Simotec. 13.i

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1 Products: Framo Products: Framo Products: Structural Elements 100/ Products: Pipe Shoes 13.3 Framo 80: Beam Section and Screw 13.4 Framo 80: Cantilever Bracket and End Support STA 13.5 Framo 80: Beam Bracket and End Support WBD 13.6 Framo 80: U-Holder and Channel Adapter 13.7 Framo 80: Sliding Assemblies 13.8 Framo 80: Fixed Points 13.9 Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C Structural Elements 100/ 120: Joining Beam Bracket QKO Structural Elements 100/120: Assembly Set and End Support STA Structural Elements 100/ 120: T-Adapter and Adapter Plate Structural Elements 100/120: Angled Beam Bracket SKO Pipe Shoes: Composition of Guided Pipe Shoe Supports Pipe Shoes: Delivery option and assembly Pipe Shoes: Assembly on wide flange Beams and sloping pipes Pipe Shoes: Adjustable Height Support: Bearing height 40 mm i

2 Products: Framo 80 Beam Section TP F 80 Cantilever Bracket AK F 80 Beam Bracket TKO F 80 with End Cap with End Cap End Support STA F 80 End Support STA F 80 - E End Support STA F 80 - A End Support WBD F 80 Welding Adapter ASA F 80 GPL 100 8kt Joining Plate AP Beam Section Holder TPH F 80 Channel Adapter SA F 80 U-Holder SB F

3 Products: Framo 80 Guiding Set FS F 80 Slide Set GS F 80 1G Slide Set GS F 80 2G Fixed Point Set XS F 80 Mounting Plate GPL F 80 U Bolt Fastening F 80 Self Forming Screw FLS F 80 End Cap F

4 Products: Structural Elements 100/120 Beam Bracket TKO Joining Beam Bracket QKO Angled Beam Bracket SKO ; ; 120 suitable for both profile types End Support STA T-Adapter TA Joining Plate AP 100; ; 120 Bracket Plates FV 100/120 Assembly Set P End Cap ADK suitable for both profile types P2 ; P3 100;

5 Products: Pipe Shoes Pipe Shoe LA-HV Pipe Shoe LC-HV Pipe Shoe LD-HV Guiding Set FS Guiding Set FS Z Fixed Point Set XS 80/120 up to 280/300 80/120 up to 280/300 Sliding Set LU-H 040 Guided Support FR-H 040 Fixed Point XR-H 040 Pre-Insulated Pipe Shoe LK-HV 13.3

6 Framo 80: Beam Section and Screw One Self Forming Screw FLS 80 passes through the slot (11x30) to connect into the internal adapter elements within the box section e.g. square End Support to WBD F 80, octagonal End Support to STA F 80. Self Forming Screws FLS 80 screw directly into the 9.1mm holes (perforations) running along the outer edges of each face of the Framo profile. All end plates of the connecting Framo supports are fixed to the profile in this way. e.g. Cantilever Brackets AK F 80, End Supports STA F 80, Channel Adaptor SA F 80 and Slide Sets GS F 80. Fine and infinite adjustment of End Connectors (e.g. Cantilever Brackets AK F80): The specially designed off-set hole pattern to the outer edges of each profile face ensures a continuous 4-bolt connection of the end plate along the complete surface (length) of the profile. Note: a Each end plate connects to the Framo profile by means of 4no. Self Forming Screws FLS 80. Off-set hole-lines allow for multiple connections of end plates on all four faces at the same level of the profile, without collision of the Self Forming Screws FLS 80 inside the box section. Self Forming Screw FLS F 80 The non-cutting, cold formed threads of the screw form their own M10 threads to the perforated Framo 80 profile. The low thread forming torque and resulting high clamping force, offers a superior process-reliable shake-proof fastening. A special stop gearing provides additional safety against over-torquing. Caution! a Tightening Torque 60 Nm! 13.4

7 Framo 80: Cantilever Bracket and End Support STA End Support WBD F 80 Beam Section F 80 Cantilever Bracket AK F 80 Cantilever Bracket AK F 80 (End Cap incl. in scope of delivery) for direct assembly to Beam Section F 80 with 4 Self Forming Screws FLS F 80. The hole pattern of the Mounting Plate allows a continuous height setting on Beam Section F 80. Suitable for cantilevers up to 800mm The Cantilever Bracket AK F 80 E allows a flush corner to the underside of the profile. Cantilever Bracket AK F 80 E Note: a A cross-beam may be formed by adding an End Support STA F 80 to the open end of the Cantilever Bracket for attachment to an adjoining profile or solid surface. End Support STA F 80 for construction of cross-bars, every cut length of the Beam Section will achieve the required number of FLS 80 screw connections Type STA F 80 Note: a End supports STA F 80 are provided on both sides of the cross beam. Type STA F 80 - E End Support STA F 80 for direct connection to cast-in anchor channels Under load, the side which is not fixed with screws should be born against the upright Beam Section. Holes for M

8 Framo 80: Beam Bracket and End Support WBD Beam Bracket TKO F 80 as a prefabricated cantilever support or beam bracket component Variable assemblies for base plate (220 x 220) u to existing primary steel members with flange widths up to 120mm by means of beam clamp Assembly Set P2 (tightening torque 85Nm) Assembly Set P2 Beam Bracket TKO F 80 u to Beam Sections 100/ 120 form locking with Joining Plates FV 100/120 u to concrete and masonry with Anchors M12 u to cast-in anchor channels with T- Head Bolts Caution! a The screw connections at the end of the profile have to be positioned close to the foot plate to ensure secure performance of the construction in bending Type WBD F 80 - T with flexible octagonal adapters inside the cross beam profile. This ensures that pipe supports can be added without clashes of FLS 80 screws even at the ends of the profile. Different sized foot plates type WBD are available for connection to primary steel flanges up to 300mm wide, or for heavy duty anchor loads where axial spacings between the anchors needs to be increased. Note: a Each connecting adapter is fastened by means of 4 Self Forming Screws FLS 80; each 2x2 pairing passing through the central-slots on opposing sides of the profile, and screwed to the internal adapter holes 13.6

9 Framo 80: U-Holder and Channel Adapter SB F for flange height up to 16 mm. U-Holder SB F 80 for direct assembly to Beam Sections of various widths at a height up to 16 mm resp. 40 mm max. All necessary connecting elements are part of the scope of delivery. SB F for flange height up to 40 mm. Note: a Application of U-Holders always to be used in pairs. Minimal overhang of profile is 50mm from the supporting edge of the primary steelwork for secure connection Minimal overhang of profile is 70mm from the supporting edge of the primary steelwork for secure connection Channel Adapter SA F 80 Channel Assembly: All required CC-connecting components are pre-assembled and will automatically engage in the channel's slot when pushing on the bolt head. This makes for a simple adaptation of Channel Systems 41/41/2.5 or Double Channel 41/41/2.5D. Further products of the Siconnect system are then easily accommodated too. 13.7

10 Framo 80: Sliding Assemblies Guiding Set FS F 80 is need to create a guided pipe shoe Slide Set GS F 80-1 (slide plate included), Slide Set GS F 80-2G (base plate with guide bars and slider included) for direct assembly to the Beam Section F 80. With Sikla Threaded Tube G 1/2", the pipe clamp Stabil I can be mounted directly into the connecting thread. Adjustment by means of Counter Nut. 1/2" M16/M10 Type GS F 80 1G Type GS F 80 2G 2 UB Fastening Brackets F 80 for U-bolts Note: a U-bolts preferably should be used as Guiding Supports! 1/2" - 3" as a slotted bracket (1 piece) Type UB F 80 1/2" - 1 1/2" (1 piece) for M10 Type UB F 80 2" - 3" (1 piece) for M12 4" - 6" as set (2 brackets) Type UB F 80 4" - 6" (1 set) for M

11 Framo 80: Fixed Points Fixed Point Set XS F 80 To create modular Anchor Points for the Pipe Shoe range, the Fixed Point Set XS F 80 is mounted onto the Beam Section F 80, and the front plate of the assembly locks into the prenotched base plate of the Pipe Shoe. Threaded Studs and Nuts are included in the scope of delivery. Fixed Point Set XS F 80 Mounting Plate GPL F 80 Beam Section Holder TPH F 80 for in-situ fastening Mounting Plate GPL F 80 Mounting Plate GPL F 80 is fixed crosswise to the Beam Section F 80 by means of 2 Self Forming Screws. Caution! a Note the permissible bending moment of the threaded tube! The connecting thread allows the direct adaption of a Pipe Clamp Stabil I with Sikla-Threaded Tube G 1/2". Adjustment by means of Counter Nut. Thread 1/2", M16, M12 and M

12 Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C Horizontal Beam Bracket TKO: Wall connection with 4 Heavy Load Anchors M12 Caution! a Anchor configuration to be designed considering the load and axial spacing of the anchors Guided Support with horizontal beam section. M12x45 50 Nm Tightening Torque Bracket Plates FV 100/120 M12x35 M12x80 85 Nm Tightening Torque End Support WBD - C Vertical Beam Bracket TKO: Floor connection with 4 Heavy Load Anchors M12 Bracket Plates FV 100/120: Connection of horizontal Beam Bracket TKO to vertical Beam Bracket TKO through Bracket Plates FV 100/200 with 2 Hexagon Screws M12x35 and 4 Hexagon Screws M12x45 including appropriate washers. Caution! a Form closed connections of the beams is compulsory if clamping connections are not allowed. Height-adjustable Sliding Support on horizontal Beam Section. Change over to Sikla Siconnect Product System: The End Support WBD - C allows the adaption of a Channel to a vertical TKO, e.g. by means of Assembly Set P

13 Structural Elements 100/ 120: Joining Beam Bracket QKO The Joining Beam Bracket QKO enables single-arm constructions on concrete or steel beams. Type QKO Type QKO q enables the connection of load bearing cantilever in a perpendicular position to the main vertical column, which only rarely could be replicated by conventional means. Type QKO... q 13.11

14 Structural Elements 100/120: Assembly Set and End Support STA The narrow side of the Beam Clip has to be seated on the flange. Assembly Set P2: All necessary fasteners to connect a Beam Bracket TKO to a Beam Section are included in the scope of delivery of an Assembly Set P2. Caution! a Tightening torque of the M12 Hex Bolts = 85Nm End Support STA: Connection to wall with 4 Heavy Load Anchors M12. Fastening to the horizontal Beam Bracket TKO by means of the End Support STA Beam Bracket TKO: Connection of vertical to horizontal Beam Bracket TKO with Assembly Set P2. Fixed Point Pipe Shoe on horizontal Beam Bracket

15 Structural Elements 100/ 120: T-Adapter and Adapter Plate T-Adapter TA: Built upright or overhead, T-Adaptors in various dimensions enable the direct connection of one or several Pipe Supports. Before tightening the bolt connections (included in scope of delivery), slots allow an easy height adjustment. Adapter Plate AP: For fixation of a Beam Bracket TKO or other Component with Sikla-Mounting Plate 220x220 to an existing Bracket with flange width > 120 to max. 300 mm. "Back view" Installation process: 1. Bolt Adapter Plate together with Mounting Plate (connecting elements in the scope of delivery) 2. On site connection with Assembly Set P to the Beam or Heavy Load Anchors to the building structure (at requested centre distance) 13.13

16 Structural Elements 100/120: Angled Beam Bracket SKO Angled Beam Bracket SKO: As brace support for cantilevers or reinforcement of frame structures; installation angle 30 or 60. Lateral bracing also possible Mounting Plates 220x220 placed at the end of an Angled Beam Bracket SKO allow the form-closed connection to Beam Brackets TKO 100 or 120 through Bracket Plates FV 100/120.

17 Pipe Shoes: Composition of Guided Pipe Shoe Supports The recommended distances between Guiding Sets according to EN , para. C should be observed. F L F! X L Axial Expansion Joint Guided Pipe Shoe F Pipe Shoe L Fixed Point Pipe Shoe X Example for pipe installation: For the pipe support - 1 Fixed Point (X) - 2 Sliding Supports (L) - 2 Guiding Supports (F) are used. An axial compensator has to be used to adjust the linear expansion of the pipe due to a change in temperature. Guiding Sets (F!) have to be installed directly before and after an axial compensator is attached. Observe the installation instructions of the expansion joint manufacturer

18 Pipe Shoes: Delivery option and assembly Pipe Shoe Delivery option: Combine the Pipe Shoe with a Guiding Set FS or Fixed Point Set XS; either a guided pipe shoe or anchored pipe shoe can be assembled. optional combination Caution! a Depending on the flange width, the correct type of either Fixed Point Set FS or XS should be attached. with Guiding Set FS makes a guided pipe shoe assembly with Fixed Point Set XS makes an anchored pipe shoe assembly max. sliding distance = L - B L = length of the Mounting Plate B = flange width of the Beam Section Assembly of Clamping Hooks with Guided Pipe Shoes: To allow movement of the pipe shoe base plate on the supporting Beam, all 4 Clamping Hooks have to be mounted such that a 2mm clearance to the pipe shoe base plate is maintained. Frictional force with Sliding and Guiding Supports: The coefficient of static friction µ0 depends on the consistence of the surface consistency. Distance 2mm For Supports with Sliding Plates PA on hot-dipped galvanised Beams µ 0 = 0.2. Distance 2mm 13.16

19 Pipe Shoes: Assembly on wide flange Beams and sloping pipes Clamping Hook in front of stop plate Clamping Hook Anti-lift stopper to be positioned in the middle - for beam flange widths 240mm on Wide Flange Beams: When assembling Fixed Point Pipe Shoes to Beams with a flange width 200mm and wider, the front Clamping Hooks have to mounted in front of the stop plate and to the outside edge of the Pipe Shoe base plate. This means that the opposing Clamping Hook is then also still arranged above, and to the outer edges of the Pipe Shoe base plate, for beams with a flange width up to 220mm. For Beams with a flange width from 240mm, the anti-lift stoppers are additionally installed to the centre-section of the beam on both outer edges of the Pipe Shoe base plate. Assemblies with a pipe gradient: Fixed Point Pipe Shoe must be installed with the front stopper plate section on the lower pipe-fall side required of the Pipe Shoe base plate. Fall max. 3% Stop plate 13.17

20 Pipe Shoes: Adjustable Height HV-Supports: These pipe shoes allow fine height adjustment based on 3 basic height settings Height H is always measured from TOS (Top of Steel) to BOP (Bottom of Pipe). Setting range HV 090: mm HV 150: mm (pict.) HV 200: mm H min = 116 mm H max = mm H = 150 mm (preadjustment as delivered) 13.18

21 Support: Bearing height 40 mm Sliding Support LU - H 040 Guided Support FR - H 040: From pipe size DN 200 on, first screw in place the interconnecting PA-bearings, each with one Hexagon bolt M12x30 and Hexagon nut. The Hook Clamp and U-Channel section are assembled onto the supporting beam by means of the Fixing Sets (included as part of the scope of supply). After the pipe is installed in place, the U-bolt is screwed tightly into the U-channel During axial expansion, the pipe is able to slide on the PA-bearing block sections of the assembly, as this section is 2mm higher than the U-channel located in front

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