set of safety brace steel cable draw-up gate kpl
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1 Order-nr. Description Number safety brace steel cable draw-up gate hexagon-head tap bolt M8x20 galv hexagon nut M8 galv. 2 set of safety brace steel cable draw-up gate kpl Number: O Date:
2 detail A (1 : 7) A Order-nr. Description Number tube 48, length 3m support post 76x280cm locking bar assembly parts for draw gate bottom tube for draw gate safety brace steel cable draw-up gate adjusting frame small for draw gate contra-weight 100cm plate for T-clamp 48x hexagon-head tap bolt M8x20 galv coach bolt m10x70 galv self locking nylon nut M8 galv self locking capped nut M10 galv draw-up gate cm Number: O Date:
3 detail A (1 : 5) 1 Mount the steel wires to the contra weights and impel the contra weights in the (still horizontal) support posts. 2 Mount the pulley structure (with frame for pulley detail A) make sure the end of the steel wire does not drop into the support post. 3 Mount the two support postst level with the welded-on mounting plates to the outside. 4 Mount the sliding frames between the posts. Allow on both sides 5 space between the frame and the post (section B-B). 5 Fit the locking bars to the right lengths L1 and L2. Possibly rounding the ends (detail C). 6 Mount the locking bars (section D-D). Do not overlook to mount the parts of detail E! Adjust the set screw in a way that, in locking position, the spring has still a little tension. 7 Lock the gate by putting the locking bars into the holes of the supports posts. 8 Arrange the steel wire over the pulley pull up the contra weight and mount the end of the gate. 9 It is advised tot grease the locking bars at the passing in the gate. detail E (1 : 5) B B D D section B-B (1 : 5) section D-D (1 : 5) 5 detail C (1:20) assembly draw-up gate cm L1 L2 Number: A Date:
4 Item-nr. Description Number tube 48, length 3m locking bar plate for T-clamp 48x coach bolt m10x70 galv self locking capped nut M10 galv. 2 repair kit draw-up gate Number: O Date:
5 detail A A Item-nr. Description Number tube 48, length 3m support post 76x280cm locking bar assembly parts for draw gate bottom tube for draw gate safety brace steel cable draw-up gate adjusting frame large for draw gate contra-weight 100cm spacing tube adjusting frame large plate for T-clamp 48x plate for four-way clamp 48x48x hexagon-head tap bolt M8x20 galv coach bolt M10x80 galv self locking nylon nut M8 galv self locking nylon nut M10 galv draw-up gate cm Number: O Date:
6 detail A (1 : 5) 1 Mount the steel wires to the contra weights and impel the contra weights in the (still horizontal) support posts. 2 Mount the pulley structure (with frame for pulley detail A) make sure the end of the steel wire does not drop into the support post. 3 Mount the two support postst level with the welded-on mounting plates to the outside. 4 Mount the sliding frames between the posts. Allow on both sides 5 space between the frame and the post (section B-B). 5 Fit the locking bars to the right lengths L1 and L2. Possibly rounding the ends (detail C). 6 Mount the locking bars (section D-D). Do not overlook to mount the parts of detail E! Adjust the set screw in a way that, in locking position, the spring has still a little tension. 7 Lock the gate by putting the locking bars into the holes of the supports posts. 8 Arrange the steel wire over the pulley pull up the contra weight and mount the end of the gate. 9 It is advised tot grease the locking bars at the passing in the gate. B B D D detail E (1 : 5) doorsnede B-B (1 : 5) doorsnede D-D (1 : 5) 5 detail C (1:20) assembly draw-up gate cm L1 L2 Number: A Date:
7 Item-nr. Description Number tube 48, length 3m locking bar spacing tube adjusting frame large plate for T-clamp 48x plate for four-way clamp 48x48x coach bolt m10x70 galv self locking capped nut M10 galv. 6 repair kit draw-up gate Number: O Date:
8 Item-nr. Description Number mounting bracket 89 draw gate left-s mounting bracket 89 draw gate right-s threaded strap M10/60x90 galv stopper stopper 40 square rubber buffer hexagon-head bolt M8x50 galv hexagon-head bolt M10x140 galv coach bolt M10x80 galv hexagon nut M10 galv self locking nylon nut M10 galv washer M8 (8x17x1,6) 4 assembly parts for 89 draw gate Number: O Date: Drawing remains our property and may not be reproduced, shown or entrust to third party or used otherwise. No rights can be derived from this drawing.
9 Item-nr. Description Number tube 60, length 2m assembly parts for 89 draw gate post 89 draw gate 300cm (Ø70 x 98cm) extendable barrier 89 draw g clamp for tube clamp coupling hexagon-head tap bolt M10x30 galv self locking nylon nut M10 galv. 3 draw gate Heavy Duty, cm Number: O Date: Drawing remains our property and may not be reproduced, shown or entrust to third party or used otherwise. No rights can be derived from this drawing.
10 detail A C C c 6a view B 7 10 view B 10 1 Position the two uprights level with the attachment on the outside; 2 Install the mounting brackets for draw gate to both uprights using the hexagon bolts M10x140 and nuts M10, fastened enough so that they do not fall down but are still adjustable. The lips on the mounting device will fit the groove in the uprights, see detail A; 3 Place the 60 tube into the mounting brackets and secure with threaded straps 60 and nuts M10. At this time also fasten the bolts M10x140 from the previous step completely. We recoend mounting this interconnecting bar to the building structure - hence the extra length; 4 Fit the four rubber impact buffers with hexagonal bolt M8x50 and washers M8 on the inside brackets of the mounting device; 5 Fit the stoppers in the ends of the tube and the mounting brackets; 6 Remove the M10x100 hexagon bolts and nuts M10 above the counterweights, pull the counterweights up and place the bolt and nut (hand tight) under the counterweights. The eyelets of the steel cables are now approximately at the same level as the attachment on the uprights; 7 Remove the M10x100 hexagonal bolts and M10 nuts that originally were under the counterweights; 8 Mark the center on both upper and lower beam of the draw gate frame; 9 Loosen the 8 adjustment screws in the sliding frames; 10 Loosen the 2 adjustment screws of the handle, see view B; 11 Slide out the fence until the wheels hit the posts and position the gate on the stops located on the uprights (the forks will go around the uprights). The locking pins should now fall into the upright, see view C-C; 12 Slide the upper and lower beam to be centered between the sliding frames - use the previously made marks. ATTENTION: make sure the gate doesn t fall of the stops! Fasten the beams tot the sliding frames by using the 8 adjustment screws (see point 9); 13 Slide the handles outwards and fasten them with the adjustment screws (see point 10). Check the latching action by sliding the handles towards each other; they should move outwards again by spring force; 14 Slide the eyelets of the steel cables through the sliding frames and secure them with locking bolts M10x80 and nuts M10; 15 Pull the counterweights up one by one with the steel cables and remove the M10x100 hexagon bolts and M10 nuts from under the counterweights. Gently lower the counterweights; 16 Check functionality of the draw gate by opening and closing the gate. If necessary adjust the space between the uprights by changing the position of the 60 tube (see point 3). draw gate Heavy Duty, cm section C-C Number: A mounting bracket Date:
11 Item-nr. Description Number tube 60, length 2m tube 60, length 3m assembly parts for draw gate post 89 draw gate 300cm (Ø70 x 123cm) extendable barrier 89 draw g clamp for tube clamp coupling hexagon-head tap bolt M10x30 galv self locking nylon nut M10 galv. 3 draw gate Heavy Duty, cm Number: O Date:
12 C detail A C view B 10 view B 10 6c 6a 7 1 Position the two uprights level with the attachment on the outside; 2 Install the mounting brackets for draw gate to both uprights using the hexagon bolts M10x140 and nuts M10, fastened enough so that they do not fall down but are still adjustable. The lips on the mounting device will fit the groove in the uprights, see detail A; 3 Place the 60 tube into the mounting brackets and secure with threaded straps 60 and nuts M10. At this time also fasten the bolts M10x140 from the previous step completely. We recoend mounting this interconnecting bar to the building structure - hence the extra length; 4 Fit the four rubber impact buffers with hexagonal bolt M8x50 and washers M8 on the inside brackets of the mounting device; 5 Fit the stoppers in the ends of the tube and the mounting brackets; 6 Remove the M10x100 hexagon bolts and nuts M10 above the counterweights, pull the counterweights up and place the bolt and nut (hand tight) under the counterweights. The eyelets of the steel cables are now approximately at the same level as the attachment on the uprights; 7 Remove the M10x100 hexagonal bolts and M10 nuts that originally were under the counterweights; 8 Mark the center on both upper and lower beam of the draw gate frame; 9 Loosen the 8 adjustment screws in the sliding frames; 10 Loosen the 2 adjustment screws of the handle, see view B; 11 Slide out the fence until the wheels hit the posts and position the gate on the stops located on the uprights (the forks will go around the uprights). The locking pins should now fall into the upright, see view C-C; 12 Slide the upper and lower beam to be centered between the sliding frames - use the previously made marks. ATTENTION: make sure the gate doesn t fall of the stops! Fasten the beams tot the sliding frames by using the 8 adjustment screws (see point 9); 13 Slide the handles outwards and fasten them with the adjustment screws (see point 10). Check the latching action by sliding the handles towards each other; they should move outwards again by spring force; 14 Slide the eyelets of the steel cables through the sliding frames and secure them with locking bolts M10x80 and nuts M10; 15 Pull the counterweights up one by one with the steel cables and remove the M10x100 hexagon bolts and M10 nuts from under the counterweights. Gently lower the counterweights; 16 Check functionality of the draw gate by opening and closing the gate. If necessary adjust the space between the uprights by changing the position of the 60 tube (see point 3). draw gate Heavy Duty, cm section C-C Number: A mounting bracket Date:
13 Item-nr. Description Number tube 60, length 3m assembly parts for draw gate post 89 draw gate 300cm (Ø70 x 142cm) extendable barrier 89 draw g clamp for tube clamp coupling hexagon-head tap bolt M10x30 galv self locking nylon nut M10 galv. 3 draw gate Heavy Duty, cm Number: O Date:
14 C detail A C view B 10 view B 10 6a 6c 7 1 Position the two uprights level with the attachment on the outside; 2 Install the mounting brackets for draw gate to both uprights using the hexagon bolts M10x140 and nuts M10, fastened enough so that they do not fall down but are still adjustable. The lips on the mounting device will fit the groove in the uprights, see detail A; 3 Place the 60 tube into the mounting brackets and secure with threaded straps 60 and nuts M10. At this time also fasten the bolts M10x140 from the previous step completely. We recoend mounting this interconnecting bar to the building structure - hence the extra length; 4 Fit the four rubber impact buffers with hexagonal bolt M8x50 and washers M8 on the inside brackets of the mounting device; 5 Fit the stoppers in the ends of the tube and the mounting brackets; 6 Remove the M10x100 hexagon bolts and nuts M10 above the counterweights, pull the counterweights up and place the bolt and nut (hand tight) under the counterweights. The eyelets of the steel cables are now approximately at the same level as the attachment on the uprights; 7 Remove the M10x100 hexagonal bolts and M10 nuts that originally were under the counterweights; 8 Mark the center on both upper and lower beam of the draw gate frame; 9 Loosen the 8 adjustment screws in the sliding frames; 10 Loosen the 2 adjustment screws of the handle, see view B; 11 Slide out the fence until the wheels hit the posts and position the gate on the stops located on the uprights (the forks will go around the uprights). The locking pins should now fall into the upright, see view C-C; 12 Slide the upper and lower beam to be centered between the sliding frames - use the previously made marks. ATTENTION: make sure the gate doesn t fall of the stops! Fasten the beams tot the sliding frames by using the 8 adjustment screws (see point 9); 13 Slide the handles outwards and fasten them with the adjustment screws (see point 10). Check the latching action by sliding the handles towards each other; they should move outwards again by spring force; 14 Slide the eyelets of the steel cables through the sliding frames and secure them with locking bolts M10x80 and nuts M10; 15 Pull the counterweights up one by one with the steel cables and remove the M10x100 hexagon bolts and M10 nuts from under the counterweights. Gently lower the counterweights; 16 Check functionality of the draw gate by opening and closing the gate. If necessary adjust the space between the uprights by changing the position of the 60 tube (see point 3). draw gate Heavy Duty, cm section C-C Number: A mounting bracket Date:
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