Assembly Instructions

Size: px

Start display at page:

Download "Assembly Instructions"

Anne Phillips
5 years ago
Views:

1 Assembly Instructions * Pro Version shown

Platform - Safety Rail Assembly Platform - Safety Rail Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly.

Bracket Kit. Step 1 - Fix the Rear Safety Rail to the rear of the Platform Kickrail.

1) M6 x 45 Patch-Lok Note: Do NOT use Pnuematic or Electric drivers with Patch-Lok Fixings M6 x 40 Step 2 - Fix the Lower LH Side

Place a M6 x 40mm bolt through the top hole in the at the front of the Kickrail and fit a nut - Finger tight only. (See illustration No.

(See illustration No. 3) Step 4 - Fix the Upper LH Side Safety Rail to the Rear using two M6 x 65 bolts and nuts. Finger tight only.

(See illustration No. 5) Repeat steps 2 to 5 for the other side rails. PRO Version repeat steps 2 & 3 only.

2 Platform - Safety Rail Assembly Platform - Safety Rail Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Note: If assembling the platform with Folding Safety Rails first read the seperate instructions included with the Folding Safety Rail Bracket Kit. Step 1 - Fix the Rear Safety Rail to the rear of the Platform Kickrail. Use the M6 x 45mm Patchlok bolts (blue coated) and screw in with the hexagon key leaving the bolt slightly loose (See illustration No. 1) M6 x 45 Patch-Lok Note: Do NOT use Pnuematic or Electric drivers with Patch-Lok Fixings M6 x 40 Step 2 - Fix the Lower LH Side Safety Rail to the Platform Kickrail. Slide the Safety Rail into the Kickrail. Place a M6 x 40mm bolt through the top hole in the at the front of the Kickrail and fit a nut - Finger tight only. (See illustration No. 2) Step 3 - Fix the Lower LH Side Safety Rail to the Rear Safety Rail using two M6 x 65 bolts and nuts - Finger tight only. (See illustration No. 3) Step 4 - Fix the Upper LH Side Safety Rail to the Rear using two M6 x 65 bolts and nuts. Finger tight only. (See illustration No. 4) Step 5 - Fix the Upper LH Side Safety Rail to the Lower Side Safety Rail. Finger tight only. (See illustration No. 5) Repeat steps 2 to 5 for the other side rails. PRO Version repeat steps 2 & 3 only. Do not fit the RHS Upper Side Safety Rail Step 6 - Check that the rails are all alligned and use the hexagonal key and spanner to tighten all bolts. The M6 bolts must be tightened untill the screw end is flush with the back of the nut. (See illustration No. 6) M6 x 65 M6 x 65 Illustration 3 Illustration 4

3 Platform - Safety Rail Assembly Platform - Safety Rail Assembly M6 x 65 Illustration 5 Illustration 6

Rota-Gate Assembly Rota-Gate Assembly IMPORTANT: To avoid assembly problems follow

Step 1 - Fasten the Angle Rotating Bracket to the Lower Side Safety Rail at A and B

1) E Step 2 - Attach the Nylon Catch Plate to the inside of the Rear Safety Rail

(See illustration No. 2) Step 3 - Close the Rotating Side Safety Rail as shown.

the Stricker Plate at E.. Tighten all bolts at A thru D untill firm only.

3) Step 4 - Open and close the gate thru its full range ensuring it latches closed

4 Rota-Gate Assembly Rota-Gate Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Step 1 - Fasten the Angle Rotating Bracket to the Lower Side Safety Rail at A and B using two M6 x 40mm Bolts and Nyloc Nuts - Finger tight only. (See illustration No. 1) E Step 2 - Attach the Nylon Catch Plate to the inside of the Rear Safety Rail with two M6 x 50mm Bolts, Washers and Nyloc Nuts at C and D - Finger tight only. (See illustration No. 2) Step 3 - Close the Rotating Side Safety Rail as shown. Twist the Locking Knob 1/4 turn so the pin is fully extended and locate the pin in the Stricker Plate at E.. Tighten all bolts at A thru D untill firm only. (See illustration No. 3) Step 4 - Open and close the gate thru its full range ensuring it latches closed correctly. The holes in the Catch plate are elongated for fine adjustement. When all is correct tighten all fixings using the hex key and spanner provided. (See illustration No. 4) A B M6 x 40 C D M6 x 40 E Illustration 3 Illustration 4

Auto-Safe Gate Assembly Auto-Safe Gate Assembly IMPORTANT: To avoid assembly problems

Work Safely - Do not stand the frames upright when assembling.

Rail as viewed from the entry point of the platform and discard. (See illustration No.

the holes in the Auto Safe Gate Housing.

5 Auto-Safe Gate Assembly Auto-Safe Gate Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - Do not stand the frames upright when assembling. Step 1 - Remove the M6 x 65mm screw and nyloc nut at A from the LHS Upper Side Safety Rail as viewed from the entry point of the platform and discard. (See illustration No. 1) Step 2 - Align the Rear Tab of the Auto-Safe Gate Housing with hole position A in the LH Side Upper Safety Railing. Insert the longer M6 x 70mm screw supplied and tighten with a nyloc nut. (See illustration No. 2) A Step 3 - Fit the supplied U Bolt around the Upper Side Safety Rail and pass thru the holes in the Auto Safe Gate Housing. Ensure the Gate is level and tighten using the washers and nyloc nuts supplied. (See illustration No. 3) Step 4 - Open and close the gate testing the Spring Auto Open Function and that the Gate Latch securely holds the gate in the closed position. (See illustration No. 4) M6 x 70 A M6 x U Bolt Illustration 3 Illustration 4

Ladder Frame Assembly Ladder Frame Assembly IMPORTANT: To avoid assembly problems

Note: If assembling the platform with Folding Safety Rails first read the seperate

Step 1 - Lay the Rear Frame (without steps) on the floor.

Place the Platform over the frame as shown. (See illustration No.

20mm bolt and nut. Finger tight only. For ease, lift the Frame up slightly.

9) Step 4 - Turn the Platform on its side, the Rear Frame will stand up.

Rear Frame is approximately parallel to the floor.

10) Flat Brace Step 5 - Engage the Front Frame (with steps) into the Platform and

6 Ladder Frame Assembly Ladder Frame Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - Do not stand the frames upright when assembling. Place the frames in the positions as shown in the illustrations. Note: If assembling the platform with Folding Safety Rails first read the seperate instructions included with the Folding Safety Rail Bracket Kit. Step 1 - Lay the Rear Frame (without steps) on the floor. Check that the Flat Brace is at the floor level. If not, turn the frame over. Place the Platform over the frame as shown. (See illustration No. 7) Step 2 - Place one of the two Tube Braces under the Platform Safety Rail. (See illustration No. 8) Step 3 - Fix the other Tube Brace, Platform and Rear Frame together using a 10 x 20mm bolt and nut. Finger tight only. For ease, lift the Frame up slightly. Remove the Tube Brace from under the Platform Safety Rail and fit to the other side. (See illustration No. 9) Step 4 - Turn the Platform on its side, the Rear Frame will stand up. Place something under the Platform Rails as illustrated so the centre line of the Rear Frame is approximately parallel to the floor. (The long box may be used for this). (See illustration No. 10) Flat Brace Step 5 - Engage the Front Frame (with steps) into the Platform and fix together using a 10 x 20mm bolt and nut. Finger tight only. For ease, lift the Frame up slightly. Repeat this step for the other side. (See illustration No. 11) Step 6 - Fix the free ends of the Tube Braces to the Front Frame using 10 x 20mm bolts and nuts -Finger tight only. Now stand the unit up. Do not tighten the 10mm bolts untill advised. M10 x 20 Illustration 3 Illustration 4

7 Ladder Frame Assembly Ladder Frame Assembly M10 x 20 M10 x 20 Illustration 5 Illustration 6

Tube Brace Assembly Tube Brace Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly.

Instructions for sizes with 4 to 7 steps including the platform: There are no Tube Braces to be fitted to these sizes.

Instructions for sizes with 12 to 14 steps including the platform: See all Steps B B Step 1 - Place the Platform on its side and place

The empty Mobilisation carton may be used for this. (See illustration No.

with the Braces. Fix both Braces to the Frame - Finger tight only. Note: Do not tighten the M10 bolts until advised. (See illustration No.

Illustration 1 Illustration 2 Step 3 - Fix the remaining end of the Shorter Tube Brace and one end of the Middle sized Tube Brace to the Frame

Fit the spacer over the bolt on the Inside of the Frame and fix the Middle sized Brace to the inside of the Frame - Finger tight only.

8 Tube Brace Assembly Tube Brace Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - Do not stand the frames upright when assembling. Place the frames in the positions as shown in the illustrations. Instructions for sizes with 4 to 7 steps including the platform: There are no Tube Braces to be fitted to these sizes. Proceed to Control Handle Assembly Instructions for sizes with 8 to 11 steps including the platform: A See Steps 1 & 2 only M10 xx20 M10 20 Instructions for sizes with 12 to 14 steps including the platform: See all Steps B B Step 1 - Place the Platform on its side and place something under the Platform Rails as illustrated so the centre line of the Rear Frame is approximately parrallel to the floor. The empty Mobilisation carton may be used for this. (See illustration No. 1) Step 2 - Fix the two shorter Tube Braces to the Frame at A and also at B for sizes 8 to 11 ONLY using the M10 x 20 bolts and nuts supplied with the Braces. Fix both Braces to the Frame - Finger tight only. Note: Do not tighten the M10 bolts until advised. (See illustration No. 2) For Size s 8 to 11 proceed to Control Handle Assembly. Illustration 1 Illustration 2 Step 3 - Fix the remaining end of the Shorter Tube Brace and one end of the Middle sized Tube Brace to the Frame at B using the M10 x 45 bolt, nut and spacer supplied. The Shorter Brace fixes to the outside of the Frame. Fit the spacer over the bolt on the Inside of the Frame and fix the Middle sized Brace to the inside of the Frame - Finger tight only. (See illustration No. 3) Nylon Spacer M10 x 45 Step 4 - Fix the remaining end of the Middle sized Brace to the inside of the Frame and the Large Tube Brace to the outside of the Frame at C - Finger tight only. Fix the remaining end of the Large Tube Brace at D - Finger tight only. Note: Do not tighten the M10 bolts until advised. (See illustration No. 4) B B C C NEXT: Proceed to Control Handle Assembly. D D Illustration 3 Illustration 4

Control Handle Assembly Control Handle Assembly IMPORTANT: To

Work Safely - This assembly is done with the Stockmaster

Step 1 - Position the Control Handle in the Step Frame between

1) Step 2 - Fix the Control Handle to the Frame.

Upper hole in the Mounting Angle of the Step Frame.

9 Control Handle Assembly Control Handle Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - This assembly is done with the Stockmaster standing upright. Step 1 - Position the Control Handle in the Step Frame between the 2nd and 3rd steps. (See illustration No. 1) Step 2 - Fix the Control Handle to the Frame. Pass an E Pin through the hole in the Control Handle and the Upper hole in the Mounting Angle of the Step Frame. (See illustration No. 2) E Pin Step 3 - Secure with an E Clip fitted to the outside ring of the E Pin. (See illustration No. 3) Upper Mounting Angle Hole E Clip E Clip Illustration 3

Handrail Assembly Handrail Assembly IMPORTANT: To avoid assembly problems follow these instructions

Step 1 - Fix the Handrail to the Platform Kickrail.

Place an M6 x 40 bolt through the bottom hole at the front of the Kickrail and fit a nut Finger tight

Place an M6 x 40 bolt through the Handrail and fit the nut under the Step.

10 Handrail Assembly Handrail Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - This assembly is done with the Stockmaster standing upright. Step 1 - Fix the Handrail to the Platform Kickrail. Slide the Handrail into the Kickrail and rotate the handrail so that the lower end is over the Step. Place an M6 x 40 bolt through the bottom hole at the front of the Kickrail and fit a nut Finger tight only. (See illustration No. 1) M6 x 40 Step 2 - Fix the Handrail to the Step. Place an M6 x 40 bolt through the Handrail and fit the nut under the Step. Check that the Handrails are correctly aligned and tighten all four bolts using the Hex Key and Double Ended Spanner. (See illustration No. 2) Step 3 - Illustration No. 3 shows completed Handrail assembly. M6 x 40 Illustration 3

Mobilisation Assembly Mobilisation Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly.

Step 1 - Fix the Mobilisation Rails (Rectangular Hollow Section - RHS) to the Frames at A & B (See illustration No.

Place a sleeve over the bolt and fit the Rectangular Hollow Section on the inside of the bracket. Secure with a nut - Finger tight only.

3) C Step 4 - Fit the Rubber Bump Stop to the Anti-Tilt Plate as shown using the 6 x 35 screw and nyloc nut.

Fix the Plate with the 6mm screws and nuts. Place a Washer over the Anti-Tilt Plate as shown and align the holes and tighten the 6mm screws.

Step 5 - Fit a Washer to the 12 x 110mm Hex Bolt. Place the Wheel Bearing D inside the Wheel and pass the bolt thru the bearing.

5) Step 6 - Fit the Nylon Spacer E to the Bolt on the inside of the Frame. Fit a washer and 12mm Nut to the Bolt and tighten the Nut.

11 Mobilisation Assembly Mobilisation Assembly IMPORTANT: To avoid assembly problems follow these instructions exactly. Work Safely - This assembly is done with the Stockmaster standing upright. Step 1 - Fix the Mobilisation Rails (Rectangular Hollow Section - RHS) to the Frames at A & B (See illustration No. 1) Step 2 - Using the M8 x 40 bolts, nuts and sleeves. Pass the bolt through the hole in the Frame Bracket at C, on the Front Frame. Place a sleeve over the bolt and fit the Rectangular Hollow Section on the inside of the bracket. Secure with a nut - Finger tight only. (See illustration No. 2) Step 3 - Repeat Step 2 at position D on the Rear Frames - Finger tight only. (See illustration No. 3) C Step 4 - Fit the Rubber Bump Stop to the Anti-Tilt Plate as shown using the 6 x 35 screw and nyloc nut. Fit the Anti-Tilt Plate to the end of the Ladder Stile so that the Plate wraps around the end of the Stile. Fix the Plate with the 6mm screws and nuts. Place a Washer over the Anti-Tilt Plate as shown and align the holes and tighten the 6mm screws. (See illustration No. 4) A B A M8 x 40 Note: This item is a Safety Feature to prevent accidental overturning and must be fitted. Step 5 - Fit a Washer to the 12 x 110mm Hex Bolt. Place the Wheel Bearing D inside the Wheel and pass the bolt thru the bearing. Place the Wheel over the Anti-Tilt Plate and pass the bolt thru the Washer, Anti-Tilt Plate and Frame (See illustration No. 5) Step 6 - Fit the Nylon Spacer E to the Bolt on the inside of the Frame. Fit a washer and 12mm Nut to the Bolt and tighten the Nut. (See illustration No. 6) Step 7 - Stand the Ladder upright on a level surface. Stand on the first step taking hold of ladder frame and flexing it so both the feet and wheels sit firmly on the floor. When there is no evidence of rocking, tighten the four Mobilisation to Frame fixings using the Hex Key and Spanner provided. Now tighten the remaining 10mm bolts in the Ladder Frames using the Hex Key only. (Hold the nut in a fixed position with the spanner. Do not rotate the nut.) M8 x 40 D M12 Washer M6 x 12

12 Mobilisation Assembly Mobilisation Assembly D E Illustration 5 Illustration 6

MAG-CONV Basic, 48, 48R & Midline Front Mount

MAG-CONV Basic, 48, 48R & Midline Front Mount Parts Required: Tools Used: Mag Wheels Brakes Brake Rods Mounting Bracket Anti Tippers 7/16" Wrench Screw Driver Rubber Mallet 5/8 Wrench 5mm Allen Wrench Step Execution Figures 1 Remove front 5" total