Printed Electronics: success stories and future commercial applications

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1 Printed Electronics: success stories and future commercial applications Dr Guillaume June 2017

2 Helping you profit from emerging technologies

3

4 Advantages of printed electronics Mass production by roll to roll Final product doesn t need to be flexible. Eg: glucose test strip Large area electronics Additive manufacturing reduces material waste. Eg: in-mold electronics, displays Flexible plastic substrates Form factor becomes USP. Eg: wearable components, bend sensors Source: GSI Technologies Source: TactoTek Source: ISORG

5 Success stories: battery testers Simple resistor circuit and thermochromic display Other smart packaging experiments have been less successful (often for limited edition only)

6 Success stories: glucose test strips Over 20 billion glucose test strips produced annually for diabetes management Roll to roll printing ideal for mass production However, market is now commoditized Technology is moving to artificial pancreas and other forms of monitoring Source IDTechEx report Technologies for Diabetes Management : Forecasts, Players, Opportunities

7 Success stories: electrophoretic displays Display material coated on film, roll to roll Reached its peak in 2011 with over 20m units shipped Source: E Ink

8 Success stories: Force sensors Force sensing resistors were invented in the 70 s and are still in use today Based on a piezoresistive material which is screen printed and flexible Used in the 1 st generation Microsoft Surface keyboard Source: Microsoft Photo: IDTechEx

9 In-mold electronics on the rise Touch sensors can replace mechanical switches Stretchable inks now enable thermoforming with minimal loss in conductivity In-mold electronics (IME) makes it easier to integrate sensors into injection molded plastic parts Part of the trend towards Structural Electronics Source: DuPont In-mold electronics 1. Print conductive ink on in-mold labelling (IML) film 2. Add other components (surface mount) 3. 3D shape the film by thermoforming 4. Combine film with plastic part Photo: IDTechEx

10 Printed electronics in hybrid systems Source: PARC and UCSD The key challenges Connecting rigid components to flexible substrates Connecting flexible components to flexible substrates Conductive adhesion between above Source: Bainisha Source: MC10 10

11 E-textiles are preparing to go mainstream Presentation by James Hayward at 2:35pm (Wednesday, June 21) Source: E-Textiles : Technologies, Markets, Players

12 RFID adds sensing capabilities Most common is temperature sensor. Others include humidity, shock, pressure or moisture. Four configurations currently: o Passive RFID sensors o Passive RFID sensors (battery assisted) o Passive RFID tags with sensing film o "Chipless" RFID - without a conventional silicon IC The market value of RFID sensor tags will be $490 million by 2027 Source: report RFID Sensors : Forecasts, Players, Opportunities Wireless temperature sensor (photo: IDTechEx)

13 Printed OLED and QLED displays The display industry has not given up on printed OLED yet JOLED has shown an inkjet printed 21.6" 4K resolution (204 PPI) monitor for "medical applications" Electroluminescent quantum dots (QLED) will be the next step. This year BOE has demonstrated printed QLED with 80 PPI density Inkjet printer (Source: Kateeva) JOLED (Image source: Technet.cz) BOE printed QLED (photo: IDTechEx)

14 Gas sensors appear in consumer electronics Growing concern over air quality Addressable market of $3bn by 2027 for environmental gas sensors Miniaturization of metal oxide gas sensors Adoption of printed electrochemical sensors Revenues ($ millions) Environmental Gas Sensors Fixed Outdoor Air Quality Sensors Portable Air Quality Sensors Indoor Air Quality Sensors 500 Photos: IDTechEx Source: report Environmental Gas Sensors

15 Optical sensors on TFT backplanes Organic photodiode (OPD) technology based on solution-processed materials Can detect visible light and near-infrared Combined with a TFT backplane, they can be used as a large area image sensor Applications include biometric imaging and X-ray imaging X-ray imager X-ray Scintillator (converts X-ray to visible light) Photodiode (converts light to electrical signal) TFT array (electrical readout) Photo: IDTechEx

16 Image sensors are going hybrid Mobile devices rely on small sensors with high resolution Hybrid CMOS image sensors can absorb more light Potential use for infrared imaging (night vision) Panasonic recently hinted at potential use in automotive Market for hybrid imagers will be nearly $400m by 2020

17 Market for printed sensors Source: report Printed and Flexible Sensors : Technologies, Players, Forecasts

18 Take away points Printed electronics not just for flexible devices Past success stories were mostly based on simple devices with a focus on minimizing production costs Future applications will be based on advanced materials and complementarity with silicon electronics

19 Supporting your strategic business decisions on emerging technologies Dr Guillaume Offices: USA: Germany: Korea: USA: Germany: UK: (0) Japan: UK: +44 (0) Japan:

20 Consulting and advisory services Learn how we can help your business grow

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