Processing Gerber Files in CircuitPro
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- Nathan Richards
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1 Processing Gerber Files in CircuitPro Requirements 1. Circuit Pro version 1.5 revision 164 or higher 2. Set of Gerber Files Process Steps 1. Execute Process Planning Wizard. a. Press the process planning wizard icon, or go to the wizard menu and select process planning wizard. b. Select PCB Processing. c. Select the amount of copper layers you are going to use. 1 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
2 d. Identify what material you are using. Note: Currently the only settings available are for FR-4 material. The data for other materials will be included in later revisions for Circuit Pro d. Identify which through hole plating method will be used. Note: The options will be presented based on what you told the system during the initial installation e. Identify if you are using any surface finishing (Silkscreen or Soldermask) 2 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
3 f. Verify the configuration. g. Press done. 3 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
4 3. Import Gerber files a. Press the import icon, or go to the file menu, then import. b. Find the location that has your Gerber files. c. Single click on the top layer. Hold the control key and single click on the board outline and bottom layers. d. Press open. e. Change the layers/template column to the desired layer you want each file to import to. (.BOT is bottom layer,.boa is board outline,.top is top layer) f. Press ok. 4. Import Drill file Note: This step can be completed at the same time as importing the Gerber layers. a. Press the import icon, or go to the file menu, then import. b. Find the location that has your Gerber files. c. Single click on your NC-Drill file. Note: In this document, the DRD file is the Excellon drill file. This may also be a text file, (.txt. extension) depending on your layout package. 4 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
5 d. Press open. e. Change the laser/template column to drill plated or drill unplated. Note: This is determined if you are using a through-hole plating system. If so, use drill plated. If not, use drill unplated. This will also affect when the holes are drilled. Drill plated is drilled on the bottom side of the board. Drill unplated is drilled from the top side of the board. If this si a single sided board, use drill unplated. f. In the graphic display, the correct view of the drills, you should see the different sized apertures and the correct location of your drills. g. If the display is correct press open. h. If the graphic display is not correct, change the N diget from 4 to 3. This signifies how many zeros the software uses. This setting is normally either 2,4 or / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
6 i. Press open. j. Your design should be now displayed on screen. 5. Establish rubout boundary. (If removing excess copper is desired) a. Press the rubout icon, or go to the insert menu, select rubout, then all layers. b. Select all layers. c. Move the create rectangle window off to the side. 6 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
7 d. Single click on one corner of the board, or desired location. e. Single click on the opposite corner of the board, or desired location f. Press the close button. Note: You should see a rectangle outside of your board, or positions you selected. Circuit Pro will create your boundary on the rubout top and rubout bottom layer Note: If you wish to create a rectangle by a specific size, you may use the coordinate system in the create rectangle window. 6. Insert Fiducials a. Press the add fiducial icon, or go to the insert menu, select fiducial, then fiducial. b. Move the create circle window off to the side. c. Left click where you want to place each fiducial hole. Best results are just off each corner of the board. d. Press the close button on the create circle window. 7 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
8 7. Create the tool pathways a. Press the technology dialogue icon, or go to the toolpath menu and select technology dialogue. b. Select insulation type. i. Press the right arrow key on the screen to select which insulation type you desire. ii. Basic insulation is isolating the pads and traces from the copper only. iii. Basic Insulation, double pads isolates the traces and double isolates the pads. iv. Partial rubout will isolate the traces and pads and remove any excess copper within the rubout boundary inside of your board. 8 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
9 v. Full rubout will isolate the traces and pads, along with removing the excess copper from the entire board. vi. Press the show details button. vii. Select the milling tools that you wish to use in the available tools drop down menu by checking/unchecking the tool name. Note: The primary tool is used to isolate your design from the ground plane. The tools in the check boxes are used for the copper removal. Note: The best combination of tools for analog/digital designs are: Universal Cutter 0.2mm, the 0.4mm End Mill and the 1.0mm End mill. Note: The best combination of tools for RF boards are: 0.25mm End Mill, 0.4mm End Mill and the 1.0mm End Mill. You will need to change the primary tool from the 0.2mm Universal Cutter to the 0.25mm End Mill. Note: If your designs have smaller spacing requirements than 8 mils, use the 0.15mm (6 mil) End Mill, the 0.1mm (4 mil) End mill or the 0.1mm (4 mil) Micro Cutter. If your designs have larger areas of copper removal, add the 2.0mm End Mill or 3.0 mm End mill. viii. Press the hide details button. 9 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
10 c. Select the contour routing type. a. In the contour routing section, press the left arrow to select what option you would like to cut the board out. 1. None. This will route along the outside of the board. No breakout tabs will be used 2. Horizontal Gaps. This will create breakout table on the top and bottom sides. 3. Vertical Gaps. This will create breakout tabs on the right and left sides. 4. Four edges. This will route along the outside of your board leaving tabs in the center of each edge of the board. 5. Four corners. This will route along the outside of your board leaving tabs in the corners. 10 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
11 6. Equidistant tabs. This will route along the outside of your board leaving tabs at equal distance that you specify. b. If desired, change the tool used during the contour routing. i. Press the show details button. ii. In the used tool dropdown menu, change the 2.0mm contour router to the 1.0mm contour router. Note: If your design is larger than 2 x 3 inches, the 2.0mm contour router is recommended. If your design is smaller than 2 x 3 inches, the 1.0mm contour router is recommended. Note: The 1.0mm contour router is also recommended if the board outline is not a traditional rectangle. This helps minimize the risk of a rounded corner. 11 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
12 d. Press the start button. e. The software will now create all tool paths and identify all which drills shall be used. When finished, you will get a report of which tools are used. f. Press close. 8. Process complete. Please follow the how to document for Circuit Pro operations for board production. 12 / 12 APP-Processing Gerber Files in CircuitPro.docx Author: LPKF/Chris Ware
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