Hydrostatic Zero-Turn Residential Riding Mower

Transcription

1 Hydrostatic Zero-Turn Residential Riding Mower Turf Equipment MODEL 0HP Z-Force 44 3HP Z-Force 50 Model Shown is a 3HP Z-Force 50 ILLUSTRATED PARTS LIST

2 TABLE OF CONTENTS Frame Assembly " Formed Cutter Deck and 5 44" Deck Spindle Assembly and 7 50" Formed Cutter Deck and 9 50" Deck Spindle Assembly and Control Assembly Brake Assembly " Front Caster & Tire Assembly " Front Caster & Tire Assembly Steering Assembly Drivetrain Assembly HP Kohler Engine Assembly HP Kohler Engine Assembly HP Kohler Aussie Engine Assembly Electrical Assembly Kohler Electrical Assembly Kohler Aussite " Seat Assembly " Seat Assembly Lift Assembly SV80 0HP Engine Breakdown SV80 3HP Engine Breakdown Left Hand Transmission Breakdown and 5 Right Hand Transmission Breakdown and 53 44" Decal Map " Decal Map NOTE, For painted parts, please refer to the list of color codes below. Please add the applicable color code, whereever needed, to the part number to order a replacement part. For instance, if a part, numbered 000xxxx, is painted Cub Yellow, the part number to order would be 000xxxx-40. Cub Yellow: 40 Powder Black: 0637

3 Frame Assembly- Figure and Parts List GD: /04/ Flat Washer, 3/8 zinc Hex Nut, 3/8-6 Flange Lock Nylock Nut, 7/ Grease Fitting, /4-8 x 3/ Washer, 3/8, SS Extension Spring,.00 OD x 5.00 lg Shoulder Bolt Hex Cap Screw, 3/8-6 x -3/ Flat Washer, 7/6 ID x.75 OD U-Nut, / Self Tapping Screw 5/6-8 x Bronze Bushing,.875 ID x.50 OD Transmission Mounting Bracket Idler Arm Assembly includes: Bearing Sleeve Flat Idler Pully Frame Assembly Weldment 3

4 44" Formed Cutter Deck - Figure GD: /8/08 4

5 44" Formed Cutter Deck - Parts List for Figure Hex Nut, 3/8-6, Flange Lock Hex Cap Screw /4-0 x Nut, /4-0, hexflange Lock Self Tapping Screw 5/6-8 x Belt Cover Right Hand Belt Cover Left Hand Deck Assembly 44" A Chute Assembly Hex Nut, M Water Nozzle Adaptor Deck Wheel, 5.00 Dia Lock Washer, 7 x 3.8 x D Deck Water Nozzle Shoulder Screw.498 x

6 44" Deck Spindle Assembly - Figure 3 GD: /8/08 6

7 44" Deck Spindle Assembly - Parts List for Figure Hex Cap Screw 3/8-6 x Grease Fitting, /4-8, 90 degree Hex Nut, 3/8-6, Flange Lock Nut 7/6-4, Nylock Carriage Bolt, 3/8-6 x Flat Washer,.469 ID x.875 OD x Flat Washer,.406 ID x.0 OD x HHCS, 3/8-6 x Carraige Screw, 3/8-6 x Spacer,.76 ID x.00 OD x Spacer.8 ID x Spacer,.760 ID x.000 OD x Spacer.760 ID x.5 OD Idler Arm Assembly Spindle Bolt 3/4-6 x V-Pulley 4.5 OD Casting V-Belt, A-Section Nut, 3/4-6, Hex Flange Self Tapping Screw 5/6-8 x Spindle Bolt 3/4-6 x Spacer,.39 ID x.65 OD x Parking Brake Grip Extension Spring,.94 OD x 7.7 LG Blade, 5.94 Hi-Lift, ID Flat Pulley Idler Pulley, 3.50 Dia V-Belt, B-Section Spindle Assembly Idler Arm Assembly, Double, includes: Bearing Top Deck Plate Idler Spring Grease Fitting Shoulder Screw.68 x A Spindle Spacer Spacer.406 ID x.0 OD Pulley 3 7

8 50" Formed Cutter Deck - Figure 4 Deck Shown Upside Down GD: //08 8

9 50" Formed Cutter Deck - Parts List for Figure Hex Nut, 3/8-6, Flange Lock Carriage Bolt, 3/8-6 x Screw, /4-0 x / Hex Cap Screw, /-0 x Nut, /-0, Lock A Chute Assembly Deck Assembly, 50" A Finger Guard Self Tapping Screw 5/6-8 x Hex Nut, M Water Nozzle Adaptor Front Roller Deck Wheel, 5.00 Dia Lock Washer, 7 x 3.8 x D Deck Water Nozzle Shoulder Screw.498 x Belt Cover Left Hand Belt Cover Right Hand A Skirt, Center, 50" Skirt, Right Hand, 50" 9

10 50" Deck Spindle Assembly - Figure 5 GD: /9/08 0

11 50" Deck Spindle Assembly - Parts List for Figure HHCS, 3/8-6 x Hex Nut, 3/8-6, Flange Lock Nut 7/6-4, Nylock Flat Washer,.469 ID x.875 OD x Flat Washer,.406 ID x.0 OD x HHCS, 3/8-6 x Carraige Screw, 3/8-6 x Spacer,.76 ID x.00 OD x V-Belt, Mower Drive V-Pulley, 4.75 OD Hex Cap Screw 3/4-6 x Spacer.760 ID x.5 OD Hex Cap Screw, 3/4-6, Idler Arm Assembly Hi-Lift Blade, Nut, 3/4-6, Hex Flange V-Belt, / x 90.9 LG Self Tapping Screw 5/6-8 x Spacer,.39 ID x.65 OD x Parking Brake Grip Extension Spring,.94 OD x 7.7 LG Flat Pulley Idler Pulley, 3.50 Dia Spindle Assembly Idler Arm Assembly, Double, includes: Bearing Idler Spring Grease Fitting Shoulder Screw.68 x Blade Spacer A Spindle Spacer Spacer.406 ID x.0 OD V-Pulley, 4.90 OD 3

12 Control Assembly - Figure 6 and Parts List GD: // Hex Nut, 5/ HHCS, 5/6-8 x -/ Screw, /4-0 x / U-Nut, 5/ U-Nut, / Left Hand Control Console Right Hand Control Console Forward/Reverse Stop Bracket Control Housing Weldment Front Panel Self Tapping Screw 5/6-8 x Self Tapping Screw, /4-0 x Battery Edge Trim 4

13 Brake Assembly - Figure 7 and Parts List GD: /8/ Washer,.406 x.8 x Spacer,.44 ID x.563 OD x Hex Head Cap Screw, 5/6-8 x Step Hub,.379 x.5 x.57/ Hex Nut, 3/8-6 Flange Lock Sockethead Capscrew, 5/6-8 x Slide Washer Lockout Lever Plate Nut, 5/6-8, Flange Lock Brake Handle Washer,.375 x.738 x Hex Head Cap Screw, 3/8-6 x Flat Washer,.390 x.5 x Cotter Pin, /8 x Spacer,.380 x.563 x Washer,.345 x.00 x Sockethead Capscrew, 3/8-6 x Left Hand Brake Cable Parking Brake Grip Right Hand Brake Cable Spacer,.3 ID x.438 OD x.44 3

14 44" Front Caster & Tire Assembly - Figure 8 and Parts List GD: /0/ Lock Washer, 3/8 Zinc Lug Nut, / Nut, /-0, Center Lock Flange Bearing,.00 ID Washer Special Grease Fitting, /4-8 x 3/ Hex Cap Screw, 3/8-6 x Nut Jam,.0-4, Nylon Insert Hex Cap Screw, /-0 x Hex Cap Screw, -4 x Wheel Assembly, 8 x Front Axle Assembly Castor Wheel Mounting Bracket Flat Washer,.390 x.5 x Flat Washer,.00 ID x.5 OD x, Wheel Assembly, x 4-4, Beige Flange Bearing,.0 ID A Wheel Spacer 4

15 50" Front Caster & Tire Assembly - Figure 9 and Parts List GD: /0/ Lock Washer, 3/8 Zinc Lug Nut, / Nut, /-0, Center Lock Flange Bearing,.00 ID Washer Special Grease Fitting, /4-8 x 3/ Hex Cap Screw, 3/8-6 x Nut Jam,.0-4, Nylon Insert Hex Cap Screw, /-0 x Front Axle Assembly Castor Wheel Mounting Bracket Flat Washer,.390 x.5 x Wheel Assembly, 8 x Flat Washer,.00 ID x.5 OD x, Wheel Assembly, x 4-4, Beige Hex Cap Screw, -4 x Flange Bearing,.0 ID A Wheel Spacer 5

16 Steering Assembly -Figure 0 and Parts List GD: // Hex Cap Screw, 3/8-6 x -/ Socket Head Capscrew, 5/6-8 x Flat Washer, 5/ Bushing,.30 x.7 x.688 x Hex Head Cap Screw, 5/6-8 x Control Lock Rod HHCS, 5/6-8 x -/ Control Cable Lock Out Hex Cap Screw, 5/6-8 x Spacer,.5 ID x.38 OD x Nut, Flange Lock, 3/ Retainer Ring, E-Clip Flat Washer,.4 x.630 x Lapbar Pivot Bracket Nut, 5/6-8, Lock Lapbar Assembly includes: Shoulder Screw, / Grip, Nut, /4-0, Hex Flange Lock Nut Pivot Bracket Weldment Hex Cap Screw, /4-0 x Carriage Bolt, 5/6-8 x Brake Lever Plate Nylock Nut, 5/ Steering Input Shaft Assembly Extension Spring,.544 OD x Spacer,.385 ID x.65 OD x Flat Washer,.793 ID x.4 OD x Spacer,.380 x.563 x Hex Flange Bearing,.75 ID Steering Link Rod 6

17 Drive Train Assembly- Figure and Parts List /" Hose 0" /" Hose 0.5" GD: // Lock Washer, 3/8 Zinc Washer, 5/6 x Nylock Nut, 5/ Hose Clamp Hex Cap Screw, 3/8-6 x Pump Rod Nut, /4-8, SS, Nylon Insert Hex Cap Screw, 5/6-8 x Nut, Flange Lock, 3/ Hydraulic Tank Spacer.406 ID x.0 OD Spacer,.375 ID x.75 OD x Hex Cap Screw /4-0 x Transmission Support Tube Carriage Bolt, 3/ V-Belt, Self Tapping Screw, /4-0 x Transmission Front Mounting Bracket Carriage Bolt, 5/6-8 x Neutral Bracket Shoulder Screw, / Cylinder Return to Neutral Nut, /4-0, Hex Flange Lock Nut Transmission, Left hand Cotter Pin,.07 x. Lg Filter Extension Spring,.865 OD x 4.68 Long Transmission, Right hand Nut, Hex, Center Lock, M Filter Carriage Bolt, 5/6-8 x Return to Neutral Control Bracket 7 -- Fuel Hose,.50 ID x.75 OD (in inches) Carriage Bolt, 5/6-8 x

18 0HP Kohler Engine Assembly - Figure and Parts List GD: //09 Ref No Part No. Description Qty. Ref No Part No. Description Qty Hex Jam Nut, 3/ Throttle Control Knob Hex Nut, 5/ Fuel Tank Lock Washer, 5/ Flat Washer, 7/6 ID x.75 OD x Flat Washer, 5/ Key, /4 x /4 x Clamp, Union Utility Bin Self Tapping Screw, 3/8-6 x Ogura DX Electric Clutch Cable Tie, 3/6 x.05 x Screw, #0-3 x Hex Cap Screw, 5/6-8 x Exhaust Pipe Lock Nut, Nylon Insert, Kohler Muffler Nut, w/ Star Washer Throttle Control Cable Hose Clamp, /4-5/8, SS Choke Cable Lock Washer, 7/ Hose, /4" Fuel Line Lock Nut, Hex Flange, 5/ Clutch Retainer Assembly Machine Screw, 8-3 x Fuel Tank Groment Screw, 8-3 x.375, Hex Washer Transmission Drive Pulley Hex Cap Screw, 7/6-0 x Hex Head Cap Screw, 3/8-6 x.00, Flange Whiz Carriage Bolt, 5/6-8 x HP Kohler Engine Washer, 3/8 x.738 x Hex Head Cap Screw, 5/6-8 x.00, Flange Whiz Fuel Pickup Fitting D Fuel Cap Oil Drain Extension Hose 8

19 3HP Kohler Engine Assembly - Figure 3 and Parts List GD: //09 Ref No Part No. Description Qty. Ref No Part No. Description Qty Hex Jam Nut, 3/ Fuel Tank Hex Nut, 5/ Flat Washer, 7/6 ID x.75 OD x Lock Washer, 5/ Key, /4 x /4 x Flat Washer, 5/ Utility Bin Clamp, Union Ogura DX Electric Clutch Cable Tie, 3/6 x.05 x Screw, #0-3 x Hex Cap Screw, 5/6-8 x Exhaust Pipe Lock Nut, Nylon Insert, Self Tapping Screw, 3/8-6 x Nut, w/ Star Washer Kohler Muffler Hose Clamp, /4-5/8, SS Throttle Control Cable Lock Washer, 7/ Choke Cable Lock Nut, Hex Flange, 5/ Hose, /4" Fuel Line Machine Screw, 8-3 x Clutch Retainer Assembly Screw, 8-3 x.375, Hex Washer Fuel Tank Groment Hex Cap Screw, 7/6-0 x Transmission Drive Pulley Carriage Bolt, 5/6-8 x Hex Head Cap Screw, 3/8-6 x.00, Flange Whiz Washer, 3/8 x.738 x HP Kohler Engine Fuel Pickup Fitting Hex Head Cap Screw, 5/6-8 x.00, Flange Whiz Oil Drain Extension Hose D Fuel Cap Throttle Control Knob 9

20 3HP Kohler Aussie Engine Assembly - Figure 4 and Parts List GD: /30/08 Ref No Part No. Description Qty. Ref No Part No. Description Qty Hex Jam Nut, 3/ Fuel Tank Lock Washer, 5/ Flat Washer, 7/6 ID x.75 OD x Flat Washer, 5/ Key, /4 x /4 x Clamp, Union Utility Bin Ogura DX Electric Clutch Cable Tie, 3/6 x.05 x Screw, #0-3 x Hex Cap Screw, 5/6-8 x Exhaust Pipe Lock Nut, Nylon Insert, Kohler Muffler Nut, w/ Star Washer Throttle Control Cable Hose Clamp, /4-5/8, SS Choke Cable Lock Washer, 7/ HP Kohler Engine Lock Nut, Hex Flange, 5/ Hose, /4" Fuel Line Machine Screw, 8-3 x Clutch Retainer Assembly Screw, 8-3 x.375, Hex Washer Fuel Tank Groment Hex Cap Screw, 7/6-0 x Transmission Drive Pulley Carriage Bolt, 5/6-8 x Hex Head Cap Screw, 3/8-6 x.00, Flange Whiz Washer, 3/8 x.738 x Hex Nut, 5/ Fuel Pickup Fitting Throttle Control Knob Oil Drain Extension Hose D Fuel Cap 0

21 Electrical Assembly - Figure 5 and Parts List GD: // Battery, V 5CCA 30Min Normally Closed Seat Switch 0005 Lock Nut, Nylon Insert, / Switch, Ignition, 6 Pin Flat Washer, / Hour Meter includes: Nut, 5/6-8, Nylock Clip Hex Cap Screw, /4-0 x Safety Switch Retainer Spring Boot, " OD Rubber Battery-PST Red PTO Switch Bracket Lock Nut, Nylon Insert, U-nut, Cable, Battery, Black, 7" Switch, Safety N.O./N.C Nut, 5/8-3, w/cap Gromment,.5 ID x.3 OD Self Tapping Screw, /4-0 x / Harness Assembly (not shown) Normally Closed Safety Switch Electrical Conduit Clip, / Self Tapping Screw, 0-3 x / Harness Assembly (not shown) Electric PTO Switch Bracket, Safety Switch, Right Hand Solenoid Magnetic Switch Bracket, Safety Switch, Left Hand Cable, Battery, Red, 4"

22 Electrical Assembly Aussie - Figure 6 and Parts List GD: /9/ Battery, V 5CCA 30Min Switch, Ignition, 6 Pin 0005 Lock Nut, Nylon Insert, / Hour Meter includes: Flat Washer, / Clip Hex Cap Screw, /4-0 x Safety Switch Retainer Spring Boot, " OD Rubber Battery-PST Red PTO Switch Bracket Cable, Battery, Black, 7" U-nut, Nut, 5/8-3, w/cap Switch, Safety N.O./N.C Self Tapping Screw, /4-0 x / Gromment,.5 ID x.3 OD Normally Closed Safety Switch Harness Assembly (not shown) Self Tapping Screw, 0-3 x / Electrical Conduit Clip, / 000 Electric PTO Switch Bracket, Safety Switch, Right Hand 0005 Cable, Battery, Red, 4" Bracket, Safety Switch, Left Hand Normally Closed Seat Switch

23 44" Seat Assembly - Figure 7 and Parts List GD: /0/ Hex Cap Screw, 3/8-6, Hex Cap Screw, 5/6-8 x 3/ Flange Lock Hex Nut, 3/ Nut, 5/6-8, Hex Flange Lock Spacer,.370 ID x.500 OD x Bumper,.50 OD x.3 Long Foot Rest Bracket Seat Lift Cable Seat Mounting Bracket Self Tapping Screw 5/6-8 x Hex Cap Screw, 5/6-8 x Nylock Nut, 5/

24 50" Seat Assembly - Figure 8 and Parts List GD: /0/ Hex Cap Screw, 3/8-6, Hex Cap Screw, 5/6-8 x 3/ Flange Lock Hex Nut, 3/ Nut, 5/6-8, Hex Flange Lock Spacer,.370 ID x.500 OD x Bumper,.50 OD x.3 Long Foot Rest Bracket Lift Cable Seat Mounting Bracket Self Tapping Screw 5/6-8 x Hex Cap Screw, 5/6-8 x Nylock Nut, 5/ Seat 4

25 Lift Assembly - Figure 9 and Parts List GD: /3/ Capscrew, 3/8-6 x -3/ Trail Link Pivot Rod Hex Cap Screw, 3/8-6 x -/ Front Lift Rod Hex Cap Screw, /4-0 x Foot Pedal Assembly Nut, 3/8-6, Hex Flange Lock Foot Lift Torsion Spring Jam Nut, 5/ Lower Lift Bracket Assembly Idler Washer Lift Link Nut, /4-0, Hex Flange Lock Nut Clevis Pin,.375 x.89 x Spacer,.375 x.50 x.75 Lg Front Shaft Assembly Shoulder Screw, 0.65 OD x.830 Lg Rear Shaft Assembly Spacer,.65 OD x.385 ID x / Link Plate Jam Nut, / Spacer,.380 ID x.500 OD x Shoulder Screw, 3/8-6,.56 x Hex Flange Bearing,.875 ID Lock Washer, 5/ E Clip,.875 Dia Washer,.00 OD x.65 ID x Sockethead Capscrew, 3/8-6 x Foot Lift Pivot Assembly Flat Washer,.94 x.75 x Deck Lift Bracket Hair Pin Index Plate Spacer,.68 ID x.875 OD x Spacer,.635 ID x.88 OD x Hair Pin 5

26 SV80 0HP Crankshaft - Figure 0 and Parts List KH S Crankshaft (Includes ) KH S Plug, Cup 6

27 SV80 0HP Crankcase- Figure and Parts List KH S Dipstick, Assy (Cub Yellow) (includes ) 6 KH S Ring Set (STD &.08) KH S O-Ring, Dipstick KH S Ring Set (.5) 3 KH-M S Screw, Flg Thd Frm M5x0.8x3 7 KH S Shim, Camshaft (White.08) AR 4 KH Kit, Oil Fill Cap (Includes 5, 6) KH S Shim, Camshaft (Blue.03) AR 5 KH S O-Ring, Upper Oil Fill Tube KH S Shim, Camshaft (Red.03) AR 6 KH S O-Ring, Lower Oil Fill Tube KH--4-0-S Shim, Camshaft (Yellow.034) AR 7 KH Bracket, Oil Fill Tube KH--4--S Shim, Camshaft (Green.036) AR 8 KH S Seal, Oil KH--4--S Shim, Camshaft (Gray.038) AR 9 Crankcase (use: Sortblock KH ) KH--4-3-S Shim, Camshaft (Black.04) AR 0 KH S Retainer, Breather Reed 8 KH S Kit, Camshaft (Includes Lubricant) KH Reed, Breather 9 KH S Seal, Governor Cross Shaft KH S Pin, Locating 6 0 KH S Retainer Ring 3 KH S Connecting Rod (STD) KH-M-9300-S Washer, Flat 9MM 4 KH S Kit, Piston w/ Ring (STD) (Includes 5, 6) KH S Washer, Flat /3" KH S Kit, Piston w/ Ring (.5) 3 KH S Shaft, Governor Cross KH S Kit, Piston w/ Ring (.08) KH S Lubricant, Camshaft (not shown) 5 kh s Retainer, Piston Pin 4 7

28 SV80 0HP Oil Pan/Lubrication- Figure and Parts List KH S Pan, Oil Assembly (Includes -6) KH O-Ring, Oil Pick-Up KH S Screw, SHD THD FRM M6 x.0 x 6.5 KH S Kit, Adaptor Oil Filter (Includes 3, 4) 3 KH S Pump Assembly, Oil 3 KH S Plug, CTSK /8" 4 KH Kit, Governor Gear w/ Pin (Includes 5) 4 KH S O-Ring, Oil Filter Adaptor 5 KH Pin, Governor Regulating 5 KH S Nipple, Oil Filter 6 KH S Tab, Locking 6 KH S Switch, Oil Pressure 7 KH Shaft, Governor Gear 7 KH S Filter, Oil 8 KH S Seal, Oil 8 KH S Screw, Flg M8 x.5 x KH S Tube, Oil Feed-Filter to Pan 9 KH S Plug, Sq Hd Pipe 3/8" 0 KH S Tube, Oil Feed-Pan to Filter 8

29 SV80 0HP Head/Valve/Breather- Figure

30 SV80 0HP Head/Valve/Breather- Parts List for Figure 3 KH S KIT, PLAIN ROCKER COVER (INCLUDES [QTY ], 3[QTY 4]) KH S O-RING, VALVE COVER 3 KH-M S SCREW, FLG M6X.0X KH S KIT, # CYLINDER HEAD ASSY (INCLUDES 6[QTY 4] & KH S) 5 KH KIT, RETAINER 4 6 KH CAP, VALVE SPRING 4 7 KH SPRING, VALVE 4 8 KH-350-S RETAINER, SPRING 4 9 KH S SEAL, VALVE STEM 0 KH VALVE, INTAKE (STD) KH VALVE, EXHAUST (STD) KH S KIT, BREATHER HOSE (INCLUDES 3[QTY ]) 3 KH S CLAMP, HOSE 5 4 KH S KIT, BREATHER HOUSING (INCLUDES 5,6) 5 KH-M S NUT, LOCK M5X0.8 6 KH S WASHER, SEALING 7 KH S STUD, BREATHER COVER 8 KH S KIT,TAPPET 4 9 KH S ROD, PUSH 4 0 KH S KIT, CYLINDER HEAD GASKET (INCLUDES HEAD MOUNTING HARDWARE & KH S, KH S) KH S KIT, # CYLINDER HEAD ASSY (INCLUDES 6[QTY 4] & KH S) KH S ARM, ROCKER 4 3 KH S NUT, M0X KH S SCREW, SET 4 5 KH S PIVOT, ROCKER ARM 4 6 KH SCREW, FLG M0X.5X KH S STUD, ROCKER 4 8 KH S KIT, BREATHER VALVE COVER (INCLUDES [QTY ]) 9 KH S STRAP, LIFTING 30 KH-M S SCREW, FLG THD FRM M6X.0X6 3 KH S KIT, BREATHER COVER (INCLUDES 3) 3 KH S GASKET, BREATHER COVER 33 KH S FILTER, BREATHER 34 KH S PLATE, GUIDE KH S GASKET, EXHAUST KH S O-RING, INTAKE PORT KH S KIT, CYLINDER HEAD HARDWARE (Not Shown) (SERVICES HEAD. QUANTITIES LISTED ARE FOR BOTH HEADS) (INCLUDES 5-, 9,, 5, 34)) 30

31 SV80 0HP Ignition/Electrical- Figure 4 and Parts List KH S Screen, Grass 0 KH S Rectifier-Regulator KH Screw, FLG M0X.5X45 KH Kit, 5 Amp Stator (Includes KH S) 3 KH Washer, Flat 3/3" KH S Screw, TRX HD Drive Fastener 4 KH S Plate, Fan Mounting 3 KH-5-3--S Plug, Spark 5 KH S Fan 4 KH S Module, Ignition (CDI Fixed) 6 KH S Flywheel 5 KH-M S Screw, FLG THD FRM M5 x 0.8 x KH-X-4-5 Key, 3/6" x 5/8" KH S Tie, Wire 8 KH-3660-S Connector (3 Contact) KH S Harness, Wiring 9 KH-M S Screw, Hvy Flg M5 x 0.8 x 6 KH S Terminal 3

32 SV80 0HP Blower Housing & Baffles- Figure 5 and Parts List KH S Kit, Blower Housing-Fixed Guard 8 KH S Baffle, Valley # Side (Includes & KH S) KH S Cover, Air Cleaner (Black) 9 KH S Baffle, Valley # Side 3 KH-M Screw, FLG THD FRM M5 x.8 x KH S Baffle, CYL Barrel - # Side 4 KH-M S Screw, FLG THD FRM M5 x.8 x 6 8 KH Screw, Tap M6 x.7 x 8 5 KH S Kit, Backing Plate KH-3-3--S Decal, Fixed Guard (not shown) 6 KH S Baffle, Cyl Barrel-# Side KH S Nameplate, Service (not shown) 7 KH-M S Screw, FLG THD FRM M6 x.0 x 6 6 3

33 SV80 0HP Starting System- Figure 6 and Parts List KH-M Screw, FLG M8 x.5 x 80 KH S Starter Assembly 3 KH S Kit, Drive 4 KH S Kit, Drive Parts (Includes 5) 5 KH S Ring, Retaining 6 KH-3--0-S Bolt, Thru 7 KH S Commutator, End Cap 33

34 SV80 0HP Fuel System- Figure 7 and Parts List KH S KIT, CARBURETOR W/GASKETS (INCLUDES,3) KH S GASKET, CARBURETOR 3 KH GASKET, AIR CLEANER BASE 4 KH-M-6905-S STUD, M6X.0X06 5 KH-M S NUT, FLG M6X.0 6 KH S CLAMP, SPRING HOSE /" 7 KH S LINE, FUEL (4"-CUT TO LENGTH) 8 KH S SLEEVE, ANTI ABRASION 9 KH S KIT, FUEL PUMP HOSE W/CLAMP (INCLUDES 0) 0 KH S CLAMP, HOSE KH SCREW, TAP M6X.7X8 KH PUMP, FUEL 3 KH S FILTER, FUEL 4 KH S CLIP, CABLE KH SCREW, THROTTLE STOP (not shown) 34

35 SV80 0HP Engine Controls- Figure 8 and Parts List KH S Bolt, RD HD SQ Neck M6 x.0 x 5 5 KH S Linkage, Choke KH S Lever, Governor 6 KH-4--7-S Spacer, Control Assembly 3 KH-M S Nut, FLG M6 x.0 7 KH S Lever, Throttle Actuator 4 KH Spring, Linkage 8 KH Lever, Throttle Control 5 KH Bushing, Linkage Retaining 9 KH Washer, Flat 5.5 MM 6 KH Linkage, Throttle 0 KH-M S Screw, FLG THD FRM M5 x 0.8 x 0 7 KH Bushing, Throttle Linkage KH Washer, Spring /4" 8 KH-M S Screw, FLG THD FRM M5 x 0.8 x 6 KH Lever, Choke 9 KH-M S Nut, Lock M5 x KH-M Screw, Slt Hd Cap M4 x 0.7 x 5 0 KH Spring, Choke Return 4 KH-M S Nut, M4 x 0.7 KH S Bracket, Control 5 KH S Washer, Flat 5 MM KH-M S Screw, FLG THD FRM M6 x.0 x6 4 6 KH S Spring, Governor 3 KH Clamo, Cable 7 KH Spring, Governor 4 KH S Screw, LBD THD FRM M5 x 0.8 x 6 35

36 SV80 0HP Air Intake/Filtration- Figure 9 and Parts List KH S Manifold, Intake (Includes, 3) KH S Gasket, Carburetor 3 KH S O-Ring, Intake Port 4 KH S Kit, Air Cleaner Base (Includes 5, 6) 5 KH Gasket, Air Cleaner Base 6 KH S Latch, Air Cleaner Element 7 KH S Element, Air Filter 8 KH-M S Screw, FLG M6 x.0 x KH S Element, Pre-Cleaner 36

37 SV80 0HP Decals- Figure 30 and Parts List Artwork is representative. Actual labels may differ depending on model and specification number. KH S Decal, Clear Laminate KH S Decal, 0HP 37

38 SV80 3HP Crankshaft- Figure 3 and Parts List KH S Crankshaft (Includes ) KH S Plug, Cup 38

39 SV80 3HP Crankcase- Figure 3 and Parts List KH S Dipstick, Assy (Cub Yellow) (includes ) 6 KH S Ring Set (STD &.08) KH S O-Ring, Dipstick KH S Ring Set (.5) 3 KH-M S Screw, Flg Thd Frm M5x0.8x3 7 KH S Shim, Camshaft (White.08) AR 4 KH Kit, Oil Fill Cap (Includes 5, 6) KH S Shim, Camshaft (Blue.03) AR 5 KH S O-Ring, Upper Oil Fill Tube KH S Shim, Camshaft (Red.03) AR 6 KH S O-Ring, Lower Oil Fill Tube KH--4-0-S Shim, Camshaft (Yellow.034) AR 7 KH Bracket, Oil Fill Tube KH--4--S Shim, Camshaft (Green.036) AR 8 KH S Seal, Oil KH--4--S Shim, Camshaft (Gray.038) AR 9 Crankcase (use: Sortblock KH ) KH--4-3-S Shim, Camshaft (Black.04) AR 0 KH S Retainer, Breather Reed 8 KH S Kit, Camshaft (Includes Lubricant) KH Reed, Breather 9 KH S Seal, Governor Cross Shaft KH S Pin, Locating 6 0 KH S Retainer Ring 3 KH S Connecting Rod (STD) KH-M-9300-S Washer, Flat 9MM 4 KH S Kit, Piston w/ Ring (STD) (Includes 5, 6) KH S Washer, Flat /3" KH S Kit, Piston w/ Ring (.5) 3 KH S Shaft, Governor Cross KH S Kit, Piston w/ Ring (.08) KH S Lubricant, Camshaft (not shown) 5 KH S Retainer, Piston Pin 4 39

40 SV80 3HP Oil Pan/Lubrication- Figure 33 and Parts List KH S Pan, Oil Assembly (Includes -6) KH O-Ring, Oil Pick-Up KH S Screw, SHD THD FRM M6 x.0 x 6.5 KH S Kit, Adaptor Oil Filter (Includes 3, 4) 3 KH S Pump Assembly, Oil 3 KH S Plug, CTSK /8" 4 KH Kit, Governor Gear w/ Pin (Includes 5) 4 KH S O-Ring, Oil Filter Adaptor 5 KH Pin, Governor Regulating 5 KH S Nipple, Oil Filter 6 KH S Tab, Locking 6 KH S Switch, Oil Pressure 7 KH Shaft, Governor Gear 7 KH S Filter, Oil 8 KH S Seal, Oil 8 KH S Screw, Flg M8 x.5 x KH S Tube, Oil Feed-Filter to Pan 9 KH S Plug, Sq Hd Pipe 3/8" 0 KH S Tube, Oil Feed-Pan to Filter 40

41 SV80 3HP Head/Valve/Breather- Figure

42 SV80 3HP Head/Valve/Breather- Parts List for Figure 34 KH S KIT, PLAIN ROCKER COVER (INCLUDES [QTY ], 3[QTY 4]) KH S O-RING, VALVE COVER 3 KH-M S SCREW, FLG M6X.0X KH S KIT, # CYLINDER HEAD ASSY (INCLUDES 6[QTY 4] & KH S) 5 KH KIT, RETAINER 4 6 KH CAP, VALVE SPRING 4 7 KH SPRING, VALVE 4 8 KH-350-S RETAINER, SPRING 4 9 KH S SEAL, VALVE STEM 0 KH VALVE, INTAKE (STD) KH VALVE, EXHAUST (STD) KH S KIT, BREATHER HOSE (INCLUDES 3[QTY ]) 3 KH S CLAMP, HOSE 5 4 KH S KIT, BREATHER HOUSING (INCLUDES 5,6) 5 KH-M S NUT, LOCK M5X0.8 6 KH S WASHER, SEALING 7 KH S STUD, BREATHER COVER 8 KH S KIT,TAPPET 4 9 KH S ROD, PUSH 4 0 KH S KIT, CYLINDER HEAD GASKET (INCLUDES HEAD MOUNTING HARDWARE & KH S, KH S) KH S KIT, # CYLINDER HEAD ASSY (INCLUDES 6[QTY 4] & KH S) KH S ARM, ROCKER 4 3 KH S NUT, M0X KH S SCREW, SET 4 5 KH S PIVOT, ROCKER ARM 4 6 KH SCREW, FLG M0X.5X KH S STUD, ROCKER 4 8 KH S KIT, BREATHER VALVE COVER (INCLUDES [QTY ]) 9 KH S STRAP, LIFTING 30 KH-M S SCREW, FLG THD FRM M6X.0X6 3 KH S KIT, BREATHER COVER (INCLUDES 3) 3 KH S GASKET, BREATHER COVER 33 KH S FILTER, BREATHER 34 KH S PLATE, GUIDE KH S GASKET, EXHAUST KH S O-RING, INTAKE PORT KH S KIT, CYLINDER HEAD HARDWARE (Not Shown) (SERVICES HEAD. QUANTITIES LISTED ARE FOR BOTH HEADS) (INCLUDES 5-, 9,, 5, 34)) 4

43 SV80 3HP Ignition/Electrical- Figure 35 and Parts List KH S Screen, Grass 0 KH S Rectifier-Regulator KH Screw, FLG M0X.5X45 KH Kit, 5 Amp Stator (Includes KH S) 3 KH Washer, Flat 3/3" KH S Screw, TRX HD Drive Fastener 4 KH S Plate, Fan Mounting 3 KH-5-3--S Plug, Spark 5 KH S Fan 4 KH S Module, Ignition (CDI Fixed) 6 KH S Flywheel 5 KH-M S Screw, FLG THD FRM M5 x 0.8 x KH-X-4-5 Key, 3/6" x 5/8" KH S Tie, Wire 8 KH-3660-S Connector (3 Contact) KH S Harness, Wiring 9 KH-M S Screw, Hvy Flg M5 x 0.8 x 6 KH S Terminal 43

44 SV80 3HP Blower Housing & Baffles- Figure 36 and Parts List KH S Kit, Blower Housing-Fixed Guard 8 KH S Baffle, Valley # Side (Includes & KH S) KH S Cover, Air Cleaner (Black) 9 KH S Baffle, Valley # Side 3 KH-M Screw, FLG THD FRM M5 x.8 x KH S Baffle, CYL Barrel - # Side 4 KH-M S Screw, FLG THD FRM M5 x.8 x 6 8 KH Screw, Tap M6 x.7 x 8 5 KH S Kit, Backing Plate KH-3-3--S Decal, Fixed Guard (not shown) 6 KH S Baffle, Cyl Barrel-# Side KH S Nameplate, Service (not shown) 7 KH-M S Screw, FLG THD FRM M6 x.0 x

45 SV80 3HP Starting System- Figure 37 and Parts List KH-M Screw, FLG M8 x.5 x 80 KH S Starter Assembly 3 KH S Kit, Drive 4 KH S Kit, Drive Parts (Includes 5) 5 KH S Ring, Retaining 6 KH-3--0-S Bolt, Thru 7 KH S Commutator, End Cap 45

46 SV80 3HP Fuel System- Figure 38 and Parts List KH S KIT, CARBURETOR W/GASKETS (INCLUDES,3) KH S GASKET, CARBURETOR 3 KH GASKET, AIR CLEANER BASE 4 KH-M-6905-S STUD, M6X.0X06 5 KH-M S NUT, FLG M6X.0 6 KH S CLAMP, SPRING HOSE /" 7 KH S LINE, FUEL (4"-CUT TO LENGTH) 8 KH S SLEEVE, ANTI ABRASION 9 KH S KIT, FUEL PUMP HOSE W/CLAMP (INCLUDES 0) 0 KH S CLAMP, HOSE KH SCREW, TAP M6X.7X8 KH PUMP, FUEL 3 KH S FILTER, FUEL 4 KH S CLIP, CABLE 46

47 SV80 3HP Engine Controls- Figure 39 and Parts List KH S Bolt, RD HD SQ Neck M6 x.0 x 5 5 KH S Linkage, Choke KH S Lever, Governor 6 KH-4--7-S Spacer, Control Assembly 3 KH-M S Nut, FLG M6 x.0 7 KH S Lever, Throttle Actuator 4 KH Spring, Linkage 8 KH Lever, Throttle Control 5 KH Bushing, Linkage Retaining 9 KH Washer, Flat 5.5 MM 6 KH Linkage, Throttle 0 KH-M S Screw, FLG THD FRM M5 x 0.8 x 0 7 KH Bushing, Throttle Linkage KH Washer, Spring /4" 8 KH-M S Screw, FLG THD FRM M5 x 0.8 x 6 KH Lever, Choke 9 KH-M S Nut, Lock M5 x KH-M Screw, Slt Hd Cap M4 x 0.7 x 5 0 KH Spring, Choke Return 4 KH-M S Nut, M4 x 0.7 KH S Bracket, Control 5 KH S Washer, Flat 5 MM KH-M S Screw, FLG THD FRM M6 x.0 x6 4 6 KH S Spring, Governor 3 KH Clamo, Cable 7 KH Spring, Governor 4 KH S Screw, LBD THD FRM M5 x 0.8 x 6 47

48 SV80 3HP Air Intake/Filtration- Figure 40 and Parts List KH S Manifold, Intake (Includes, 3) KH S Gasket, Carburetor 3 KH S O-Ring, Intake Port 4 KH S Kit, Air Cleaner Base (Includes 5, 6) 5 KH Gasket, Air Cleaner Base 6 KH S Latch, Air Cleaner Element 7 KH S Element, Air Filter 8 KH-M S Screw, FLG M6 x.0 x KH S Element, Pre-Cleaner 48

49 SV80 3HP Decals- Figure 4 and Parts List Artwork is representative. Actual labels may differ depending on model and specification number. KH S Decal, Clear Laminate KH S Decal, 3HP 49

50 50 PART NO

51 00 HG-744 Kit, Housing, Main, LH Housing, Main, LH Bushing.64x.79x.56 BRG, JRNL.86x.98x.79 Pin.5x HG-7573 Kit, Cover, Side, LH, CNTL Cover, Side, LH, CNTL Bushing.64x.79x.56 BRG, JNL.86x.98x HG-590 HFHCS /4-0x HG-5804 D-Ring -.03x.44 0 HG Plug 9/6-8 (Metal) 03 HG-5098 Sealant 0. OZ 04 Oil, 0W OZ 0 HG-5448 Plate, Bypass 03 HG-54 Filter, Oil 06 HG-56 Seal, Plug.50x HG-537 HFHCS 3/8-6x.5 (Patch) HG-566 Seal, Lip.375x.75x.5 03 HG-568 Ring, Ret.375 External 03 HG-536 Rod, Bypass 033 HG-567 Ring, Ret.750 Internal 034 HG-5370 Arm, Bypass 035 HG-5630 Ring, Rtng.375 EXT 040 HG-5048 Trunnion, Swashplate 04 HG-540 Seal, Lip 8x3x7 045 HG-4430 Washer.34x.88x HG-58 TWHCS 5/6-4x.00 (Patch) 05 HG-506 Shaft, Input 053 HG-5035 BRG, Ball 7x40x Open HG-0000 Ring, Ret Wire.56 ID 055 HG-5095 Washer.3x.56x HG-56 Seal, Lip 7x40x7 057 HG-5039 Ring, Ret.06 INT 060 HG-546 Bearing, Thrust 064 HG-7579 Ass y, Cylinder Block, 6cc 065 HG-5055 BRG, Thrust Ball 30x5x3 069 HG-7073 Ass y, Block 7 Piston 070 HG-4437 Washer.63x.0x HG-4445 Ring, Ret 6 EXT 07 HG-549 Gear, 6T 073 HG-550 Shaft, Motor 074 HG-5069 Washer.7x.6x HG-503 Washer.5x.0x HG-548 Gear 43T 08 HG-5583 Gear T 083 HG-5083 Jack Shaft (Pin) 090 HG Ring, Ret.06 INT 09 HG-508 Gear 54T 09 HG-56 Spacer,.750x.000x HG-44 Bearing, Ball,.75x40x 095 HG-5077 BRG, Ball.0x5x5 Open 605M 096 HG-5077 Seal, Lip 5x5x0 TC (Gray) 097 HG-7405 Kit, Hub, 4 Bolt 099 HG Nut, Hex Lock 3/ HG-5766 Pawl, Brake 0 HG-5640 Shaft, Brake 0 HG-5639 Handle, Brake 03 HG-507 Clip, Retaining 05 HG-5075 HFHCS /4-0x HG-547 Guard, Filter, LH HG-7393 Fitting, DSTR 9/6-8 SAE.5 Barb 0 HG-5735 Fan 7, 0 Blade HG-5030 Pulley 4.5 Inch HG-544 Nut, Hex Locking /-0 Nylon 3 HG-5076 HFHCS /4-0x HG-557 Spacer,.30x..5x.06 4 HG-5945 Arm, Nuetral Right 4 HG-566 SHCS 5/6-4x Patch 46 HG-5950 Washer,.343x.5x HG-540 Spring, Extension.57x 55 HG Bracket, Damper 00 HG-740 Kit, Seal (00) O-Ring -.03x.44 (06) Seal, Plug.50x.50 (030) Seal, Lip.375x.75x.5 (03) Ring, Ret.375 External (033) Ring, Ret.750 Internal (035) Ring, RTNG.375 EXT (04) Seal, Lip 8x3x7 (046) TWHCS 5/6-4x.00 (Patch) (054) Ring, Ret Wire.56 ID (056) Seal, Lip 7x40x7 (057) Ring, Ret.06 INT (07) Ring, Ret 6 EXT (090) Ring, Ret.06 INT (096) Seal, Lip 5x5x0 TC (Gray) (03) Clip, Retaining (30) Tube, Connecting (3) O-Ring -37, 0.03x HG-758 Kit, Center Section, LH (06) Plug, Rubber 00 Center Section, LH (0) Plate, Bypass 04 Shock Valve 05 Shock Valve (06) Seal, Plug.50x.50 (07) HFHCS 3/8-6x.5 (Patch) 3 07 HG-7699 Kit, Fan/Pulley (0) Fan, 7, 0 Blade () Pulley 4.5 Inch () Nut, Hex Locking /-0 Nylon (3) HFHCS /4-0x HG-74 Hub Puller, 4-Bolt 0 HG-7443 Kit, Input Shaft (05) Shaft, Input (053) BRG, Ball 7x40x Open 603 (054) Ring, Ret Wire.56 ID HG-7588 Kit, RTN, Bidirectional 044 Arm, Control RH (046) TWHCS 5/6-4x.00 (Patch) 45 Assembly, RTN HG-7569 Kit, Axle Shaft 094 Shaft, Axle 09 Spacer,.9x.0x.65 5

52

53 00 HG-744 Kit, Housing, Main, RH Housing, Main, RH Bushing.64x.79x.56 BRG, JRNL.86x.98x.79 Pin.5x HG-757 Kit, Cover, Side, RH, CNTL Cover, Side, RH, CNTL Bushing.64x.79x.56 BRG, JNL.86x.98x HG-590 HFHCS /4-0x HG-5804 D-Ring -.03x.44 0 HG Plug 9/6-8 (Metal) 03 HG-5098 Sealant 0. OZ 04 Oil, 0W OZ 0 HG-5448 Plate, Bypass 03 HG-54 Filter, Oil 06 HG-56 Seal, Plug.50x HG-537 HFHCS 3/8-6x.5 (Patch) HG-566 Seal, Lip.375x.75x.5 03 HG-568 Ring, Ret.375 External 03 HG-536 Rod, Bypass 033 HG-567 Ring, Ret.750 Internal 034 HG-590 Arm, Bypass 035 HG-5630 Ring, Rtng.375 EXT 040 HG-5048 Trunnion, Swashplate 04 HG-540 Seal, Lip 8x3x7 045 HG-4430 Washer.34x.88x HG-58 TWHCS 5/6-4x.00 (Patch) 05 HG-506 Shaft, Input 053 HG-5035 BRG, Ball 7x40x Open HG-0000 Ring, Ret Wire.56 ID 055 HG-5095 Washer.3x.56x HG-56 Seal, Lip 7x40x7 057 HG-5039 Ring, Ret.06 INT 060 HG-546 Bearing, Thrust 064 HG-7579 Ass y, Cylinder Block, 6cc 065 HG-5055 BRG, Thrust Ball 30x5x3 069 HG-7073 Ass y, Block 7 Piston 070 HG-4437 Washer.63x.0x HG-4445 Ring, Ret 6 EXT 07 HG-549 Gear, 6T 073 HG-550 Shaft, Motor 074 HG-5069 Washer.7x.6x HG-503 Washer.5x.0x HG-548 Gear 43T 08 HG-5583 Gear T 083 HG-5083 Jack Shaft (Pin) 090 HG Ring, Ret.06 INT 09 HG-508 Gear 54T 09 HG-56 Spacer,.750x.000x HG-44 Bearing, Ball,.75x40x 095 HG-5077 BRG, Ball.0x5x5 Open 605M 096 HG-5077 Seal, Lip 5x5x0 TC (Gray) 097 HG-7405 Kit, Hub, 4 Bolt 099 HG Nut, Hex Lock 3/ HG-5766 Pawl, Brake 0 HG-5640 Shaft, Brake 0 HG-5639 Handle, Brake 03 HG-507 Clip, Retaining 05 HG-5075 HFHCS /4-0x HG-557 Guard, Filter, RH HG-7393 Fitting, DSTR 9/6-8 SAE.5 Barb 0 HG-5735 Fan 7, 0 Blade HG-5030 Pulley 4.5 Inch HG-544 Nut, Hex Locking /-0 Nylon 3 HG-5076 HFHCS /4-0x HG-557 Spacer,.30x..5x.06 4 HG-5946 Arm, Nuetral Left 4 HG-566 SHCS 5/6-4x Patch 46 HG-5950 Washer,.343x.5x HG-540 Spring, Extension.57x 55 HG Bracket, Damper 00 HG-740 Kit, Seal (00) O-Ring -.03x.44 (06) Seal, Plug.50x.50 (030) Seal, Lip.375x.75x.5 (03) Ring, Ret.375 External (033) Ring, Ret.750 Internal (035) Ring, RTNG.375 EXT (04) Seal, Lip 8x3x7 (046) TWHCS 5/6-4x.00 (Patch) (054) Ring, Ret Wire.56 ID (056) Seal, Lip 7x40x7 (057) Ring, Ret.06 INT (07) Ring, Ret 6 EXT (090) Ring, Ret.06 INT (096) Seal, Lip 5x5x0 TC (Gray) (03) Clip, Retaining (30) Tube, Connecting (3) O-Ring -37, 0.03x HG-7580 Kit, Center Section, RH (06) Plug Rubber 00 Center Section, RH (0) Plate, Bypass 04 Shock Valve 05 Shock Valve (06) Seal, Plug.50x.50 (07) HFHCS 3/8-6x.5 (Patch) 3 07 HG-7699 Kit, Fan/Pulley (0) Fan, 7, 0 Blade () Pulley 4.5 Inch () Nut, Hex Locking /-0 Nylon (3) HFHCS /4-0x HG-74 Hub Puller, 4-Bolt 0 HG-744 Kit, Input Shaft (05) Shaft, Input (053) BRG, Ball 7x40x Open 603 (054) Ring, Ret Wire.56 ID HG-759 Kit, RTN, Bidirectional 044 Arm, Control LH (046) TWHCS 5/6-4x.00 (Patch) 45 Assembly, RTN HG-7569 Kit, Axle Shaft 094 Shaft, Axle 09 Spacer,.9x.0x.65 53

54 44" Decal Map S D I4 777D0679 Near deck wash out 777D I S338 Top of deck under belt cover 777S338 Top of deck under belt cover 777D0679 Near deck wash out 777S On top of seat box under seat next to S/N label 777D837 On Top of seat box beside control panel 777D D035 Centered on back of frame bumper 777S D7 Both sides of unit 777D70 54

55 50" Decal Map S D I D0679 Near deck wash out 777D I S338 Top of deck under belt cover 777S338 Top of deck under belt cover 777D0679 Near deck wash out 777S On top of seat box under seat next to S/N label 777D837 On Top of seat box beside control panel 777D X479 Right of "Cub Cadet" decal on rear bumper For Model 7AH3AGP630 only 777D075 Centered on back of frame bumper 777S D7 Both sides of unit 777D70 55

56 Form No Rev. 09-0/7/009 Cub Cadet LLC P.O. Box 363 Cleveland, OH 4436