BY ALIEN TECHNOLOGIES CORP

Transcription

1 BY ALIEN TECHNOLOGIES CORP

2 Assembly Instructions TopLift Pros YOU MAY ALSO REVIEW OUR ASSEMBLY VIDEO, PLAY AND PAUSE AT YOUR CONVENIENCE. JUST VISIT US AT AND GO TO Customer Support and review VIDEOS FRAME PARTS 1. BASE FRAME, LEFT & RIGHT 2. BASE SUPPORT Y LEGS (2) 3. CROSS SUPPORT 4. UPPER LEG ASSEMBLY 5. HANDLE 6. HORIZONTAL ARMS (2) 7. TOP PLATFORM ASSEMBLY 8. TOP PLATFORM ASSEMBLY LEGS (2)

3 D-Locking Pin 4pcs M8x15mm Bolt 16pcs M10x50mm Bolt 9pcs M10x55mm Bolt 1pc M10x90mm Bolt 8pcs NYLON WASHERS Pad 2pcs M8 Lock Nut 16pcs M10 Lock Nut 9pcs M10 Lock Nut 1pc M10 Lock Nut 8pcs 8pcs COTTER PIN, CLEVIS PIN STAINLESS STEEL 4 INCH CASTER WITHOUT BRAKE 6 NYLON REINFORCED PAWL ALLEN WRENCH SPRING 2 EACH T-CONNECTORS END CAPS 16 PCS 4 INCH CASTER WITH BRAKE 2 EACH GEAR WITH BRACKET 3

4 2 DOOR SUPPORT RAILS 4 DOOR SUPPORT RAILS ADDED EXTENSIONS 4

5 1. Install all 6 T-Connectors as shown. BE SURE YOU INSTALL THESE FIRST. DO NOT TIGHTEN SOCKET HEADS. 1. WHAT IT SHOULD LOOK LIKE INSTALLING CENTER T-CONNECTOR 1.1 FACE SOCKET HEADS UP FOR EASY FASTEN. 2. MARKERS SHOW WHERE TO ALIGN. 4. MARKERS Install large Aluminum Inserts (2) into ONE SIDE and Install M10x50 Bolts with Nuts. 5. DO NOT TIGHTEN SOCKET HEADS ON T-CONNECTORS. 5

6 6. SLIDE INTO PLACE & BOLT OTHER SIDE Install Cross Bar (24 in. or 610mm) as shown. Slip in one T-Connector, 8. then twist other T- Connector up and slide tube into. DO NOT TIGHTEN SOCKET HEADS Tighten Tubes with Inserts, M10x50 Bolts with Nuts. NOT T-CONNECTORS

7 BRAKES GO IN FRONT NO BRAKE BRAKE Place base as shown to install Casters. 11. Install bolt from top placing nut on Caster Chassis Plate. 11. M8x15mm Bolt 16pcs M8 Lock Nut 16pcs 12. Install all 4 Casters & tighten securely each. CHECK TWICE. UPRIGHT THE BASE ONTO THE WHEELS Install Adjustable Leg Inserts. 3 HOLES go up & 2 HOLES go down. Place D-Locking Pin thru 2nd hole. 7

8 Install Upper Leg Assembly onto Lower Base by slipping Upper over Adjustable Inserts. REMOVE CAPS (SINGLE HOLE TUBES TO THE BOTTOM) You should be able to easily slip over since Base is semi adjustable until all T- CONNECTORS are tightened securely. DO NOT OVER TIGHTEN T CONNECTORS. 15. Line-up T-Connectors to Dimples in Tube, tighten each T-Connector securely & CHECK TWICE. 15. TWO HOLES FOR GEAR BRACKET. NO D-LOCKING PINS FOR STOCK LEVEL. IN UPPER ASSEMBLY. 8

9 Install GEAR & BRACKET onto Upper Assembly using M10x55mm bolt & nut. Tighten very securely while making certain Gear is centered (PUSH GEAR TO THE INSIDE WHILE TIGHTENING). PUSH 17. Install M10x90mm Bolt with Nylon Washer (In-between Tubes) through Handle, 18. Place Bolt into hole as shown with Handle at an angle, twist around to line up other hole opposite, install bolt through and place nut. TIGHTEN LATER

10 19. Install M10x90mm Bolt with Nylon Washer (Inbetween Tubes) through Handle, install nut. TIGHTEN LATER 19. fig. A 20. Hook Spring as shown fig. A, place onto bolt as shown. Place Pawl onto Gear tooth 1/3rd from bottom Feed Pawl through Slot in Tube. 22. Install M10x50mm Bolt and tighten securely. 20. MAKE CERTAIN NUT IS TIGHTENED SECURELY

11 Install M10x90mm Bolts as shown with Nylon Washers in Horizontal Tubes. 24. Install Horizontal Tubes into top hole of Upper Assembly, install nuts. TIGHTEN LATER 25. Install M10x90mm Bolts as shown with Nylon Washers into Platform Assembly Legs. Install nuts NYLON WASHERS 26. Install Platform Assembly Legs as shown with 2 holes to the top. Bottom bolt through Handle. TIGHTEN LATER Install Platform Assembly Legs as shown with 2 holes to the top placing bolt through Horizontal Arm. 11

12 Install Short Aluminum Inserts (2) using M10x50mm Bolts as shown with Locking Nuts in Platform Assembly Legs into top hole each side. 28. Install Platform Assembly onto Short Aluminum Inserts, install M10x50mm Bolts and nuts TIGHTEN ALL M10x90mm BOLTS TO MEETING NYLON WASHERS AND NOT TIGHTER. MUST HAVE FREEDOM OF MOVEMENT IN AREAS AS SHOWN. (1,2,3,4,5,6,7,8) YOU CAN REMOVE ZIP TIES ON RUBBER BUMPER MATERIAL. 12

13 PROPER ADJUSTMENT Loosen insert screws, Misalign holes AS SHOWN and tighten ONE screw on the Yoke to TEST adjustment. (MAKE CERTAIN SLACK IS OUT OF CABLE BY PULLING ON IT) 31. Holding Handle, place your thumb onto Pawl as shown and other thumb pushing Clevis Pin through Looking for Pawl to grab 50% off the Gear Tooth. This is sufficient enough for Gear Teeth are exaggerated so slapping does not occur on teeth

14 32. PULL ON LEVER AND MOVE PAWL UP & DOWN GEAR. If Pawl hits end of teeth at Top, PULL ON GEAR as shown. If Pawl hits end of teeth at bottom, PULL GEAR at bottom. You can adjust the Gear position slightly and once it s adjusted properly, TIGHTEN BOTH NUTS SECURELY on Bracket. 33. Install all End Caps (16). 34. PADS Apply each side where Tube meets on bend. 35. Both Pads

15 SUPPORT RAILS 2 DOOR 37. SUPPORT RAILS 4 DOOR W/ EXTENSION Optional Door Lift Attachment - Remove each Door easy & store upon Door Cart. See page 16 15

16 Optional Door Cart FOR MORE DETAILS LIFT CHART U3 U2 U1 L1 L No Locking Pin Inserted ----/L1 U1/L1 U2/L1 U3/L1 U1/L2 U2/L2 U3/L2 66.5in 169cm 67.5in 172cm 69in 175cm 70.5in 179cm 69.5in 177cm 71in 181cm 72.5in 184cm 16

17 Operating Instruction Manual TopLift Pros Make certain you are on level ground (CAN HAVE INCLINE OR DECLINE) with smooth surface prior to top removal. Need T40 Torx Bit. Unfasten and Remove two front roof top Freedom Panels. Unscrew (2) bolts located each side of top, between front and rear seating fastening top over speaker bar area. Swing open cargo door, lift cargo rear glass ajar completely. Unscrew (6) Torx bolts fastening hardtop in cargo area (3) on each side. Detach Electrical connection to hardtop driver side gate rear before removing top. Move into place TopLift pro by rolling lower unit between wheels of vehicle and upper assembly entering cargo area centered in place. (Be sure to lower upper assembly to clear opening to cargo area). If needed, measure or review LIFT CHART for appropriate placement of pins and holes detail. At two points, each side driver and passenger, LIFT top slightly to loosen hardtop from vehicles main body. Gently press downward upon Handle leveraging upper assembly into place onto bottom or underside of hardtop. Now apply pressure to handle downward to lift hardtop from body (Click & Gear will operate). Do Not engage lever on Handle that operates Click to Gear. Lift enough to clear alignment tabs (black plastic pins under top base) that insert into body of vehicle. Lift enough to clear rear gate when rolling backwards and away from vehicle clearing Spare Tire. NOTE: On 2 Door models, Support Rails Do Not need the extension piece. Be sure that Click is engaged to Gear prior to moving. And double check that you have disconnected wiring harness from hardtop. You ll know by the way it feels like an Anchor if you didn t J You may now gently pull backward upon handle or if you prefer vertical upright legs. Keep in mind to roll off slight angle to clear spare tire and just be sure to watch all areas including roll bar. Roll back away from vehicle. 4 DOOR - Insert (2) Support Rails with Extension pieces. Snap pins into holes through support rails each side prior to moving hardtop about, lowering or raising. You may lower hardtop if necessary by firmly pushing downward upon handle and disengaging click to gear by LEVER located on handle assembly. DO NOT LET DROP Release lever at desired height and ensure that click is engaged to gear. You may raise hardtop to desired height simply pressing downward upon handle only and not touching lever engaging click/gear. This is best suited when you have rolled into very close proximity where you wish to raise for clearance purposes (garage for example) to park your vehicle. PLACE FREEDOM PANELS ON HARDTOP FOR DO NOT MOVE HARDTOP MOUNTED UPON TopLift Pro IN RAISED POSITION, LOWER TO MOVE INTO DESIRED LOCATION. Store Freedom Panels upside down on a clothe or barrier on main hardtop. Then raise. DO NOT MOVE BY PUSHING FROM FRONT OR SIDES. Only from rear Handle area or Upper Assembly main legs. I have found that is best to pull gradually making certain that any bumps along the way are detoured. DO NOT PUSH ON HARD TOP ITSELF for this is an unsafe force of action. Need assistance, please contact us at tech@topliftpros.com and a representative will serve you. 17

18 PATENT US 9,643,823 B2 All Rights Reserved. Alien Technologies Corp., TopLift Pros