cam Fork 15 Oil Pump 16 Starter and Starter Clutch 17 Magneto 18 Water Pump 19 Carburetor 20 Oil Pipe 21 Cooling Fan 22 Engine Assembly
4 Fig. 34 Cylinder Head Ref Code Part Number Description F Cylinder Head Assy 2 GB/T Stud Bolt M8X F Plug F O-Ring 13.4X F Bolt M9X F Washer 10X19X F Spark Plug (NGK DPR8EA) 8 GB/T Bolt M6X130 9 GB/T Bolt M6X GB/T Bolt M6X25 11 GB/T Bolt M6X40 12 GB/T Bolt M6X55 13 GB/T BoltM6X55 14 GB/T Bolt M6X F Washer 6.5X11.3X F Cover 2, Cylinder Head F O-Ring 31.7X F Cover, Intake Valve F O-Ring 71.5X3 20 GB/T Bolt M6X F Cap, Tenisioner Case F O-Ring 18.7X GB/T Bolt M6X20 24 GB/T Bolt M6X F Washer 6.2X13X F Intake Manifold F O-Ring 32.4X F O-Ring 43.6X2 29 GB/T Bolt M6X F Clamp F Joint, Intake F Clamp F Temerature Sensor F Cylinder Head F Cylinder Head Cover F Dowel Pin
5
6 Fig. 35 Valve Ref Code Part Number Description F Valve, Intake F Valve, Exhaust F Spring, Intake Valve F Spring, Exhaust Valve F Seat, Valve Spring F Seal, Valve Stem F Retainer,Valve Spring F Cotter, Valve F Rocker Arm 1, Intake Valve F Rocker Arm 2, Intake Valve F Rocker Arm 3, Exhaust Valve F Rocker Arm 4, Exhaust Valve F Shaft, Rocker F Shaft, Rocker F Shaft, Rocker F O-Ring 8.1X GB/T Bolt M6X F Washer
7 Fig. 36 Cylinder Ref Code Part Number Description F Gasket, Cylinder Head F Dowel Pin 12X GB/T Bolt M9X F Washer 10X19X F Cylinder F O-Ring 105.7X F Gasket, Cylinder F Bolt M10X F Bolt M10X F Washer 10.5X20X GB/T Bolt M6X F Dowel Pin 14X15.7
8 Fig. 37 Cam and Cam Chain Ref Code Part Number Description F Camshaft Assy 2 M Cam Chain (92RH M) F Guide 1, Cam Chain F Guide 2, Cam Chain 5 GB/T Bolt F Tensioner 7 GB/T Bolt M6X F Gasket, Tensioner
9 Fig. 38 Crankshaft and Piston Ref Code Part Number Description F Crankshaft Assy F Gear, Drive F Washer, Bearing Cover F Spring F Dowel Pin 6X F Circlip F Washer 10X30X3.2 8 GB/T Bolt M10X F O-Ring 16.1X GB/T Bearing F Piston F Piston Ring Set F Piston Pin F Circlip F Spacer F Seal, Crankshaft F Weight F Balancer Weight Gear 19 GB/T Straight Key B5X GB/T Nut M18X F Washer, Lock 22 GB/T Bearing GB/T Bearing 6304R F Oil Seal 20X30X F Woodruff Key
10 Fig. 39 Crankcase Ref Code Part Number Description F Left Crankcase F Dowel Pin 10X GB/T Bolt M6X F Right Crankcase 5 GB/T Bolt M6X40 6 GB/T Bolt M6X55 7 GB/T Bolt M8X Pipe, Breather Clip F Oil Level Dipstick F O-Ring 20X F Plate, Bearing Cover 13 GB/T Bolt M6X F Housing, Bearing F Gasket F Dowel Pin 10X16 17 GB/T Bolt M6X30 18 GB/T Bolt M6X40 19 GB/T Bearing F Oil Seal 35X65X F Circlip F Bracket 23 GB/T Bolt M6X16 24 GB/T Bolt M6X F Housing, Bearing F Dowel Pin 10X16 27 GB/T Bolt M6X30 28 GB/T Bolt M6X40 29 GB/T Bearing 6201RD F Oil Seal 12X32X F Plate, Bearing Cover 32 GB/T Bolt M6X F Neutral Switch F Washer 10X16X F Gear Position Sensor F O-Ring 29.6X GB/T Bolt M6X F Parking State Bolt F Gasket 14X20X1.5
11 Fig. 40 Crankcase Cover Ref Code Part Number Description F Cover, Crankcase F Gasket, Crankcase Cover F Clamp F Clamp F Dowel Pin 6 GB/T Bolt M6X30 7 GB/T Bolt M6X F Plate 9 GB/T Bolt M6X14 10 GB/T Bearing 60/ F Oil Seal 28X52X F Thrust Washer 13 GB/T Screw M5X F Inspection Hole Cover F O-Ring 13.4X F Cover, Crankcase F Gasket 1, Clutch Cover F Gasket 2, Clutch Cover 19 GB/T Bolt M6X F Cover, Crankcase F Gasket, Crankcase Cover 3 22 GB/T Bolt M6X25 23 GB/T Bolt M6X F Grommet F Drain Plug
12 Fig. 41 Transmission Ref Code Part Number Description F Shaft, Secondary 2 GB/T Bearing GB/T Bearing 6006C F Collar F O-Ring 26.1X F Oil Seal 42X55X F Middle Axle Assy 8 GB/T Bearing GB/T Bearing 6203DLA8 10 M Chain (23RH302-34ASM) F Middle Gear Assy 12 GB/T Bearing 6305
13 Fig. 42 Middle Drive Gear Ref Code Part Number Description F Housing, Bearing 2 GB/T Bearing F Plate, Bearing Cover 4 GB/T Screw M8X24 5 GB/T Bolt M6X F Shim 26X38X( ) 7 GB/T Nut M F Middle Pinion Gear F Middle Ring Gear 10 GB/T Bearing F Nut, Special 12 GB/T Bearing 63/ F Oil Seal 30X46X F U-Joint F Washer 16.5X28X F Nut M F O-Ring 88X GB/T Bolt M8X F Housing, Bearing F Shim 26X38X( ) F Shaft 22 GB/T Bearing F Flange, Coupling F Washer 14.2X32X F Nut M F Nut, Special F Oil Seal 44X60X7
14 Fig. 43 Clutch Ref Code Part Number Description F Clutch Assy F Circlip 3 GB/ T Nut M22X F Primary Sheave F V-Belt F Washer 19.2X35X3.2 7 GB/ T Nut M16X F Secondary Sheave 9 GB/ T Nut M16X1
15 Fig. 44 Shift Cam Fork Ref Code Part Number Description F Shift Cam Assy F R Fork F H-L Fork F Fork Shaft F Spring, Compression F Spring, Compression F Cap, Spring F Circlip F Bolt, Gear Station F Gasket 14X22X F Shift Guide Assy 12 GB/T Bolt M6X F Oil Seal 15X25X F Cover, Shift Shaft F Gasket, Shift Shaft Cover F Wire Clip 17 GB/T Bolt M6X20 18 GB/T Bolt M6X F Dowel Pin 8X F Spring, Gear Station F Ball, Gear Station
16 Fig. 45 Oil Pump Ref Code Part Number Description F Oil Pump Assy F Gasket, Oil Pump 3 GB/T Bolt M6X F Strainer Housing Assy F O-Ring 14X2.3 6 GB/T Bolt M6X14 7 GB/T Bolt M14X1.5-6H F Washer 14X22X F Oil Filter F Bolt, Oil Filter Fitting F Sprocket, Driven F Circlip 13 04CH Oil Pump Chain F Pipe, Oil Delivery F Washer 8.4X15X F Bolt, Special 1 M8X F Pipe, Oil Delivery F Bolt, Special 2 M14X F Washer 14X20X F Bolt, Special 4 M14X F Washer 14X20X F Pipe, Oil Delivery F Bolt, Special 3 M14X F Washer 10.2X16X GB/T Bolt M6X F Relief Valve Assy F O-Ring 10X F Plate 29 GB/T Bolt M6X12
17 Fig. 46 Starter and Starter Clutch Ref Code Part Number Description F Idler Gear F Shaft, Idler Gear F Bearng KBK F Idler Gear F Washer 25X39X F Starter Clutch One Way Assy 7 GB/T Bolt M8X F Starter Motor 9 GB/T Bolt M6X30
18 Fig. 47 Magneto Ref Code Part Number Description F Stator Assy F Rotor Assy 3 GB/T Screw 4 GB/T Bolt M5X12
19 Fig. 48 Water Pump Ref Code Part Number Description F Water Pump Assy 2 GB/T Bolt M6X45 3 GB/T Bolt M6X65 4 GB/T Bolt M6X F Water Pipe F O-Ring 20.7X F Water Pipe F Clip, Water Pipe F Joint, Water Pipe 10 GB/T Bolt M6X F O-Ring 33.4X F Water Pipe F Clip F Clip, Water Pipe 15 GB/T Bolt M6X F Thermostat Cover
20 Fig. 49 Carburetor Ref Code Part Number Description F CARBURETOR ASSY - 700
21 Fig. 50 Oil Pipe Ref Code Part Number Description F O-Ring 11X F Clip, Oil Pipe 3 GB/T Bolt M6X F O-Ring 56.7X F Adapter Plate, Oil Filter F Bracket, Oil Pipe F Washer 10X F Spring F Washer 6X11X F circlip F Oil Pipe F Oil Pipe 5
22 Fig. 51 Cooling Fan Ref Code Part Number Description 1 GB/T Bolt M6X F Base, Air Shroud F Washer 6.2X11.8X F O-Ring 64.4X F Plate, Cooling Fan F Boss, Cooling Fan F Cooling Fan F Air Shroud, Cooling Fan
23 Fig. 52 Engine Assembly Ref Code Part Number Description Engine Assy - 700
CYLINDER 1. Ref. Part No. Number Description Qty Remarks
A1 A2 A3 A4 CYLINDER 1 1 7LV-11102-10-00 CYLINDER HEAD ASSEMBLY. 1 2 7LV-11165-01-00 PLATE, BREATHER......... 1 3 7LV-11163-01-00 ELEMENT................ 1 4 (90109-06514-00) BOLT.................... 1
CYLINDER 1. Ref. Part No. Number Description Qty Remarks
A1 A2 A3 A4 CYLINDER 1 1 7LV-11102-09-00 CYLINDER HEAD ASSEMBLY (7LV-11102-00)............. 1 2 99510-12016-00 PIN, DOWEL.............. 2 3 95811-10070-00 BOLT, FLANGE............ 4 4 95811-06045-00 BOLT,
NO. PART NO. (NEW) PART N0. (OLD) DESCRIPTION Q'TY PRICE NOTE
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