Drucken jenseits der visuellen Wahrnehmung. Das Potenzial der Inkjet Technology in

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Drucken jenseits der visuellen Wahrnehmung Wien

1 Drucken jenseits der visuellen Wahrnehmung Wien 31. Januar 2018 Das Potenzial der Inkjet Technology in Tokyo, June 17-19, 2015 allgemeinen digitalen Produktionsumgebungen Leitprojekt 2016 Reinhard R. Baumann Technische Universität Chemnitz Fraunhofer Institut für Electronische Nanosystems 1 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Baumann Printing Research founded in 1953, University of Technology since 1986 8 Faculties Natural

Business Administration School of Social Sciences Behavioral Social Sciences founded in 2008,

MEMS/NEMS test System Packaging / Wafer bonding Back-End-of-Line Technologies Process and

2 Baumann Printing Research founded in 1953, University of Technology since Faculties Natural Sciences Mathematics Mechanical Engineering Electrical Engineering and IT Computer Science Business Administration School of Social Sciences Behavioral Social Sciences founded in 2008, Facilities in Chemnitz, Berlin, Paderborn Core Competences MEMS/NEMS design MEMS/NEMS development MEMS/NEMS test System Packaging / Wafer bonding Back-End-of-Line Technologies Process and Equipment Simulation Micro and Nano Reliability Printed Functionalities Advanced System Engineering Students and 164 professors Focus on Engineering and IT 140 scientists and staff members Focus on Micro and Nanosystems 2 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

3 The Institute for Print und Media Technology Today one of the most advanced research and teaching institutions for print processes and machines 5 Major Research Topics 3 Printing Technologies Digital Printing Technologies Color & Documents Printed Functionalities Printed Electronics Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

4 Die Themen... Die allgemeine Fertigungstechnologie Drucken Vision und Herausforderungen beim Drucken von Funktionalitäten jenseits der Farbigkeit Drucken von Funktionalitäten Applikationsbeispiele Ein Modulares Maschinenkonzept Inkjet goes 3 D 4 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Printing the Functionality Color Color Cyan

Colors Coating Sensing Environment Surface

Porosity (filter) Intelligence via Si-Chip

5 Printing the Functionality Color Color Cyan Color Magenta Color Yellow Color Black Gloss & Protection Electric Power Adapted Dielectric Properties Electrical Conductivity Electrical Semi-Conductivity Electro-Luminescence / Light Emission Process Colors Coating Sensing Environment Surface Modification Surface Protection Catalysis Porosity (filter) Intelligence via Si-Chip and / or Supplemental Electronics Geometric Shape / Laser Patterning / Cutting 5 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

6 Color Printing Process Chain physical virtual Printing Plate Conventional Printing Computer Aided Design Data Digital Printing CMYK Pattern Substrate physical Postpress / Finishing Printed Product 6 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

7 Functional Printing Process Chain physical virtual Printing Plate Conventional Printing Computer Aided Design Data Digital Printing Ink Pattern Substrate physical Postpress / Finishing Printed Product 7 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

The Vision : printed smart objects, flexible à internet of things perceiving the

electronics Communication protocol Measurement functionality printed sensor 2010

FETs Electrolytic transistors High frequency rectifiers Power amplifiers Sensors

printed signage element RFID technology NF technology 2011 Fraunhofer ENAS printed

Batteries Solar cells Fuel cells Passive components Antennae UHF & microwave

8 The Vision : printed smart objects, flexible à internet of things perceiving the neighborhood and its own state Memory Thin film memories Printed memories Silicon electronics Communication protocol Measurement functionality printed sensor 2010 Thin Film Electronics AB communication with a computer system Digital logic Organic FETs Electrolytic transistors High frequency rectifiers Power amplifiers Sensors Pressure sensors Keyboards 2009 UCSD printed keyboard interaction with the user printed signage element RFID technology NF technology 2011 Fraunhofer ENAS printed power source Display Electrochromic Electrophoretic (e-ink) EL OLED Power sources Batteries Solar cells Fuel cells Passive components Antennae UHF & microwave dipoles 8 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Printing Functionalities Beyond Color activities in Chemnitz Color Cyan Color Magenta Color Yellow Color Black Gloss & Protection Electric Power Adapted Dielectric Properties Electrical Conductivity

9 Printing Functionalities Beyond Color activities in Chemnitz Color Cyan Color Magenta Color Yellow Color Black Gloss & Protection Electric Power Adapted Dielectric Properties Electrical Conductivity Electrical Semi-Conductivity Electro-Luminescence / Light Emission Sensing Environment Surface Modification Surface Protection Catalysis Porosity (filter, membranes) Intelligence via Si-Chip and / or Supplemental Electronics Geometric Shape / Laser Patterning / Cutting 9 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz Process Colors Coating Circuitry Sensors Process Support Hybrid Tech

10 Printed Electronics Coils Printing Electronic Devices Antennas Resistors Capacitors Thin Film Transistors (TFT) 10 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

All-inkjet-printed electronic devices 2 cm 2 cm

Printed capacitors Printed transistors 5 mm 5 mm

(chemical) sensors A ) Sowade et al., Appl. Surf.

Phys. 53, 2014; C) Lorwongtragool et al.

, Organic Electronics 30, 2016; E) Sowade et al.

Mater. Chem. C. 3, 2015; G) Castro et al.

11 All-inkjet-printed electronic devices 2 cm 2 cm Printed resistors Printed antennas 1 mm 2 mm Printed capacitors Printed transistors 5 mm 5 mm Au Printed low-pass filters Ag Printed (chemical) sensors A ) Sowade et al., Appl. Surf. Sc. 332, 2015; B) Zichner et al., Jpn. J. Appl. Phys. 53, 2014; C) Lorwongtragool et al., Sensors 14, 2014; D) Sowade et al., Organic Electronics 30, 2016; E) Sowade et al., Sc. Rep. 6:33490, 2016; F) Sowade et al., J. Mater. Chem. C. 3, 2015; G) Castro et al., Journal of Electronic Materials 7, 2014, Moya ; H) Sowade et al., Org. Electr. 39, 2016] 11 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

12 (Inkjet) Printing of Antennas Wireless Communication (WLAN, Bluetooth) Wireless Identification (RFID) for packaging Inkjet printed 2,4 GHz patch array on a foil substrate 3D antennas tuning antenna geometry to actual dielectric environment Ralf Zichner UHF-RFID-Transponder Antenna Inkjet printed 2,45 GHz WLAn antenna for smartphones Printed antennas for car access control [Zichner et al., Jpn. J. Appl. Phys. 52, 2013; Sowade et al., Applied Surface Science 332, 2015, Zichner et al., Jpn. J. Appl. Phys. 53, 2014] 12 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

13 Completly Inkjet Printed Organic Thin FilmTransistors Chemnitz Labs: Lab à Fab Design Rules concerns minimum geometric relations in order to get the finest pattern resolution L TDK4PE (FP7-ICT, Contract No ) J Design Rules All inkjet Printed TFTs All inkjet-printed Bottom Gate architecture TFTs > A4 sheets 1 mm fabrication process upscalable 13 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Technology - Inkjet-printed Carbon Nanotube

Enrico Sowade, Natthapol Watthanawisuth, Reinhard R.

Electronic Nose for Healthcare Based on Flexible

14 Technology - Inkjet-printed Carbon Nanotube Structures: printed gas sensor Panida Lorwongtragool, Enrico Sowade, Natthapol Watthanawisuth, Reinhard R. Baumann and Teerakiat Kerdcharoen; A Novel Wearable Electronic Nose for Healthcare Based on Flexible Printed Chemical Sensor Array Sensors 2014, 14, ; doi: /s Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

15 Printing Flexible Batteries (Zn/MnO 2 ) from metal cylinder to thin film battery flexible and form variable 1,5 V 6 V capacity > 5 mah/cm 2 15 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

16 Printed primary battery systems 3500 integrated batteries shipped à integration in printed products Printable Batteries By CLAY RISEN Published: December 13, 2009 Chemical system: Zn-MnO 2 -ZnCl 2 à 4.5 V = 3x1,5 V cells Andreas Willert 16 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

17 Inkjet Printing of Lighting Development of Inkjet Printed OLEDs & P. Barkowsky 17 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

18 Inkjet Competence in Chemnitz à Lab2Fab The Chemnitz Inkjet-Technikum SE SX D 18 Autodrop DMP2831 DMP3000 XYZ-MDS INERT Microdrop Dimatix Dimatix (iti / mbraun Dimatix/ Dimatix) XAAR / x /XYZ 128 XYZ XYZ XYZ XYZ Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

19 Printing Competence in Chemnitz à Lab2Fab ing m Co Gravure Printing + Rotary Screen + Flexo microflex microflex Xaar & Dimatix & Konica Dimatix SAMBA R2R R2R multi-technology gravurman 19 Integration of Samba Technology Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz web fed

20 Development of Manufacturing Tools Roll-to-Roll manufacturing tool designed for functional printing applications à Modular Setup à R&D and Production à Hybrid Technology Main development partners: 20 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

21 printing competence in Chemnitz micro FLEX Micromachining for Industrial Applications and R&D 3D-Micromac AG 2012 à Modular Setup à R&D and Production à Hybrid Technology à R2R / R2S / R2P 21 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

22 Printed Functionalities Inkjet in an Digital Fabrication Environment 22 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

23 Quality Control based on Digital Printing à real-time concept compare quality improvement file CAD file camera file RIP printer file Inkjet Printer moving web 23 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

24 Quality Control based on Digital Printing à machinery real-time filling of losses by inkjet 24 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

25 Zero Error Manufacturing Concept: Inkjet Module + Laser Ablation Module Laser Patterning Module Removing Material Inkjet Printing module Adding Functional Material 25 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

26 Digital Fabrication Process Chain physical virtual Digital Printing C A D Data Digital Laser Patterning Digital Functionality Formation Material Pattern Substrate physical Finishing Printed Product Beyond Color 26 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

FRAUNHOFER-LEITPROJEKT 2016-2019 DIGITAL MANUFACTURING IN MASSPRODUCTION INNOVATION

27 FRAUNHOFER-LEITPROJEKT DIGITAL MANUFACTURING IN MASSPRODUCTION INNOVATION OF SERIES PRODUCTION BY DIGITAL PRINTING AND LASERPROCESSES Fraunhofer ENAS

28 Printed Functionalities Inkjet goes 3D Inkjet Printing versus three dimensional objects 28 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

29 Addressing Third Dimension Manufacturing 3 D objects Inkjet printed objects are 3-dimensional Inkjet printing on 3-dimensional objects 29 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Silver top electrodes Printed silver pillars Interconnects Maxim Polomoshnov Enrico

30 Towards 3D Inkjet Printing Interconnects Draft of a completely inkjet printed demonstrator Glass substrate Printed silver bottom electrodes Printed polymer block LED Silver top electrodes Printed silver pillars Interconnects Maxim Polomoshnov Enrico Sowade 30 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Polomoshnov Enrico Sowade 31 Functional Inkjet Printing

31 Printing Conductive Pillars Inkjet-printing of pillars Fujifilm Dimatix DMP 3000 Silver nanoparticle ink Maxim Polomoshnov Enrico Sowade 31 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

for Micro Electronic Applications Inkjet-printed

Fujifilm Dimatix DMP2831 Silver nanoparticle ink

after sintering Pillar diameter: 200 µm Printed

32 Inkjet Printing of Conductive Pillars e.g. for Micro Electronic Applications Inkjet-printed pillars for electrical interconnects (sintered) Fujifilm Dimatix DMP2831 Silver nanoparticle ink Pillar height: - 9 mm before sintering - 7 mm after sintering Pillar diameter: 200 µm Printed layers: Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Interconnects Inkjet Printing Towards 3D Fully inkjet

for powering a diagnostic sensor device, J.

33 Interconnects Inkjet Printing Towards 3D Fully inkjet printed demonstrator with an LED and printed battery 10 mm 5 mm Willert, A. Killard, R.R. Baumann, Tailored printed primary battery system for powering a diagnostic sensor device, J. Print Media Technol. Res. 3 (2014) Polomoshnov.M, Sowade, E., R.R. Baumann, in preparation 33 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

34 Printed Functionalities 2D Conductor Track on Aluminum Sheet 1 st layer primer-polymer 2 nd layer nano silver Robert Thalheim 34 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

35 Printed Functionalities on 2D goes 3D Cupping of Printed Aluminum Sheet Deep Drawing / Cupping of the Functionalized Aluminum Sheet Resistance Gain After Cupping around 20 % it s tolerable 35 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Printed Functionalities on 3D Object Conductor

Polymer-Primer and Nano-Silver on different angled

edge Shaped Aluminum Sheets à Technically robust

Conducting Tracks 36 Functional Inkjet Printing

36 Printed Functionalities on 3D Object Conductor Track on Shaped Aluminum Sheet à Application of Polymer-Primer and Nano-Silver on different angled ( ) Al-Sheets à Necking of the Track at the edge Shaped Aluminum Sheets à Technically robust solution Functionalized Aluminum Sheets with Conducting Tracks 36 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Inkjet Printing on 3D Substrates - Challenges Precise print head positioning Optical or laser tags; predefined 3D substrate curvature Dynamic positioning of the print head during printing Overhead

37 Inkjet Printing on 3D Substrates - Challenges Precise print head positioning Optical or laser tags; predefined 3D substrate curvature Dynamic positioning of the print head during printing Overhead printing Development of droplet deposition model Curing / sintering for functionality formation inline UV and IR modules Print head collision with the printed object collision sensors 37 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

38 Printing Competence in Chemnitz à RoboPrint on 3D surfaces Inkjet Head fixed installed Moving Printhead 3 D surfaces installed Moving Printhead 3 D surfaces currently Moving 3D Object 3 D surfaces installing 38 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

39 Inkjet Printing on 3D Substrates The robot + à 39 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Inkjet Printing on 3D Substrates Machinery

, USA Robert Thalheim 40 Maxim Polomoshnov

40 Inkjet Printing on 3D Substrates Machinery Industrial Robot Kuka KR6 for large format printed electronics application Inkjet Printhead Samba of Fujifilm Dimatix Inc., USA Robert Thalheim 40 Maxim Polomoshnov Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

41 March 3-5, 2016 Munich / Germany New Munich Trade Fair Centre, Germany Provides the central marketplace for Organic and Printed Electronics 2,500+ attendees 150+ international exhibitors 180+ presentations Exhibition Largest industry exhibition in the field On-site production on demo line Conference Business conference Technical conference / Scientific conference Pre-conference seminars member companies and institutes 41 Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

42 Thank you for your attention! Contact: Prof. Dr. Reinhard R. Baumann Functional Inkjet Printing Vienna A Prof. Dr. Baumann 2018 Technische Universität Chemnitz

Printing Beyond Color. Printed Smart Objects on Advanced Paper Substrates. Reinhard R. Baumann

Printing Beyond Color. Printed Smart Objects on Advanced Paper Substrates. Reinhard R. Baumann Printing Beyond Color Printed Smart Objects on Advanced Paper Substrates June 17, 2009 member of Reinhard R. Baumann member of Chemnitz University of Technology Institute for Print and Media Technology