A3

Transcription

1 A2

2 A3

3 A4

4 A5

5 A6

6 CONTENTS CYLINDER HEAD B2 CYLINDER B4 CRANKSHAFT. PISTON B5 VALVE B7 CAMSHAFT & CHAIN B8 OIL PUMP B9 INTAKE B11 CARBURETOR B13 EXHAUST C2 CRANKCASE C3 CRANKCASE COVER C4 STARTER CLUTCH C6 CLUTCH C7 TRANSMISSION C9 SHIFT CAM. FORK C11 SHIFT SHAFT C12 FRAME C13 FENDER C15 OIL TANK D3 REAR ARM D4 REAR SUSPENSION D7 STEERING D8 FRONT FORK D10 FUEL TANK D12 SEAT D13 FRONT WHEEL D14 FRONT BRAKE D15 REAR WHEEL E2 REAR BRAKE CALIPER E3 STEERING HANDLE. CABLE E4 FRONT MASTER CYLINDER E5 STAND. FOOTREST E6 REAR MASTER CYLINDER E7 GRAPHIC. EMBLEM E8 GENERATOR E9 FLASHER LIGHT E10 METER E11 HEADLIGHT E12 TAILLIGHT E13 HANDLE SWITCH & LEVER E14 ELECTRICAL E15 ELECTRICAL F2 NUMERICAL INDEX M1

7 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS 1 3TB CYLINDER HEAD ASSY H GUIDE, VALVE CIRCLIP BOLT, STUD BOLT, STUD PIN, DOWEL PLUG, STRAIGHT SCREW O-RING ABSORBER PLUG, SPARK (NGK DPR8EA-9) BOLT BOLT BOLT BOLT BOLT E9 BOLT BOLT WASHER, PLATE L COVER, CYLINDER HEAD SIDE O-RING Y COVER, CYLINDER HEAD SIDE O-RING BOLT TB CAP, TENSIONER CASE O-RING BOLT PLUG B2

8 FIG. 1 CYLINDER HEAD PART DESCRIPTION REMARKS BOLT GASKET BOLT, FLANGE GASKET B3

9 FIG. 2 CYLINDER PART DESCRIPTION REMARKS 1 3TB CYLINDER O-RING ABSORBER VJ GASKET, CYLINDER L8 WASHER, PLATE NUT, CROWN WASHER, PLATE NUT WASHER, PLATE NUT BOLT KF GASKET, CYLINDER HEAD PIN, DOWEL BOLT, FLANGE L3 WASHER, PLATE GASKET PIN, DOWEL B4

10 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS 1 3TB CRANKSHAFT ASSY VJ-W CRANK VJ PIN, CRANK D4.BEARING TB ROD, CONNECTING KEY, WOODRUFF A3 WASHER, PLATE NUT BEARING (B6307) TB Y0 PISTON (STD) UR 3TB PISTON (0.50MM O/S) AP 3TB PISTON (1.00MM O/S) AP 11 34L PISTON RING SET (STD) UR 34L PISTON RING SET (0.50MM O/S) AP 34L PISTON RING SET (1.00MM O/S) AP 12 1JK PIN, PISTON CIRCLIP F4 WASHER, PLATE K WASHER, BEARING COVER Y BOSS, BUFFER SPRING, COMPRESSION PIN, DOWEL JT GEAR, DRIVE Y GEAR, BLANCE WT 44T K WEIGHT BEARING (B6305) BEARING B5

11 FIG. 3 CRANKSHAFT. PISTON PART DESCRIPTION REMARKS OIL SEAL KEY, STRAIGHT K PLATE, BREATHER NUT WASHER, LOCK B6

12 FIG. 4 VALVE PART DESCRIPTION REMARKS 1 1VJ VALVE, INTAKE VJ VALVE, EXHAUST Y SPRING, VALVE INNER Y SPRING, VALVE OUTER H SEAT, VALVE SPRING J SEAL, VALVE STEM F RETAINER, VALVE SPRING J COTTER, VALVE K ARM, VALVE ROCKER K ARM, VALVE ROCKER K ARM, VALVE ROCKER K ARM, VALVE ROCKER NX SHAFT, ROCKER NX SHAFT, ROCKER NX SHAFT, ROCKER O-RING E8 BOLT NX SCREW, VALVE ADJUSTING NUT WASHER, WAVE B7

13 FIG. 5 CAMSHAFT & CHAIN PART DESCRIPTION REMARKS 1 1JK CAMSHAFT TB SPROCKET, CAM CHAIN BOLT, FLANGE CHAIN K GUIDE, STOPPER K GUIDE, STOPPER BOLT WASHER, PLATE TB TENSIONER ASSY, CAM CHAIN BOLT DW GASKET, TENSIONER CASE B8

14 FIG. 6 OIL PUMP PART DESCRIPTION REMARKS 1 3AJ OIL PUMP ASSY O-RING BOLT AJ GEAR, PUMP DRIVEN CIRCLIP Y1-W STRAINER COMP DW SEAL, OIL STRAINER SCREW, PAN HEAD Y COVER, CAP SCREW, PAN HEAD PLUG, STRAIGHT SCREW SX GASKET, PUMP COVER GASKET X ELEMENT ASSY, OIL CLEANER PT COVER, OIL ELEMENT O-RING O-RING BOLT BOLT SCREW GASKET AJ PIPE, DELIVERY BOLT, UNION GASKET SEAT, CHECK BALL BALL E0 SPRING, COMPRESSION B9

15 FIG. 6 OIL PUMP PART DESCRIPTION REMARKS 28 5CH-E HOSE, OIL A9 O-RING M BOLT O-RING CH-E HOSE, OIL BOLT SU-F HOSE, JOINT H5 WASHER, PLATE CH PLUG X00 WASHER, PLATE B10

16 FIG. 7 INTAKE PART DESCRIPTION REMARKS 1 5CH JOINT, CARBURETOR VJ JOINT, CARBURETOR O-RING G PLUG, BLIND CLIP CLAMP BOLT CLAMP, HOSE CH-WE AIR CLEANER CASE ASSY X01.SCREW, TAPPING X00.SCREW, TAPPING CH-E ELEMENT ASSY, AIR CLEANER CH-E CAP, CLEANER CASE GY HEAD CH-E SEAL CH-F FLAP CH-E DUCT CH-E JOINT, AIR CLEANER CH-E JOINT CH-E443E-00 PIPE, DRAIN CLIP X00 O-RING CH-F NUT,PLATE CH-F NUT,PLATE M9 COLLAR L BOLT, FLANGE CH-E445A-02 NET, FILTER B11

17 FIG. 7 INTAKE PART DESCRIPTION REMARKS CLAMP, HOSE CLAMP, HOSE CLAMP, HOSE B12

18 FIG. 8 CARBURETOR PART DESCRIPTION REMARKS 1 5CH CARBURETOR ASSY JN GASKET GASKET JN FLOAT PIN, FLOAT Y GASKET, FLOAT CHAMBER PT SCREW, PAN HEAD SCREW, PAN HEAD WASHER, SPRING JK COLLAR SCREW, LEVER FITTING Y PLATE, STAY NX SPRING, THROTTLE VALVE Y WASHER, SPRING Y NUT Y GASKET SCREW, PAN HEAD Y SCREW X NUT Y PLUG, SCREW CH PIPE GV DIAPHRAGM ASSY JN COVER CH BRACKET JK O-RING WASHER, SPRING JK SPRING B13

19 FIG. 8 CARBURETOR PART DESCRIPTION REMARKS 28 7KF VALVE, DRAIN Y PIPE X PIPE SCREW, PAN HEAD SCREW, LEVER FITTING Y PIPE Y CLIP JET, MAIN (#150) UR STD JET, MAIN (#145) UR JET, MAIN (#155) UR 36 2KF NOZZLE, MAIN CH VALVE, THROTTLE F JET, PILOT (#50) X JET, MAIN (#145) JK NOZZLE, MAIN Y PILOT SCREW SET JN NEEDLE VALVE SET NX-1490K-00.STOP SCREW SET NX THROTTLE SCREW SET JK-1490A-00.DIAPHRAGM SET CH-1490J-10.NEEDLE SET CH-1490J-00.NEEDLE SET KF PLUNGER, STARTER WAY CH-1414B-00.HOSE CH-1414C-00.HOSE YF PIPE B14

20 FIG. 8 CARBURETOR PART DESCRIPTION REMARKS 53 3YF CLIP CH-E PIPE X00 O-RING TD PIPE B15

21 FIG. 9 EXHAUST PART DESCRIPTION REMARKS 1 5CH-E PIPE, EXHAUST YF GASKET, SILENCER WASHER, PLATE CH-E PROTECTOR, EXHAUST PIPE SCREW, TAPPING BD WASHER, PROTECTOR WASHER, WAVE NUT YF GASKET, EXHAUST PIPE BOLT CH-E MUFFLER ASSY CH-E MUFFLER CH-E SPRING, MUFFLER CH-E479X-10.PIPE BOLT CH-E WASHER, PROTECTOR GV-F STOPPER, MAIN STAND L BOLT, FLANGE CH-F STAY, MUFFLER CH-E SPACER CH-E BAND, SILENCER NUT, SELF-LOCKING L WASHER C2

22 FIG. 10 CRANKCASE PART DESCRIPTION REMARKS 1 4PT CRANKCASE ASSY COLLAR COLLAR PIN, DOWEL PIN, DOWEL O-RING BOLT BOLT BOLT CLAMP CH PIPE, BREATHER CLIP CLIP Y PLATE, BEARING COVER SCREW, FLAT HEAD BOLT, STUD PIN, DOWEL BOLT, STUD PIN, DOWEL GASKET Y PLUG, BLIND Y PLATE, LOCK BOLT C3

23 FIG. 11 CRANKCASE COVER 1 PART DESCRIPTION REMARKS 1 5CH COVER, CRANKCASE DW GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT BOLT BOLT O-RING PLUG, STRAIGHT SCREW GASKET PLUG, STRAIGHT SCREW A3 O-RING SCREW, PAN HEAD CLAMP CH-E COVER, CRANKCASE BOLT PT CRANKCASE COVER ASSY PT COVER, CHAIN CASE JK RING, RUBBER JK GROMMET WASHER SCREW, PAN HEAD DW GASKET, CRANKCASE COVER PIN, DOWEL BOLT BOLT BOLT C4

24 FIG. 11 CRANKCASE COVER 1 PART DESCRIPTION REMARKS OIL SEAL (S HS) PT COVER, GENERATOR PIN, DOWEL BOLT BOLT DW GASKET PLUG PLUG C5

25 FIG. 12 STARTER CLUTCH PART DESCRIPTION REMARKS 1 3YF GEAR P4 WASHER, PLATE VJ SHAFT R7 BEARING VJ GEAR, IDLER VJ SHAFT R6 BEARING VJ GEAR, IDLER 1 (40T/15T) C7 BEARING TB STARTER ONE-WAY ASSY TB RACE, ONE-WAY BEARING BEARING (B6200) NTN 13 4GV STARTING MOTOR ASSY VJ GEAR, STARTING MOTOR CIRCLIP AJ BRUSH SET H O-RING AJ ARMATURE ASSY AJ FRONT BRACKET ASSY AJ REAR BRACKET ASSY AJ WASHER KIT H GASKET BOLT, FLANGE CH-H183G-00 CORD COMP C6

26 FIG. 13 CLUTCH PART DESCRIPTION REMARKS 1 3AJ GEAR, PRIMARY DRIVE (34T) KEY, STRAIGHT WASHER, LOCK NUT AJ PRIMARY DRIVEN GEAR COMP.(71T) JN PLATE, THRUST JN BOSS, CLUTCH Y PLATE, FRICTION PLATE, CLUTCH Y PLATE, FRICTION Y PLATE, PRESSURE SPRING, COMPRESSION SCREW, WITH WASHER W PLATE, PUSH PT ROD, PUSH WASHER NUT Y SPRING, CLUTCH BOSS WASHER, LOCK NUT GV PUSH LEVER ASSY BEARING BEARING OIL SEAL WASHER, PLATE SCREW WASHER, PLATE C7

27 FIG. 13 CLUTCH PART DESCRIPTION REMARKS SPRING, TORSION Y ROD, PUSH BALL C8

28 FIG. 14 TRANSMISSION PART DESCRIPTION REMARKS 1 4PT AXLE, MAIN K GEAR, 4TH PINION(22T) WASHER CIRCLIP VJ GEAR, 3RD PINION (20T) JT GEAR, 5TH PINION (24T) K GEAR, 2ND PINION (17T) BEARING (6305NRX1C3) BEARING RW DRIVE AXLE ASSY JT GEAR, 2ND WHEEL (27T) JT GEAR, 5TH WHEEL (19T) VJ GEAR, 3RD WHEEL (24T) WASHER CIRCLIP AJ GEAR, 4TH WHEEL (21T) AJ GEAR, 1ST WHEEL (31T) WASHER, PLATE (T=1.0) CIRCLIP SPACER BEARING OIL SEAL Y PLATE, COVER BOLT BEARING SPROCKET, DRIVE (15T) WASHER, LOCK C9

29 FIG. 14 TRANSMISSION PART DESCRIPTION REMARKS NUT SPACER CIRCLIP C10

30 FIG. 15 SHIFT CAM. FORK PART DESCRIPTION REMARKS 1 3YF SHIFT CAM ASSY POINT, NEUTRAL BEARING PIN, DOWEL SCREW, COUNTERSUNK PT FORK, SHIFT PT FORK, SHIFT PT FORK, SHIFT YF BAR, SHIFT FORK GUIDE XV BAR, SHIFT FORK GUIDE PT STOPPER LEVER ASSY SPRING, TORSION PT SPACER SCREW, WITH WASHER C11

31 FIG. 16 SHIFT SHAFT PART DESCRIPTION REMARKS 1 43F SHIFT SHAFT ASSY Y SHIFT SHAFT ASSY CIRCLIP WASHER, PLATE K SHIFT LEVER ASSY SPRING, TORSION CIRCLIP OIL SEAL (SD HS) PIN, DOWEL GV-E SHIFT PEDAL ASSY M WASHER M BOLT C12

32 FIG. 17 FRAME PART DESCRIPTION REMARKS 1 5CH-F T9 FRAME COMP COMS 2 4GV-F T9 STAY, ENGINE COMS BOLT, FLANGE NUT, SELF-LOCKING GV-F STAY, ENGINE BOLT WASHER, SPRING NUT, SELF-LOCKING BOLT, FLANGE NUT, SELF-LOCKING CH-F HOLDER, CABLE GV-F PROTECTOR, ENGINE J SEAL N STOPPER, MAIN STAND L DAMPER, RUBBER BOLT WASHER, SPRING L DAMPER RIVET, BLIND BOLT WASHER, SPRING X04 WASHER, PLATE GROMMET A7 COLLAR X TENSIONER V BUSH BOLT C13

33 FIG. 17 FRAME PART DESCRIPTION REMARKS WASHER, PLATE L WASHER WASHER, PLATE CH-F T9 REAR FRAME COMP COMS F1 BOLT X03 NUT WASHER, SPRING CH-F DAMPER CH-F127A-00-T9 HANDLE, STANDING COMS 37 5CH-F T9 STAY, REAR COMS BOLT L BOLT, FLANGE L WASHER NUT, SELF-LOCKING CH-F GUIDE, WIRE HARNESS L BOLT, FLANGE GY TOOL BOX COMP BAND, BATTERY CH-F TOOL KIT L BOLT, FLANGE SH-F DAMPER, LOCATING E7 WASHER, PLATE N-08 BOLT, BUTTON HEAD L WASHER L WASHER L BOLT C14

34 FIG. 18 FENDER PART DESCRIPTION REMARKS 1 5CH-F FENDER, FRONT UR DEEP PURPLISH BLUE SOLID E BOLT, WITH WASHER M9 COLLAR CH-F BRACKET, LICENSE L BOLT L WASHER X01 COLLAR SH-H BRACKET, LICENCE M-06 BOLT, FLANGE L NUT, FLANGE CH-H REAR REFLECTOR ASSY CH-H BRACKET, REFLECTOR NUT, SELF-LOCKING CH-F219X-10 COVER CH-F177L-00 PLATE, SPRING CH-F REAR FENDER COMP UR. PWS L BOLT, FLANGE CH-F NUT,PLATE L BOLT, FLANGE L WASHER L WASHER L BOLT CH-F174A-00 INSULATOR, SIDE COVER X00 RIVET, BLIND L-06 BOLT X02 COLLAR CH-F8199-E5 MANUAL,OWNER S UR ENGLISH C15

35 FIG. 18 FENDER PART DESCRIPTION REMARKS 27 5CH-F8199-F5 MANUAL,OWNER S 1 UR FRENCH 5CH-F8199-G5 MANUAL,OWNER S 1 UR GERMAN 5CH-F8199-H5 MANUAL,OWNER S 1 UR ITALIAN 5CH-F8199-S5 MANUAL,OWNER S 1 UR SPANISH D2

36 FIG. 19 OIL TANK PART DESCRIPTION REMARKS 1 5CH-F OIL TANK ASSY SL 2 2H GAUGE, LEVEL CH-F NET, FILTER M BOLT CH-F172E-00 STAY, SIDE COVER L BOLT SU-F GROMMET X01 O-RING D5 O-RING SU-F GAUGE, LEVEL X01 CLIP CH-F PIPE, OIL TANK BREATHER CH-F SCREW, UNION CH-F175V-00 BRACKET A9 O-RING WASHER, PLATE D3

37 FIG. 20 REAR ARM PART DESCRIPTION REMARKS 1 5CH-F REAR ARM COMP BEARING BUSH, SOLID OIL SEAL (DC ) BEARING OIL SEAL ( ) R COVER, THRUST VJ BUSH BUSH, SOLID SHIM (0.3T) UN 11 4GV-F SEAL, GUARD GV-F WASHER, PLATE L WASHER NUT, SELF-LOCKING WASHER, PLATE VJ SHAFT, PIVOT XP SUPPORT, CHAIN JD PROTECTOR, CHAIN JD COVER, THRUST L-06 BOLT NUT, SELF-LOCKING SCREW, COUNTERSUNK BOLT, FLANGE CH-F217A-00 ARM, RELAY G9 BOLT WASHER, PLATE G7 COLLAR D4

38 FIG. 20 REAR ARM PART DESCRIPTION REMARKS OIL SEAL BEARING W COLLAR CH-F217F-00 ROD, CONNECTING NUT, SELF-LOCKING G8 BOLT A5 WASHER, PLATE X COVER, THRUST BEARING V COLLAR NUT, SELF-LOCKING BOLT OIL SEAL Y4 COLLAR BEARING T7 COLLAR JE SEAL, DUST T4 BEARING GV-F CASE, CHAIN M BOLT M WASHER M9 COLLAR NIPPLE, GREASE XJ PATCH SCREW, COUNTERSUNK NUT, SELF-LOCKING LD-2219X-01 COVER D5

39 FIG. 20 REAR ARM PART DESCRIPTION REMARKS L WASHER CH-F CASE, UPPER 1 1 D6

40 FIG. 21 REAR SUSPENSION PART DESCRIPTION REMARKS 1 5CH-F SHOCK ABSORBER ASSY, REAR NUT, SELF-LOCKING WASHER, PLATE G7 BOLT CH-F BOLT L WASHER M WASHER D7

41 FIG. 22 STEERING PART DESCRIPTION REMARKS BEARING BEARING HG COVER, BALL RACE NUT NUT SP WASHER, SPECIAL CH-WF T9 CROWN, HANDLE COMS BUSH M5 WASHER, PLATE NUT CH-F T9 HOLDER, HANDLE LOWER COMS COMPETITION SIVER N5 WASHER, PLATE WASHER, PLATE E8 COLLAR A1 WASHER, PLATE CH-F NUT, FITTING CH-F T9 HOLDER, HANDLE UPPER COMS COMPETITION SILVER BOLT, FLANGE SE-F BOLT, SPECIAL R HOLDER, CABLE CH-F STAY, HEADLIGHT CH-F BAND CH-F STEERING LOCK ASSY CH-F BODY & KEY, STEERING LOCK CH-F CAP, HANDLE LOCK CH-F348G-00.SPRING CH-F STAY, PLATE D8

42 FIG. 22 STEERING PART DESCRIPTION REMARKS 28 5CH-F RIVET CH-F SPACER CH-F BOLT CH-F319U-10 CAP D9

43 FIG. 23 FRONT FORK PART DESCRIPTION REMARKS 1 5CH-F FRONT FORK ASSY (L.H) CH-F TUBE, OUTER (LEFT) CH-F EMBLEM CH-F WASHER, FELT CH-F METAL, SLIDE CH-F WASHER, OIL SEAL CH-F OIL SEAL GV-F RING, SNAP CH-F SEAL, DUST CH-F CYLINDER COMP., FRONT FORK CH-F SPINDLE, TAPER CH-F SPRING, FRONT FORK CH-F METAL, SLIDE CH-F INNER TUBE COMP CH-F SPACER CH-F BOLT, CAP L-12.BOLT CH-F SEAT CH-F FRONT FORK ASSY (R.H) CH-F TUBE, OUTER (RIGHT) CH-F EMBLEM L-06..BOLT CH-F WASHER, FELT CH-F METAL, SLIDE CH-F WASHER, OIL SEAL CH-F OIL SEAL GV-F RING, SNAP D10

44 FIG. 23 FRONT FORK PART DESCRIPTION REMARKS 28 5CH-F SEAL, DUST L-12.BOLT CH-F SPINDLE, TAPER CH-F CYLINDER COMP., FRONT FORK CH-F SPRING, FRONT FORK CH-F METAL, SLIDE CH-F INNER TUBE COMP CH-F SPACER CH-F SEAT CH-F BOLT, CAP CH-F UNDER BRACKET COMP CH-F PROTECTOR PURPLISH WHITE SOLID X02 COLLAR L-12 SCREW, PAN HEAD CH-F314F-00 PROTECTER GUIDE COMP., CH-F314E-00 COVER, HOSE L-16 SCREW, PAN HEAD L-05 BOLT CH-F314G-00 PROTECTER GUIDE COMP., CH-F HOLDER, CABLE L WASHER L WASHER SE-F BOLT, SPECIAL L BOLT L NUT CH-F GUIDE, CABLE D11

45 FIG. 24 FUEL TANK PART DESCRIPTION REMARKS 1 5CH-XF P3 FUEL TANK COMP DPBMC 2 5CH-F GRAPHIC SET CH-F CLAMP CH-F CAP ASSY CH-F PIPE L BOLT L WASHER X WASHER, SPECIAL GV-F DAMPER, LOCATING CH-F416F-00 INSULATOR, FUEL TANK CH-F416G-00 INSULATOR, FUEL TANK CH-F FUEL COCK ASSY C7.O-RING WASHER, PLATE L SCREW, PAN HEAD CH-F PIPE, FUEL CLIP CLIP X09 COLLAR CH-F SCREW, CAP NUT D12

46 FIG. 25 SEAT PART DESCRIPTION REMARKS 1 5CH-F SEMI-DOUBLE SEAT ASSY UR BLACK/DPBSE 2 5CH-F COVER, SEAT UR 3 5CH-F DAMPER, SEAT CH-F DAMPER, SEAT SU-F DAMPER L BOLT, FLANGE D13

47 FIG. 26 FRONT WHEEL PART DESCRIPTION REMARKS 1 4GV-F HUB, FRONT Y6 BEARING GV-F SPACER, BEARING OIL SEAL A4 RIM (1.85 X 21") CH-F SPOKE SET, FRONT K3 TIRE (90/ R MT70) UR PIRELLI TUBE ( ) MA UR PIRELLI BAND, RIM M-14 SCREW, PAN HEAD CH-F AXLE, WHEEL Y0 COLLAR GV GEAR UNIT ASSY D14

48 FIG. 27 FRONT BRAKE PART DESCRIPTION REMARKS 1 4GV-F582T-00 DISC, BRAKE (LEFT) SCREW CH-F580T-00 CALIPER ASSY (LEFT) GV-F PAD, CALIPER GV-F PIN, PAD DL-F SCREW, BLEED DL-F BOOT, CALIPER GV-F SUPPORT, PAD GV-F BOOT, CALIPER BOLT, FLANGE D15

49 FIG. 28 REAR WHEEL PART DESCRIPTION REMARKS 1 4GV-F HUB, REAR GV-F SPACER, BEARING X8 BEARING OIL SEAL A7 RIM (2.50 X 18") GV-F SPOKE SET, REAR K4 TIRE (130/ R MT70) UR PIRELLI TUBE (4.50/ MD18) UR PIRELLI BAND, RIM GV-F SPACER, BEAD NUT, SELF-LOCKING GV-F SPROCKET, DRIVEN (47T) Y DAMPER GV-F BOLT X0 BEARING J8 COLLAR GV-F COLLAR, WHEEL V0 COLLAR V COVER, HUB DUST SP PULLER, CHAIN BOLT XP AXLE, WHEEL M9 WASHER, PLATE X CHAIN NUT, FLANGE OIL SEAL GV-F CLUTCH, HUB E2

50 FIG. 29 REAR BRAKE CALIPER PART DESCRIPTION REMARKS 1 4GV-F582W-00 DISC, REAR BRAKE SCREW CH-F580W-00 CALIPER ASSY, REAR GV-F PAD, CALIPER GV-F PIN, PAD SH-F SCREW, BLEED SH-F CAP GV-F SUPPORT, PAD GV-F BOOT, CALIPER CH-F PROTECTOR L BOLT, BUTTON HEAD X01 COLLAR E3

51 FIG. 30 STEERING HANDLE. CABLE PART DESCRIPTION REMARKS 1 5CH-F HANDLEBAR CH-F GRIP (RIGHT) GV-F TUBE, THROTTLE GUIDE GV-F RING, LEAF CH-F GRIP CH-F THROTTLE CABLE ASSY GV-F BOOT, THROTTLE CABLE GV-F CABLE, CLUTCH GV-F BOOT CH-F REAR VIEW MIRROR ASSY (LEFT) CH-F REAR VIEW MIRROR ASSY (RIGHT) BOLT CLIP E4

52 FIG. 31 FRONT MASTER CYLINDER PART DESCRIPTION REMARKS 1 5CH-F583T-00 MASTER CYLINDER ASSY CH-H LEVER CH-F589F-00.BOLT, LEVER CH-F RESERVOIR CAP ASSY GV-F589A-00.COVER, DUST CH-F HOSE, BRAKE CH-F BRACKET, MASTER CYLINDER M BOLT X12 WASHER, PLATE X00 BOLT, UNION E5

53 FIG. 32 STAND. FOOTREST PART DESCRIPTION REMARKS 1 3LD FOOTREST CH-F BRACKET, FOOTREST SPRING, TORSION PIN, CLEVIS PIN, COTTER SPRING, TORSION SPRING, TENSION BOLT, FLANGE CH-F BRACKET, FOOTREST LD FOOTREST CH-F STAND, SIDE BOLT, FLANGE NUT, SELF-LOCKING GV-F LINK, SIDE STAND SPRING, TENSION P5 WASHER, PLATE GV-F FOOTREST, REAR GV-F FOOTREST, REAR M3 WASHER, PLATE SPRING, COMPRESSION F5 BOLT LW-F GUIDE, SIDE STAND LD COVER, FOOTREST BOLT E6

54 FIG. 33 REAR MASTER CYLINDER PART DESCRIPTION REMARKS 1 4GV-F583V-00 RR. MASTER CYLINDER ASSY GV-F BOOT, MASTER CYLINDER L NUT GV-F JOINT PIN, CLEVIS WASHER, PLATE PIN, COTTER O-RING GV-F COLLAR SPRING, TENSION GV-F PEDAL, BRAKE BOLT, FLANGE GV-F BOLT CLIP CH-F HOSE, RESERVOIR SH-F RESERVE TANK ASSY SH-F CAP, RESERVOIR M-06 BOLT M WASHER CH-F HOSE, BRAKE X12 WASHER, PLATE JN-H STOP SWITCH ASSY VM HOLDER, BRAKE HOSE SCREW, TAPPING X00 BOLT, UNION E7

55 FIG. 34 GRAPHIC. EMBLEM PART DESCRIPTION REMARKS 1 5CH-F EMBLEM CH-F173E-30 GRAPHIC CH-F EMBLEM EMBLEM, YAMAHA CH-F173F-30 GRAPHIC E8

56 FIG. 35 GENERATOR PART DESCRIPTION REMARKS 1 3TB STATOR ASSY TB ROTOR ASSY SCREW, PAN HEAD WASHER, SPRING SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE BOLT, HEXAGON SOCKET HEAD E9

57 FIG. 36 FLASHER LIGHT 2 PART DESCRIPTION REMARKS 1 5CH-H FRONT FLASHER LIGHT ASSY CH-H LENS, FLASHER *.BULB, FLASHER LM X00.SCREW, TAPPING L NUT, FLANGE L WASHER M-06 BOLT CH-H FRONT FLASHER LIGHT ASSY CH-H LENS, FLASHER *.BULB, FLASHER LM X00.SCREW, TAPPING CH-H REAR FLASHER LIGHT ASSY CH-H LENS, FLASHER *.BULB, FLASHER LM X00.SCREW, TAPPING CH-H STAY, FLASHER M-06 BOLT CH-H FLASHER LIGHT ASSY CH-H LENS, FLASHER *.BULB, FLASHER LM X00.SCREW, TAPPING CH-H STAY, FLASHER M WASHER E10

58 FIG. 37 METER PART DESCRIPTION REMARKS 1 5CH-H SPEEDOMETER ASSY CH-H KNOB, TRIP METER CH-H DAMPER CH-H BRACKET, METER X00 COLLAR L BOLT, BUTTON HEAD CH-H DAMPER X01 COLLAR L WASHER X02 NUT CH-H354B-00 BRACKET, METER CH-H DAMPER L WASHER L BOLT GV-H BODY, PILOT LIGHT CH-H SOCKET CORD ASSY *.BULB (12V-1.2W) LM 18 *.BULB, METER (12V-3W) LM 19 4GV-H354L-00 NUT, SHAFT SUPPORT CH-H SPEEDOMETER CABLE ASSY E11

59 FIG. 38 HEADLIGHT PART DESCRIPTION REMARKS 1 5CH-H HEADLIGHT UNIT ASSY CH-H HEADLIGHT UNIT ASSY *.BULB (12V-5W) LM *.BULB (12V-5W) 1 1 LM 3 *.BULB (12V-55/60W) LM *.BULB (12V-35/35W) 1 1 LM 4 4LW-H COVER, SOCKET LW-H COVER, SOCKET CH-H HOLDER, SOCKET CH-H HOLDER, SOCKET LW-H HOLDER, BULB GV-H HOLDER, BULB L BOLT, FLANGE X02 COLLAR CH-F BODY, COWLING UR DPBSE E12

60 FIG. 39 TAILLIGHT PART DESCRIPTION REMARKS 1 5CH-H TAILLIGHT UNIT ASSY CH-H BASE ASSY *.BULB (12V-5/21W) LM 4 5CH-H REFLECTOR CH-H LENS, TAILLIGHT CH-H SCREW, LENS FITTING CH-H WASHER CH-H DAMPER, TAIL CH-H CORD, TAILLIGHT E13

61 FIG. 40 HANDLE SWITCH & LEVER PART DESCRIPTION REMARKS 1 1LN HOLDER, LEVER CH-H HOLDER, LEVER LOWER HT LEVER BOLT NUT, U M-05 BOLT BOLT NUT CH-H SWITCH, HANDLE SCREW, PAN HEAD SCREW, PAN HEAD CH-H397A-10 SWITCH CASE ASSY M-16.BOLT BAND, SWITCH CORD HM FRONT STOP SWITCH ASSY L WASHER L WASHER L-12 SCREW, PAN HEAD E14

62 FIG. 41 ELECTRICAL 1 PART DESCRIPTION REMARKS 1 5GJ BATTERY ASSY (GS GT9B-4) CH-H WIRE, PLUS LEAD CH-H WIRE, MINUS LEAD SCREW, TAPPING CH-F177G-00 BOX, BATTERY TB IGNITOR UNIT ASSY CH-F DAMPER, LOCATING CH-F DAMPER, LOCATING CH-H235Y-00 DAMPER J BAND, BATTERY L BOLT M9 COLLAR TJ RECTIFIER & REGULATOR ASSY CLAMP L BOLT, BUTTON HEAD CH-H WIRE HARNESS ASSY WP DIODE ASSY XV DIODE ASSY AJ-F BAND GV-H BAND, SWITCH CORD CH-H EXTENSION, WIRE HARNESS BOLT, FLANGE XE STARTER RELAY ASSY GH FUSE (20A-BL) JN-F DAMPER, LOCATING E15

63 FIG. 42 ELECTRICAL 2 PART DESCRIPTION REMARKS 1 4KM NEUTRAL SWITCH ASSY GASKET LD SWITCH, SIDE STAND BOLT, HEXAGON SOCKET HEAD NT SWITCH U RELAY ASSY GY FLASHER RELAY ASSY L-05 BOLT L WASHER GV IGNITION COIL ASSY PLUG CAP ASSY NUT, SELF-LOCKING L WASHER L BOLT SU-H HORN L BOLT X01 COLLAR CH-H252B-00 COVER, MAIN SWITCH CH-H MAIN SWITCH STEERING LOCK CH-H WASHER CH-H WASHER, SPECIAL CH-H EMBLEM, MAIN SWITCH F2

64 GRID PART 3TB B B2 B4 4H B2 34K B6 5CH C3 2KF B4 1L B2 5Y B B9 3TB B4 1VJ B4 3TB B5 34K B5 5Y B5 5Y B5 2JT B5 34K B5 34L B5 34L B5 34L B5 3TB Y0 B5 1JK B5 3TB B5 3TB B5 3TB B5 1VJ B5 1VJ B7 5Y B7 5Y B7 4H B7 2F B7 1J B7 1J B7 1VJ B7 2NX B7 34K B7 2NX B7 2NX B7 34K B7 34K B7 34K B7 2NX B7 1JK B8 3TB B8 3TB B8 4DW B8 3TB B2 GRID PART 34K B8 34K B B9 3AJ B9 3AJ B9 3AJ B9 3SX B9 4DW B9 4X B9 4PT B9 5CH B10 16G B11 5CH B11 1VJ B11 2NX B14 51Y B14 2JN B14 5Y B13 2NX B13 30X B14 3YF B14 5CH B13 5Y B14 5CH-1414B-00 B14 5CH-1414C-00 B14 3YF B15 5Y B14 3TD B15 2JN B13 5Y B13 1JK B13 5CH B13 2JN B13 5CH B13 5CH B14 4PT B13 2KF B14 43F B B B B14 30X B14 5Y B14 1JK B14 5Y B13 1JK B13 30X B13 5Y B13 GRID PART 2KF B14 5Y B13 2JN B B13 7KF B14 1JK B13 5Y B13 5Y B13 3YF C2 3YF C2 4BD C2 1JK-1490A-00 B14 5CH-1490J-00 B14 5CH-1490J-10 B14 2NX-1490K-00 B14 3GV B13 4PT C3 3Y C3 3Y C3 2H D3 5Y C3 5CH C4 4PT C5 4PT C4 5Y B9 4PT C4 1JK C4 4DW C4 4DW C5 4DW C4 1JK C4 1VJ C6 1VJ C6 3YF C6 1VJ C6 1VJ C6 1VJ C6 3TB C6 3TB C6 3AJ C7 3AJ C7 2JN C7 5Y C C7 5Y C7 5Y C7 4PT C7 5Y C8 GRID PART 1W C7 2JN C7 4GV C7 5Y C7 34K C9 1VJ C9 34K C9 2JT C9 3AJ C9 2JT C9 1VJ C9 3AJ C9 2JT C9 2RW C9 4PT C9 5Y C9 5Y C12 43F C12 34K C12 4PT C11 4PT C11 4PT C11 4PT C11 4PT C11 3YF C11 3XV C11 3YF C C11 4GY C14 34L C13 34L C13 2J C13 1VJ D D D4 3JD D4 23X D5 3R D4 1VJ D4 3JD D4 30X C13 4V C13 3XP D4 3LD-2219X-01 D5 3XJ D5 3JE D5 3R D8 2HG D8 GRID PART 3SP D8 34X D B B13 B14 4GV D14 5Y E2 4V E2 3XP E2 3SP E2 2VM E7 4N C13 3LD E6 3LD E6 3LD E6 4GY B11 3TB E9 3TB E9 4GV C6 3AJ C6 3AJ C6 3AJ C6 3AJ C6 11H C6 26H C6 3AJ C6 4XE E15 29U F2 3TJ E15 3WP E15 3XV E15 5GJ E C14 4J E15 2GH E15 3TB E15 4GV F F2 4KM F2 3LD F2 1LN E14 2NT F2 4GY F2 2HT E E14 4HM E14 5CH-E B10 5CH-E B10 GRID PART 5CH-E B15 5CH-E B11 5CH-E B11 5CH-E443E-00 B11 5CH-E B11 5CH-E B11 5CH-E B11 5CH-E445A-02 B11 5CH-E B11 5CH-E C2 5CH-E C2 5CH-E C2 5CH-E C2 5CH-E C2 5CH-E C2 5CH-E C2 5CH-E C2 5CH-E479X-10 C2 5CH-E C4 4GV-E C12 5CH-F T9 C13 5CH-F C13 5CH-F T9 C14 5CH-F T9 C14 5CH-F127A-00-T9 C14 4GV-F C13 4GV-F T9 C13 5CH-F C14 5CH-F C2 4GV-F C13 5CH-F C15 5CH-F C15 5CH-F B11 5CH-F C15 5CH-F C14 5CH-F172E-00 D3 5CH-F B11 B11 C15 5CH-F173E-30 E8 5CH-F173F-30 E8 5CH-F D3 5CH-F174A-00 C15 5CH-F D3 5CH-F D3 5CH-F175V-00 D3 4SU-F D3 5CH-F D3 GRID PART NUMERICAL INDEX M1

65 NUMERICAL INDEX PART GRID PART GRID PART GRID PART GRID PART GRID PART GRID 4SU-F CH-F JN-F CH-F CH-F177G-00 5CH-F177L-00 5CH-F CH-F CH-F GV-F GV-F CH-F217A-00 5CH-F217F-00 5CH-F219X-10 5CH-F SU-F GV-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F314E-00 5CH-F314F-00 5CH-F314G-00 4GV-F D3 E15 E15 E15 E15 C15 E8 D4 D7 D4 D4 D4 D5 C15 D7 B10 D5 D6 D10 D10 D10 D10 D10 D11 D10 D11 D10 D11 D10 D11 D10 D10 D10 D10 D11 D10 D10 D11 D10 D11 D10 D10 D10 D10 D11 D11 D11 D10 4GV-F CH-F CH-F CH-F CH-F AJ-F CH-F319U-10 5CH-F CH-F CH-F SE-F CH-F CH-F CH-F T9 5CH-F T9 5CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F348G-00 5CH-F CH-F CH-F416F-00 5CH-F416G-00 3SH-F GV-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F CH-F GV-F GV-F CH-F GV-F D10 D10 D10 D10 D11 D10 D11 D8 E15 D9 D11 D11 D11 D11 D8 D8 D9 D8 D8 D9 D8 D11 D8 D9 D8 D8 D8 D8 D12 D12 D12 D12 C14 D12 D12 D12 D12 D12 D12 D13 D13 D13 D13 D14 D14 D14 D14 E2 4GV-F GV-F GV-F GV-F GV-F GV-F GV-F SH-F CH-F580T-00 5CH-F580W-00 4GV-F SH-F DL-F SH-F GV-F582T-00 4GV-F582W-00 5CH-F583T-00 4GV-F583V-00 3SH-F GV-F CH-F CH-F CH-F CH-F CH-F GV-F589A-00 5CH-F589F-00 4GV-F DL-F GV-F GV-F GV-F GV-F GV-F CH-F CH-F CH-F GV-F GV-F CH-F CH-F CH-F GV-F GV-F GV-F GV-F GV-F E2 E2 E2 E2 E2 E2 E2 E7 D15 E3 E3 E3 D15 E3 D15 E3 E5 E7 E7 E7 E5 E5 E7 E5 E7 E5 E5 D15 D15 D15 E3 E3 D15 E3 D15 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 C2 E7 4GV-F GV-F GV-F CH-F GV-F LW-F CH-F CH-F GV-F GV-F CH-F CH-F CH-F8199-E5 5CH-F8199-F5 5CH-F8199-G5 5CH-F8199-H5 5CH-F8199-S5 5CH-F CH-F SU-F CH-H183G-00 5CH-H CH-H CH-H235Y-00 5CH-H CH-H CH-H CH-H252B-00 5JN-H CH-H CH-H CH-H CH-H CH-H CH-H CH-H CH-H CH-H CH-H CH-H SU-H CH-H CH-H CH-H CH-H E7 E7 E7 E6 E6 E6 E6 E6 E6 E6 E3 C14 C15 D2 D2 D2 D2 E12 E8 D13 C6 E15 E15 E15 F2 F2 F2 F2 E7 F2 E15 E15 E14 E10 E10 E10 E10 E10 E10 E10 E10 E10 E10 F2 E11 E11 E11 E11 5CH-H354B-00 E11 4GV-H354L-00 E11 5CH-H E11 5CH-H E11 5CH-H E11 4GV-H E11 5CH-H E11 5CH-H E5 4GV-H E15 5CH-H E14 5CH-H397A-10 E14 5CH-H E12 5CH-H E12 5CH-H E12 E12 4GV-H E12 4LW-H E12 4LW-H E12 E12 3SH-H C15 5CH-H E13 5CH-H E13 5CH-H E13 5CH-H E13 5CH-H E13 5CH-H E13 5CH-H E13 5CH-H E13 5CH-H C15 5CH-H C15 1VJ-W B5 5Y1-W B9 5CH-WE B11 5CH-WF T9 D8 5CH-XF P3 D E B B D E E8 B E9 B B B E F5 E C F1 C G7 D G8 D G9 D D F E C B C B C C E B D15 E C D C D C C C X00 E10 E10 E10 E X00 B X01 B E B B C C D B X02 E C E X03 C B B B C D D D C15 M2