Sustainable Solutions for the Oil & Gas Industry

Transcription

1 Sustainable Solutions for the Oil & Gas Industry

2 About us Fortune Engineering & Energy Services LLC is a specialized engineering company actively engaged in Conceptual Design, Feasibility Study, Front End Engineering & Design (FEED), Engineering, Procurement, Construction and Commissioning (EPCC) of Process, Mechanical, Piping, Electrical, Instrumentation, Control, Automation and Telecom Systems with a highly successful track record. The significant contribution to the Oil and Gas industry in terms of quality and speed has made this organization a highly professional service provider to the regional and international Oil & Gas (Onshore & Offshore), Petrochemical and Alternate Energy sectors. With our JV partners and representative offices in India, Saudi Arabia, Malaysia and Singapore, we are competitive enough to handle bids and proposals for design, detail engineering and operation related projects. Our specialized multifaceted team comprising process design, construction & commissioning, operation & maintenance activities has carved a niche for us in the Oil and Gas sector. Our workshop facility for fabrication is capable of handling large projects including manufacture of process skids, topside modules, flow stations, control panels and control systems, chemical injection skids, Metering skids/lact units, Solar package, Flushing skids and other integration/automation assemblies. With our expertise we provide a wide range of engineering and project management skills to serve our clients in developing new facilities, as well as effectively applying innovative, sustainable and efficient technologies to upgrade and expand the existing facilities. We relish the international reputation of delivering every project and service we undertake with high standards of quality, commitment, reliability and timeliness. Our successful track records range from major projects for Oil & Gas onshore to offshore Oil and Gas including Process & Mechanical Topsides, FPSO, FSRU, FLNG FSO, Jack-up and Semi-submersible drilling rigs, Fixed Platforms and Wind Farms with the highest quality and to agreed schedules. Our pride in having completed several pioneering projects for many major clients worldwide keeps us motivated. We have managed to emerge as one of the best engineering and energy solution providers worldwide, since our inception in

3 Markets Our presence in the market is defined by our commitment to Efficiency, Sustainability and Customer Satisfaction. With our exclusive experience and multi-disciplined team, our market scope is wide, to provide a strong and focused based quality service. Our team, with a comprehensive, in-depth knowledge of processes, technologies, and resource availability will benefit any customer in search of Excellence. Our extensive experience in markets worldwide, empowers us to take a macro approach, apply best practices and synergies on the projects, serving our clients efficiently and effectively. THE MARKETS WE SERVE INCLUDE: Oil and Gas Exploration & Production Onshore - Wellhead & completion, Production & Processing Plants, GOSP Offshore - Fixed Platforms & Topsides, Process & Mechanical Topsides, FPSO, FSO FSRU, FLNG FSO, Jack-up and Semi-submersible drilling rigs. Oil and Gas Pipelines & Transportation, Terminals and Refining Energy Management - Our independent energy audits can help businesses in optimizing power consumption. A key feature in our energy management approach is the ability to focus on the business benefits from environmental reductions to increased production. Our key services include producing energy balance, identifying strategies for energy consumption reduction, process optimization opportunities (quick wins) and improving energy awareness of personnel. 03

4 Mission We will conduct our business activities in a manner that is consistent with the international best practices providing timely and responsible solutions, and ensuring value for money to all our customers. We recognize that our employees are the key to achieve the goals of the organization and we are committed to recruit, train and retain the competent people. Vision To be recognized as the best one-stop destination for Engineering, Procurement, Construction, Commissioning, Startup and Maintenance services of Process, Mechanical, Piping, Electrical, Instrumentation, Control, Automation and Telecom Systems for the markets we serve. Core Values Customer Focus QHSE Partnership Integrity Teamwork Valuing People Social Responsibility Competency Consistent, innovative and responsible solutions 04

5 QHSE We consider QHSE management and associated targets and objectives as a core value and it is part of every function. Our Integrated Management System (IMS covering Quality, Health, Safety and Environment (QHSE), based on ISO 9001:2015 for Quality Management, OHSAS 18001:2007 for Occupational Health and Safety, and ISO 14001:2015 for Environmental Management evidence of our focus and commitment. Our periodical internal and external audits ensures compliance to the established QHSE procedures and standards. We practice flexibility to adopt and adhere to any specific requirements from our customers based on their proprietary QHSE practices within the framework of our own QHSE management system. Our employees are well trained on all aspects of QHSE activities as per IMS and we ensure our subcontractors/ suppliers have proven QHSE standards and procedures, as part of their qualification process. We aim to improve the products, processes and services on an ongoing basis by learning through experience, utilizing available resources and seizing opportunities in the field of Technology. We focus on our marketability in order to improve the same through monitoring and making effective changes to result in better results every time. We apply techniques to empower employees and create a CI (Continuous Improvement) culture in order to improve every dimension resulting in higher productivity. With an efficient management team and policies we are able to deploy Continuous Improvement with minimal cost. Our board meetings, performance reviews and team briefings emphasize on Total Quality Management and hence Continuous Improvement is embedded in the core work culture. Quality through Continuous Improvement 05

6 Engineering on Human Factors 06

7 Capability Engineering We offer multi-disciplined engineering design services for a wide range projects. We adopt a full lifecycle Total Installed Cost approach to design and project implementation, to enhance project value without compromising safety, quality or schedule. Over the period of time we have grown and shaped engineering to such an extent that today we are widely recognized as one of the pioneers in the global engineering space. By utilizing 3D modeling and intelligent design systems, we maximize the benefits of data integration throughout the engineering, fabrication and construction phases of our projects. We can offer a full range of engineering services that complement our construction capabilities on Mechanical and Piping works both Onshore & Offshore for a total solution to our Clients. Our engineering delivery model is underpinned by extensive own highly qualified engineering resources and a global network of high value engineering centres. Concept Evaluation Project Feasibility Studies Basis of Design Front End Engineering Design (FEED) Detailed Design Specialised Process Engineering Design Engineering, Procurement, Construction Management (EPCM) Project Management Consultancy (PMC) Services Process Optimisation and Debottlenecking Brownfield Engineering We use advanced technology and over a decade of engineering and construction expertise to deliver a full suite of engineering services across the entire asset and feasibility studies through to design, delivery and long term production operations and optimization. Our engineers design with a Constructability, Operability and Maintainability perspective to maximize safety, cost, quality and productivity outcomes during the construction and operations phases of a project. 07

8 Customized Solutions 08

9 Capability Custom Process Systems We offer customized process package solutions for the Oil and Gas Industry. GAS TREATMENT AND CONDITIONING CRUDE OIL SEPARATION PRODUCED WATER TREATMENT MEG/TEG Dehydration Amine and SRU Dew Point Control LPG Recovery Fuel Gas Conditioning Test & Production Separator Desalter and Dehydrator Oily Water Separator FWKO Unit Oil Skimmer Hydro-cyclone Compact Floatation Units Desanding Units Media Filters WATER INJECTION SYSTEMS Strainers, Coarse & Fine Filters Water De-oxygenation Systems OTHER PRODUCTION FACILITY EQUIPMENT Slug Catcher Gas Scrubber Filter Separators/ Coalescer Cyclone Separator Vane Pack Separator Indirect Water Bath Heater OTHER PACKAGES Fiscal Metering - Liquid and Gas Chemical Injection System HIPPS System Wellhead Control Panels System Integration 09

10 Customized Solutions 10

11 Capability Custom Process Systems (Cont d...) Our team has a wealth of experience in providing modularized packages pre-wired and FAT tested in a controlled workshop environment prior to shipment with the following additional benefits: Reduced site construction time and associated costs No delays due to adverse weather conditions during the site construction phase We use the latest simulation software to ensure the accuracy of our in-house designs and this expertise is further enhanced by our partnerships with recognized licensors of process technologies. We have the experience and technical expertise to develop the process from the client given inlet specifications to meet the required performance criteria. We offer process guarantee for the system we supply. Our team uses the latest technologies for detailed engineering with particular consideration given to ensure the safety and operability of the plant. Our package facilities are located within the UAE and is equipped with the following. Covered/uncovered fabrication and assembly area Covered blast and paint shop Plate rolling machine On site heat treatment furnace On site hydro test bay 11

12 Rely on our expertise and 'believe it s done' 12

13 Capability EPC On EPC range, we offer the following specialized services and provide a complete range of engineering, procurement, construction, project management and commissioning for the following. Gathering & Distribution Piping Networks Onshore & Offshore Mechanical & Piping Installations Onshore & Offshore Compressor, Regulator, Metering & Pump Stations Tank Farms & Terminals Refineries & Gas Treatment Plants Petrochemical Facilities We have extensive experience in EPC, covering the spectrum from preliminary planning to completion and handover. Throughout history, offering total solutions had played an important role in our success and growth. We offer a comprehensive project approach that encompasses all phases of the EPC work cycle from small projects to multi-million contracts. Combined with our own strong construction team, we are able to provide a broad range of services related to EPC. Our technologically advanced tools and tackles give the capability to accurately update and reproduce the information on a complex EPC project. Our multi discipline staffs are comprised of highly technical and competent personnel having experience in EPC projects with a goal to provide quality and efficient services to our clients. 13

14 14 Fit for purpose solutions

15 Capability Electrical, Instrumentation & System Integration We have built our capability to take on any critical and challenging tasks related to the markets we serve: Instrument Engineering/Systems Engineering Services Design & implementation of Process Control System (PCS), Process Optimization System, Emergency Shutdown System (ESD), Integrated Control & Safety Systems (ICSS) HAZOP, HAZID, QRA & SIL Studies - Evaluation/Verification Design & integration of High Integrity Pressure Protection package (HIPPS) package Design & supply of Liquid and Gas Fiscal Metering Packages/LACT units Fire & Gas and Loss Prevention Studies providing optimum coverage for plant areas for detection & suppression Control Room & Control Systems Hot Cut-over Sizing, Selection & Supply of Field Instrumentation, Control Valves, Regulators and Relief valves Valve automation and actuation-ssvs, shutdown valves, motor operated valves Design and Supply of Radio and Telecommunication systems (PAGA, VSAT, GMDSS, CCTV, PABX, FO Patch panels) Design to meet International Standards and Regulatory Requirements Our expertise and experience in Electrical & Power systems can make even the complex requirements look simple: Electrical system design for process plants Power system analysis (using ETAP/EDSA) Short Circuit Studies, Harmonic Analysis and Solutions Load balancing and related studies Heat Trace Systems - Design, Supply and Installation Cathodic Protection System Design, Supply and Installation Hazardous Area Classification and Installation to meet International Standards 15

16 16 Taking full responsibility

17 Capability Engineered E&I Packages We offer the following fully engineered packages ICSS/PLC/DCS/F&G/SCADA/BMS System Turbo Machinery Control & Protection System Electrical MV/LV Switchgear Customized/Containerized control rooms and switchgear rooms Power Management System Solar power systems Heat Trace package HIPPS packages including SIL validation (Complete system including the shutdown valves, PLC logic solver and the sensors using SIL certified engineers) Telecom packages (CCTV/PAGA/VSAT/ GMDSS) Power Generator Packages as per client requirement Liquid and Gas Metering Skids/LACT units Chemical Injection Skids Gaseous Fire Suppression (FM200, FE13, Novec, Inergen etc.) Wellhead Control Panels Pipeline Integrity Management system (PIMS)/Leak Detection 17

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19 Capability Solar Power System (SPS) KEY STRENGTHS: Technical expertise available in-house. Executed Solar Power System Projects for Oil and Gas Industries with in-house design, procurement and construction & commissioning. Structural Support Design Capabilities - adjustable cold formed Solar support structure meeting the strength & serviceability requirements. Expertise in Off-grid / Hybrid, Solar Street light, Roof top PV Grid-Tie System for residential, commercial and oil and gas application. Inclination & orientation of modules - Orientation (altitude or direction) of solar panels is possible to achieve more absorption and efficiency. SOME ADVANTAGES OF USING SPS: Low payback period. Guaranteed Performance - includes a 20 to 25 years warranty (also known as a performance guarantee) with the solar panels. The industry standard guarantees 80% performance after 25 years. Save the Environment Low Carbon Emission. TECHNICAL DETAILS: Software tool is used to estimate the solar electricity production of a photovoltaic (PV) system. Battery size, voltage and capacity - As per IEEE Recommended Practice for Sizing Lead-Acid Batteries for Stationary Applications. Optional hourly consumption estimation. IEC Cable Sizer As per IEC / IEC

20 Highly skilled crew at your service 20

21 Capability Operations Excellence Our highly skilled technical in-house resources comprising engineers, supervisors, technicians, construction & maintenance crew with certified test equipment and other facilities, is capable of executing the installation, commissioning and maintenance assignments in the markets we serve. Process Optimization Plant Troubleshooting services Process Debottlenecking Field Engineering Services Field Data Capture and verification, Cause & Effect, Function Checks Life Extension & Asset Integrity studies Fatigue Analysis and Vibration monitoring Field Installation & Integration Services Pre-commissioning and Commissioning Drawings As-Built services (P&ID s and other drawings) Construction Management & Construction Supervision Provision of skilled manpower such as Commissioning Managers, Commissioning Engineers/ Technicians, DCS/ESD and ICSS Commissioning engineers, and other Commissioning Crew 21

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23 FEASIBILITY STUDIES, FRONT-END ENGINEERING & DESIGN (FEED) ENGINEERING, PROCUREMENT, CONSTRUCTION & COMMISSIONING (EPCC) CUSTOM PROCESS SYSTEMS ENERGY AUDITS & PROCESS OPTIMISATION PLANT OPERATIONS HAZOP, HAZID, HSEIA, FMEA, COMAH STUDIES AND QRA SIL STUDIES - EVALUATION/VERIFICATION ICSS/ PLC/ DCS/ESD/ F&G/ SCADA/ BMS SYSTEMS CONTROL ROOM HOT CUT-OVER F&G DETECTION AND SUPPRESSION SYSTEMS POWER STUDIES & POWER MANAGEMENT SYSTEM TECHNICAL MANPOWER OUTSOURCING CRUDE OIL SEPARATION GAS TREATMENT AND CONDITIONING PRODUCED WATER TREATEMENT WATER INJECTION SYSTEMS PRODUCTION FACILITY EQUIPMENT HIGH INTEGRITY PRESSURE PROTEC- TION SYSTEM (HIPPS) - ONSHORE AND OFFSHORE LIFE EXTENSION & ASSET INTEGRITY STUDIES CHEMICAL INJECTION SKIDS WELLHEAD CONTROL PANELS INSTRUMENT CALIBRATION SERVICES PROCESS PLANT OPERATIONS MV/LV POWER GENERATION AND DISTRIBUTION SYSTEM LIQUID AND GAS METERING SKIDS 23

24 Office # , Building 726 Sheikh Rashid Bin Saeed Street Abu Dhabi, United Arab Emirates PO Box: Tel: Fax: Office # B 59, Oilfields Supply Centre Jebel Ali Free Zone Dubai, United Arab Emirates Tel: Fax: Ubi Road 1, #09-55 Oxley BizHub Singapore Tel: Fax: No. 19, Aviation Road, Airport Residential Area PO Box CT : 10814, Cantonments, Accra, Ghana Tel: B3, Ocean Crest Haven, 21-23, New Market Road Oniru, Lagos, Nigeria Tel: UAE Saudi Arabia Nigeria Singapore Ghana