Heatshrink. Moulded Shapes. HellermannTyton. North American Product Guide

Transcription

1 Heatshrink North American Product Guide Moulded Shapes HellermannTyton

2 INTODUCTION HellermannTyton heatshrink moulded shapes combine the advantages of quick, easy installation with high electric strength, mechanical toughness and superior chemical and environmental resistance. Our products offer important functional and cost saving benefits for electrical and electronic applications ranging from insulation and protection of individual components to fabrication of complete inter-connecting cable harness assemblies. Strain-relieving boots, transitions and connector backshell covers, as well as other specialised shapes are available in a wide range of sizes and options. HellermannTyton's extensive product line includes low profile, bulbous and lipped types for use on circular and D-type connectors as well as complex multiway transitions. Only a minimum number of shapes are needed to cover a full range of applications as the products have high shrink ratios, of up to 5:1. Applications The use of our heatshrink moulded shapes in conjunction with our specialist heatshrink tubings make it easy to fabricate complete jacketed wire and cable harnessing and interconnection systems of the highest quality. Heatshrink shapes are available for the complete range of electrical and electronic harnessing applications. They can be sealed with our special adhesives and encapsulants to ensure the proper degree of mechanical support, strain relief and environmental protection. Encapsulating the complete harnessing and interconnection system to the desired configuration is easily and neatly accomplished, with minimum weight and bulk. Choice of Materials A range of materials is available specially formulated to meet a variety of performance requirements. Material selection can be made according to individual applications. We also have the ability to make customized materials to suit special requirements. Technical Capabilities Our materials are formulated in our own laboratory and produced in the HellermannTyton Factory. We have experience and knowledge of all major applications and offer full technical support from design through to prototyping to service. PODUCT APPLICATIONS NOTE: The copyright of all drawings in this brochure is reserved by HellermannTyton. They are issued on condition that they are not copied, reproduced or disclosed to a third party either wholly or in part, without the consent in writing of HellermannTyton.

3 INDEX PODUCTS Styles Determine which shapes suit Pages 2-3 your application and then refer to individual data sheets for appropriate sizes. Dimensions Pages MATEIALS Selection Guide A wide range of materials are Pages 4 available. Specification and For specific performance Pages 6-7 Properties details refer to section pages. ADHESIVES Selection Guide A wide range of adhesives are Page 5 available. Specification and For specific performance Pages 8-9 Properties details refer to section pages. and MIL Spec/VG Spec Parts of similar fit & function Page 62 Cross cross referenced from the MIL & VG Spec Tank Command Parts of similar fit & function Page 11 Cross cross referenced from the Government ordnance spec. Moulded Part Bottle Shape Shapes to suit Pat 602, Page 65 Selection Guide to Suit MIL-C I/II, MIL Spec Circular Connections Amphenol 62GB 162 GB PT, PTSE FK1, AB 05/06, All 38999/I/II/III/IV, MS 5015 AB, Litton CI 6 & Amphenol 67 Series MIL Spec Cross Shapes to MS3109 & 3117 Page 66 Limited Fire Hazard Page 67 Boot Backshell Assemblies 1

4 SELECTION GUIDE 313C722 to 764 PAGE 12 CONVOLUTED BOOT, LOW POFILE, WITH ADAPTE LIP 313E445 to 457 PAGE 13 SHIM BOOT, LOW POFILE, NO ADAPTE LIP 313F322 to 396 PAGE 14 STAIGHT BOOT, LOW POFILE, WITH ADAPTE LIP 333F232 PAGE 15 IGHT ANGLE, BOOT 90, LOW POFILE, WITH ADAPTE LIP 333F322 to 385 PAGE 16 IGHT ANGLE, BOOT 90, LOW POFILE, WITH ADAPTE LIP 414H622 to 625 PAGE 17 TANSITION, T-90, SIDE BEAKOUT, LOW POFILE 492H412 to 415 PAGE 18 TANSITION, 1 to 2 CABLES, Y, LOW POFILE 573H532 to 535 PAGE 19 TANSITION, 1 to 3 CABLES, LOW POFILE 150 SEIES PAGE 22 BOTTLE SHAPES WITH IB VG STYLE 170 SEIES PAGE 30 BOTTLE SHAPES WITH IB VG STYLE 190 SEIES PAGE 31 BOTTLE SHAPE WITH EXTENAL IBS VG STYLE 100 SEIES PAGE 23 BOTTLE SHAPES WITH IB MIL STYLE 100 SEIES PAGE 24 BOTTLE SHAPES WITHOUT IB 100 SEIES PAGE 25 BOTTLE SHAPES WITHOUT IB (THICK WALL) 120 SEIES PAGE 26 BOTTLE SHAPES WITHOUT IB 160 SEIES PAGE 29 BOTTLE SHAPES WITHOUT IB 130 SEIES PAGE 27 LONG OUTLET SHAPES LOW POFILE WITH IB 140 SEIES PAGE 28 LONG OUTLET SHAPES WITHOUT IB 200 SEIES PAGE 32 2-WAY OUTLET SHAPES LOW POFILE 200 SEIES PAGE 33 2-WAY OUTLET SHAPES VG STYLE 200 SEIES PAGE 34 2-WAY OUTLET SHAPES IN LINE 300 SEIES PAGE 35 3-WAY OUTLET SHAPES VG STYLE 300 SEIES PAGE 36 3-WAY OUTLET SHAPES IN LINE 400 SEIES PAGE 37 4-WAY OUTLET SHAPES VG STYLE 400 SEIES PAGE 38 4-WAY OUTLET SHAPES IN LINE 500 SEIES PAGE 39 5-WAY OUTLET SHAPES IN LINE 2

5 SELECTION GUIDE 600 SEIES PAGE 40 6-WAY OUTLET SHAPE IN LINE 1100 SEIES PAGE 41 IGHT ANGLE SHAPES WITH IB-VG STYLE 1100 SEIES PAGE 42 IGHT ANGLE SHAPES THICK WALL WITHOUT IB-VG STYLE 1100 SEIES PAGE 43 IGHT ANGLE SHAPES WITH IB MIL STYLE 1100 SEIES PAGE 44 IGHT ANGLE SHAPES WITHOUT IB 1100 SEIES PAGE 45 IGHT ANGLE LOW POFILE SHAPES WITH IB-VG/MIL STYLE 1100 SEIES PAGE 46 IGHT ANGLE SHAPE LOW POFILE HIGH ATIO WITH IB VG STYLE 1200 SEIES PAGE 47 T SHAPES VG STYLE 1200 SEIES PAGE 48 OFF SET T SHAPES VG STYLE 1200 SEIES PAGE 49 OFF SET T SHAPES 1300 SEIES PAGE ANGLE T SHAPES VG STYLE 1300 SEIES PAGE ANGLE T SHAPES VG STYLE 1310 SEIES PAGE ANGLE DOUBLE T SHAPE 1400 SEIES PAGE ANGLE ELBOW SHAPES 1500 SEIES PAGE 54 CONNECTO COVE FO MIN -D SEIES WITH TOP ENTY 1600 SEIES PAGE 55 END CAPS 1600 SEIES PAGE 56 END CAPS 1750 SEIES PAGE 57 GS-GADUATED STAIN ELIEF SHAPES 1760, 1790 PAGE SEIES LOCATING BUSHES 1800 SEIES PAGE ANGLE SHAPES WITH IB 30, 45, SEIES PAGE 59 IGHT ANGLE COSS SHAPE 2100 SEIES PAGE 61 CONNECTO COVE FO MIN -D SEIES WITH SIDE ENTY NOTE IN LINE WITH CUSTOME DEMAND AND IN ODE TO IMPOVE SEVICE, HELLEMANNTYTON HAS NOW ESTABLISHED A ANGE OF STANDAD PODUCTS. THESE PODUCTS AND MATEIALS AE SHOWN ON THE ELEVANT PODUCT PAGES AND AE INDICATED. PLEASE CONTACT YOU MASTE DISTIBUTO FO AVAILABILITY. 3

6 SELECTION GUIDE FO MOULDED SHAPES HellermannTyton heatshrink moulded shapes are available in a variety of materials with a range of options. Using this guide you can select the optimum product to suit your application. 1. MATEIAL Parts can be supplied from a choice of five materials. The product data sheets reflect material availability for each specific part. Listed below is a summary of the material specifications. To assist in your final selection, please refer to the full material specifications on pages 6-7. HELLEMANNTYTON MOULDED SHAPES: MATEIALS SELECTION GUIDE Material Continuous Operating Miniumum Shrink Typical Temperature C Temperature C Specifications Characteristics Applications B7 Semi-rigid flame- MIL-I-81765/1 TYPE 1 Good physical & DEF Issue 3 retarded polyolefin -55 to chemical resistance UL-94 G Fluid resistant VG95343Pt6 Excellent resistance elastomer -75 to DEF59-97 Issue 3 to fuels Flexible polyolefin -55 to MIL-I-81765/1 TYPE 2 DEF Issue 3 Flexible H Flexible limited fire NAVSEA Low smoke, Ships, submarines hazard material -55 to DEF59-97 Issue 3 halogen free & railways B8 Semi-rigid flame- Good physical & Power/Utility retarded polyolefin -55 to ESI-0911 reasonable breakout boots chemical resistance multi outlet L Flame-retarded Conforms to DEF59-97 Excellent phyisical Issue 3 Type DD fluorocarbon -55 to Conforms to & chemical MIL-I-81765/4 resistance 9 Modified elastomer Qualified to Good physical & blend -55 to SCX15112 chemical resistance 8 Viton-Polyester Qualified to Excellent physical & polymer blend -55 to SCX15111 chemical resistance 6 Modified elastomer Qualified to blend -55 to SCX15112 Values given are typical Flexible, good physical & chemical resistance Military & general high performance harnessing Military & general high performance harnessing Military & general high performance harnessing Fuel tanks and jet engines Military & general high performance harnessing Military high performance harnessing General harnessing applications N.B. The standard colour is black but for other specialised requirements, such as red for armaments systems or blue for commercial applications, please consult your master distributor. 2. PODUCT STYLE AND SIZE Good working practice dictates that the shape should be selected so that when it is shrunk onto the component it is 20% larger than the fully recovered dimensions stated in the catalogue. If you have any application not covered by our standard range, please refer to your master distributor. 4

7 SELECTION GUIDE FO MOULDED SHAPES 3. ADHESIVES Moulded shapes can be ordered with the option of an adhesive lining. The options are: WM250 Hot melt adhesive. Operating temperature range -50 C to +80 C W1 WM250 adhesive applied to NAVSEA specification requirements W General purpose hot melt adhesive. Operating temperature range -50 C to +80 C W8 High temperature hot melt adhesive. Operating temperature range -55 C to +120 C W24 One part epoxy. Operating temperature range -75 C to +200 C For further details on specifications and properties including epoxy adhesives, see page SPECIAL MODIFICATIONS Fillerports and drainholes are also available where it is desired to inject sealant. P= Filler ports for potting inch ø vent and 0.18 inch ø filler. D= Drain holes 4 off inch ø at H end equally spaced 90 apart. 5. ODEING POCEDUE When ordering heatshrink shapes, it is necessary to give a complete part number to enable efficient processing of your order. Part numbers can be made up of the following typical components: G - P - W8 Denotes the presence and type of adhesive. For filler ports, add suffix 'P' or 'D' for drain holes. Denotes material reference. Denotes expansion and special details. Denotes the exact shape. 5

8 MATEIAL TESTS AND TYPICAL POPETIES MATEIAL EFEENCE B7 G H DESCIPTION Flexible flame retarded Fluid resistant Flexible flame retarded Halogen free limited fire cross-linked modified cross-linked elastomer cross-linked modified hazard flexible cross-linked polyolefin polyolefin material with excellent fire safety properties MINIMUM SHINK TEMP C TEMPEATUE ANGE C -55 to to to to +105 STANDAD COLOU Black Black Black Black UK DEF STAN EF DA DE DB DF ELEVANT SPECIFICATIONS Qualified to MIL-I-81765/1 Qualified to VG95343 Part 6 Qualified to MIL-I-81765/1 Qualified to Def Stan Type 1 Semi-rigid Qualified to Def Stan Type II Flexible Issue 3 Type DF Qualified to Def Stan Issue 3 Type DE Qualified to Def Stan Conforms to NAVSEA Issue 3 Type DA UL-94 Issue 3 Type DB E TYPICAL POPETIES TENSILE STENGTH 2610 psi 2900 psi 2030 psi 1450 psi ELONGATION 500% 580% 610% 450% HEAT AGEING 168 hours at +175 C 168 hours at +160 C 168 hours at +175 C 168 hours at +150 C ELONGATION 350% 500% 290% 178% HEAT SHOCK 4 hours at +225 C 4 hours at +215 C 4 hours at +215 C 4 hours at +215 C No dripping, flowing or Tensile Strength: 2320 PSI; No dripping, flowing or No dripping, flowing cracking Elongation: 550% cracking or cracking LOW TEMPEATUE Test temperature: -55 C Test temperature: -75 C Test temperature: -55 C Test temperature: -55 C FLEXIBILITY No cracking No cracking No cracking No cracking FLAMMABILITY Self extinguishes Self extinguishes Self extinguishes Self extinguishes within 0.60 inch within 0.60 inch within 0.60 inch within 0.60 inch DIELECTIC STENGTH 560V/mil 560V/mil 480V/mil 480V/mil WATE ABSOPTION 0.1% 0.1% 0.13% 0.2% SOLVENT ESISTANCE SALINE Excellent Excellent Excellent Excellent HYDAULIC FLUID Very Good Very Good Good Good LUBICATING OIL Very Good Very Good Good Good AVIATION FUEL Good Very Good Fair Fair AUTOMOTIVE FUEL Good Very Good Fair Fair DIESEL FUELGood Very Good Fair Fair DE-ICING FLUID Excellent Excellent Very Good Very Good TEST METHODS: Tensile strength: IEC 540 Elongation: IEC 540 Heat Ageing: IEC 540 Heat Shock: ASTM D2671 Low Temperature Flexibility: ASTM D2671 Method C Flammability: ASTM D635 Dielectric Strength: ASTM D2671 Water Absorption: ASTM D570 6

9 B8 L Semi-rigid flame retarded Flexible cross-linked flame Modified Elastomer Blend Viton-Polyester Polymer Modified Elastomer Blend cross-linked modified retarded polyolefin Blend polyolefin material to to to +120 C -55 to to +120 C Black Black Black Black Black - DD N/A - N/A ESI Conforms to Def Stan Qualified to SCX Qualified to SCX15111 Qualified to SCX for UK Electricity Boards Issue 3 Type DD Conforms to MIL / psi 12MPa 1700 psi 3000 psi 1700 psi 600% 300% 500% 450% 500% 168 hours at hours at +250 C 168 hours at +100 C 168 hours at hours at +100 C 520% 250% 300% 350% 300% 4 hours at +225 C 4 hours at +250 C No dripping, flowing No dripping, flowing N/A N/A N/A or cracking or cracking Test temperature: -55 C Test temperature: -55 C Test temperature: -60 C Test temperature: -60 C Test temperature: -60 C No cracking No cracking No cracking No cracking No cracking Self extinguishes Non-burning (Self Self extinguishes Self extinguishes Self extinguishes within 0.60 inch extinguishes within 15mm) within 0.60 inch within 0.60 inch within 0.60 inch 440V/mil 8kV/mm 600V/mil 650V/mil 600V/mil 0.3% 0.5% (24hrs at 23 C) 0.15% 0.15% 0.15% Excellent Very Good Excellent Excellent Excellent Good Excellent Good Very Good Good Very Good Excellent Good Very Good Good Fair Excellent Fair Very Good Fair Fair Excellent Fair Very Good Fair Fair Excellent Fair Very Good Fair Very Good Excellent Very Good Excellent Very Good ADDITIONAL POPETIES OF LIMITED FIE HAZAD MATEIAL (H) Toxicity Index: 1.9 Test method: NES 713 Smoke Index: 9.0 Test method: NES 711 Temperature Index: 250 Test method: NES 715 Oxygen Index: 31.4 Test method: ISO

10 TYPICAL POPETIES AND TESTS FO ADHESIVES COATED TO ELECTONIC PATS TYPE WM250 - Pre-applied/TTS-250 TSA-200 DESCIPTION WM250 is a hot melt adhesive which Thermoset adhesive operating has an operating range of -50 to +80 C. temperature -55 C-125 C Product is Halogen free ELEVANT SPECIFICATION Qualified to Def Stan (Part 1) Conforms to Def Stan Issue 3 Type (WL) Issue 3 Type S SOFTENING POINT +80 C N/A CUE TIME N/A 30 minutes at +150 C PEEL STENGTH XLPE/Metal 18lbs/inch XLPE/Metal 35lbs/inch XLPE/XLPE 55lbs/inch XLPE/XLPE 47lbs/inch DYNAMIC SHEA Backshell / boot / cable 80lbs at +23 C 120lbs at +23 C Shell size 22 LAP SHEA XLPE/Metal 44lbs at +23 C XLPE/Metal 55lbs 4hrs/+215 C Area - ( 1 /2" x 1") THEMAL SHOCK N/A XLPE/XLPE 70lbs/inch Peel Strength SOLVENT ESISTANCE Fair under splash conditions Excellent APPLICATION Good general purpose adhesive bonds Excellent for fluid resistant to most materials applications 8

11 W24 - Pre applied W8 - Pre-applied/TTS-450 V9500 W24 is a factory coated high performance W8 is a modified polyamide hot melt V9500 is a two part black epoxy epoxy adhesive. Operating adhesive which has an operating adhesive which has an temperature of -75 C to +200 C temperature of -55 C to +120 C. operating temperature of Product is Halogen free -75 C to +150 C. Conforms to Def Stan 59-97/3 Type U Qualified to Def Stan (Part 1) Qualified to Def Stan (Part 1) Conforms to VG95343 Part 18 Issue 3 Type (WH) Issue 3 Type (U). Qualified to (Qualification Pending) VG95343 T15A C 50% of bond strength achieved in 5 N/A Product cures to a tack free condition minutes to enable movement of in 24 hours at +25 C. Heating Harnesses. Ultimate strength reached the assembly for 2 hours at +85 C in 7 days will produce accelerated curing XLPE/Metal 100N/25mm XLPE/XLPE 20lbs/inch XLPE/XLPE 25lbs/inch XLPE/XLPE 150N/25mm 1500N at +23 C 77lbs at +23 C 120lbs at +23 C AI/AI 700N at 23 C XLPE/Metal 40lbs at +23 C Metal/Metal 1364lbs at +23 C AI/AI 1000N at 200 C 4 hours at 215 C N/A 4 hours / +215 C XLPE/XLPE 100N/25mm XLPE/XLPE 80lbs/inch De-icing Fluid Excellent Fair under splash conditions De-icing Fluid - Excellent Petrol Excellent Gasoline - Excellent Lubricating Oil Excellent Lubricating Oil - Excellent Hydraulic Fluid Excellent Hydraulic Fluid - Excellent Flexible epoxy adhesive. For fluid High temperature hot melt. Excellent for fluid resistant resistant and use in harsh environments Bonds well to polythene and metals. applications and elevated temperatures. Excellent Compliments -H material fluid resistance. performs well in harsh environments and at elevated temperatures 9

12 HellermannTyton Low Profile Boots and Transitions Moulded Shapes 10

13 INTODUCTION TO LOW POFILE SHAPES HEAT-SHINKABLE LOW POFILE SHAPES U.S. MILITAY VEHICLE TACOM COSS EFEENCE Government Government Ordnance No. Part No. Ordnance No. Part No. Straight Boot F F F F F F F F F F F F F F385-8 ight Angle Boot F F F F F F F F F F F F F F385-8 Convolute Boot C C C C C C C C C C C774-9 Transition T H H H H H H H H625-8 Transition Y H H H H H H H H Shim Boot E E E E E E E E457-8 Transition 3 to H H H H H H H H

14 313C CONVOLUTED BOOT, LOW POFILE WITH ADAPTE LIP This style is used with a circular grooved adapter to provide strain relief and, if adhesive is used, environmental sealing. The convoluted design provides the flexibility to accommodate different cable outlet angles. 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black H DIA DIA P O W B T S Part Number MAX ±.030 NOM ±0.03 ±.03 MIN X MAX MIN X MAX 313C C C C C C Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 12

15 313E SHIM BOOT, LOW POFILE, NO ADAPTE LIP This part is normally used to build up, or shim a cable diameter to facilitate a better fit for components in a cable harness. 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black H DIA DIA P HO HW W O Part Number ±25% ±25% MIN X MAX MIN X MAX 313E / E / E / E / Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 13

16 313F STAIGHT BOOT, LOW POFILE WITH ADAPTE LIP This boot provides strain relief in applications with partially loaded connectors, resulting in small cable diameters requiring a high shrink ratio. 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black H DIA DIA P T O HW W Part Number ±15% ± ± MIN X MAX MIN X MAX 313F F F F F F F F S Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 14

17 333F232 IGHT ANGLE, BOOT 90, LOW POFILE WITH ADAPTE LIP This style provides connector cable strain relief and is used in conjunction with a circular grooved adapter 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black H DIA DIA P S U O W C Part Number EF EF EF ±5 MIN X MAX MIN X MAX 333F Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 15

18 333F IGHT ANGLE, BOOT 90, LOW POFILE WITH ADAPTE LIP This boot provides connector cable strain relief in applications with partially loaded connectors resulting in small cable diameters requiring a high shrink ratio. 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black H DIA DIA P T O HW W Part Number ±15% ± ± MIN X MAX MIN X MAX 333F F F F F F F S Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 16

19 412H TANSITION, SIDE BEAKOUT, LOW POFILE This style provides connector cable strain relief and is used in conjunction with a circular grooved adapter 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black Part Number H DIA HO, O & W P & S & K DIA KO NOM NOM NOM MIN X MAX MIN X MAX 412H H H H Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 17

20 492H TANSITION, 1 TO 2 CABLES, Y, LOW POFILE This style provides strain relief, sealing and mechanical protection on cable harness breakouts or transitions. 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black Part Number H DIA HO, O & W P, & S & K DIA KO ±15% NOM NOM MIN X MAX MIN X MAX 492H H H H H H Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 18

21 573H TANSITION, 1 TO 3 CABLES, LOW POFILE This style provides strain relief, sealing and mechanical protection on cable harness breakouts or transitions. 1. All dimensions are in inches all angles in degrees. 2. Dimensions in table: X = Expanded (minimum); = ecovered (maximum) 3. Colour: Black H DIA HO, O, P, S & T W, K & L DIA Part Number KO & LO NOM NOM NOM MIN X MAX ±15% MIN X MAX 573H H H H H H Flexible Flame etardant Polyolefin -8 Viton-Polyester Polymer Blend -9 Modified Elastomer Blend ADHESIVE OPTIONS Adhesive (Part Numbers) Factory Applied TSA Thermoset 125 C TTS Thermoplastic 80 C TTS Thermoplastic 120 C W24 W24 1 Part Epoxy 200 C Larger expansions available on request for -6 material 19

22 20

23 HellermannTyton Bulbous Boots and Transitions Moulded Shapes 21

24 150 SEIES BOTTLE SHAPES WITH IB - VG STYLE This style is used in conjunction with a circular grooved adaptor, providing strain relief and environmental sealing. For VG shapes according to T07 add 'P' after Hellermann part number. Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk VG Part No. Hellermann H H H P S T HW W Part No. -H matl -H matl nom VG T 06 B 001 A VG T 06 B 002 A VG T 06 B 003 A VG T 06 B 004 A VG T 06 B 005 A VG T 06 C 001 A VG T 06 C 002 A VG T 06 C 003 A VG T 06 C 004 A Non-standard products with reduced overall lengths VG T 06 A 001 A VG T 06 A 002 A VG T 06 A 003 A VG T 06 A 004 A VG T 06 A 005 A VG T 06 A 006 A VG T 06 B 006 A VG T 06 A 007 A VG T 06 B 007 A VG T 06 A 008 A VG T 06 B 008 A VG T 06 A 009 A VG T 06 B 009 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material Standard products and materials. 22 WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C For ordering procedure refer to page 5

25 100 SEIES BOTTLE SHAPES WITH IB MIL STYLE This style is used in conjunction with a circular grooved adaptor providing strain relief and environmental sealing. Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk MIL Spec No. Hellermann H H H P o HW W T Part No. -H matl -H matl N/A 0.24 N/A N/A 0.24 N/A MS MS N/A 1.22 N/A MS MS MS MS MS MS MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material Standard products and material. 23 WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C For ordering procedure refer to page 5

26 100 SEIES BOTTLE SHAPES WITHOUT IB This style is used for cable strain relief and mechanical protection. Product can be installed on the connector rear thread or plain shaft. Hellermann Part No Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H -H matl -H matl H P o W N/A 1.22 N/A N/A 1.42 N/A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 24

27 100 SEIES BOTTLE SHAPES WITHOUT IB (THICK WALL) This style is used for cable strain relief and mechanical protection. Product can be installed on the connector rear thread or plain shaft. Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk Hellermann Part No. H H -H matl -H matl H P o HW W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 25

28 120 SEIES BOTTLE SHAPES WITHOUT IB This style has a long tail providing extended strain relief for small diameter wires. Hellermann Part No. NOTE: and 42 are with end ribs Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H P1 P W T MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 26

29 130 SEIES LONG OUTLET SHAPES LOW POFILE VG/MIL STYLE WITH IB This style is low profile and lightweight. Typically used on airborne harnesses. The rib locates on circular backshell. For VG shapes according to T07 add 'P' after Hellermann part number. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann H H P T HW W Part No. VG95343 T 06D-001 A VG95343 T 06D-002 A VG95343 T 06D-003 A VG95343 T 06D-004 A VG95343 T 06D-005 A VG95343 T 06D-006 A VG95343 T 06D-007 A VG95343 T 06D-008 A VG95343 T 06D-009 A VG95343 T 06D-010 A MIL Spec. Part No. MS MS MS MS MS MS MS MS MS MS MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 27

30 140 SEIES LONG OUTLET SHAPES WITHOUT IB This style is low profile, lightweight with extended strain relief. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H H P W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C 28 For ordering procedure refer to page 5

31 160 SEIES BOTTLE SHAPES WITHOUT IB This style is a straight boot used for cable strain relief and environmental protection. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H H P W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C 29 For ordering procedure refer to page 5

32 170 SEIES BOTTLE SHAPES WITH IB-VG STYLE This style provides cable strain relief in applications of partially loaded connectors, resulting in small cable diameters. otherwise indicated and are in inches Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H H P T o HW W VG95343 T 06D 011 A VG95343 T 06D 012 A VG95343 T 06D 013 A VG95343 T 06D 014 A NOTE: 1724 and 1738 are without end ribs. MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 30

33 190 SEIES BOTTLE SHAPES WITH EXTENAL IBS VG-STYLE Developed specifically for small audio connectors. External ibs improve grip. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H H P S T X nom HW W VG95343 T 06A 010A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 31

34 200 SEIES 2-WAY OUTLET SHAPES LOW POFILE This style provides cable sealing strain relief and mechanical protection. Expanded (Min) ecovered (Max) ec'd dimensions fully shrunk Hellermann Part No. H K H K P W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C 32 For ordering procedure refer to page 5

35 200 SEIES 2-WAY OUTLET SHAPES - VG STYLE This style provides cable sealing, strain relief and mechanical protection. For VG shapes according to TO9 add 'P' after Hellermann part number. H Expanded is maximum width not diameter. VG Part No. Hellermann Part No. H Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H -H Matl,K VG95343 T 08C 001 A N/A 1.25 N/A VG95343 T 08C 005 A VG95343 T 08C 002 A VG95343 T 08C 003 A VG95343 T 08C 004 A ,K -H Matl H,K P HW ±30% W, KW ±30% MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 33

36 200 SEIES 2-WAY OUTLET SHAPES IN LINE This style provides cable sealing strain relief and mechanical protection. Ideal for power and signal applications. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk NAVSEA EFEENCE Hellermann Part No. H H -H Matl -H Matl H P S (nom) HW W IA IA IA IA MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material B8 Semi-rigid flame retarded polyolefin W1 Band lined WM250 Standard products and material. For ordering procedure refer to page 5 34

37 300 SEIES 3-WAY OUTLET SHAPES-VG STYLE This style provides cable sealing strain relief and mechanical protection. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H,K,L H,K,L P T HW W VG95343 T 08D 001A VG95343 T 08D 002A VG95343 T 08D 003A VG95343 T 08D 004A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 35

38 300 SEIES 3-WAY OUTLET SHAPES IN LINE This style provides cable sealing strain relief and mechanical protection. Covers a wide range of cable diameters. Ideal for power and signal NAVSEA EFEENCE IA62-5 IA62-7 IA62-6 IA62-8 IA62-9 IA62-10 IA62-11 Hellermann Part No. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H S (Nom) P HW W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material B8 Semi-rigid flame retarded polyolefin W1 Band lined WM250 Standard products and material. For ordering procedure refer to page 5 36

39 400 SEIES 4-WAY OUTLET SHAPES-VG STYLE This style provides cable sealing strain relief and mechanical protection. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H,K,L,N H,K,L,N P ±15% T S HW ±30% W ±30% VG TO8E 002A VG TO8E 004A VG TO8E 005A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 37

40 400 SEIES 4-WAY OUTLET SHAPES IN LINE This style provides cable sealing strain relief and mechanical protection. Ideal for power and signal applications. NAVSEA EFEENCE Part No Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H P IA IA IA IA IA IA S (nom) HW W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material B8 Semi-rigid flame retarded polyolefin W1 Band lined WM250 Standard products and material. For ordering procedure refer to page 5 38

41 500 SEIES 5-WAY OUTLET SHAPE IN LINE This style provides cable sealing, strain relief and mechanical protection. Ideal for power and signal applications. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H H -H Matl -H Matl H S (Nom) P HW W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material B8 Semi-rigid flame retarded polyolefin W1 Band lined WM250 Standard materials. For ordering procedure refer to page 5 39

42 600 SEIES 6-WAY OUTLET SHAPES IN LINE This style provides cable sealing strain relief and mechanical protection. Ideal for power and signal cables. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk NAVSEA EFEENCE Hellermann Part No. H H S (nom) P HW W IA MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material B8 Semi-rigid flame retarded polyolefin W1 Band lined WM250 Standard products and material. For ordering procedure refer to page 5 40

43 1100 SEIES IGHT-ANGLE SHAPES WITH IB-VG STYLE This style provides strain relief for harness systems when used in conjunction with a circular grooved adaptor. For VG shapes according to T07 add 'P' after Hellermann part number. Dimensions in inches Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H H P S o HW W T VG95343 T 06E001 A VG95343 T 06E002 A VG95343 T 06E004 A VG95343 T 06E005 A VG95343 T 06E006 A VG95343 T 06E007 A VG95343 T 06E008 A VG95343 T 06E003 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 41

44 1100 SEIES IGHT ANGLE SHAPES THICK WALL WITHOUT IB-VG STYLE This style provides connector cable strain relief. Can be installed directly onto connector rear thread. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H H P S o HW ±30% W ±30% VG T A VG T A VG T A VG T A VG T A VG T A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C 42 For ordering procedure refer to page 5

45 1100 SEIES IGHT-ANGLE SHAPES WITH IB- MIL STYLE This style provides strain relief for harness systems when used in conjunction with a circular grooved adaptor. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk MIL Spec No. Hellermann Part No. H H P S o W T MS MS MS MS MS MS MS MS MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 43

46 1100 SEIES IGHT-ANGLE SHAPES WITHOUT IB This style provides connector cable strain relief. Can be installed directly onto connector rear thread. otherwise indicated and are in inches Hellermann Part No Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H P S o W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 44

47 1100 SEIES IGHT-ANGLE LOW POFILE SHAPES WITH IB-VG/MIL STYLE This style is typically used on airborne harnesses to achieve low profile, compact strain relief and mechanical protection. VG shapes according to T07 add 'P' after Hellermann Part Number. VG Part No. VG95343 T 06F 001 VG95343 T 06F 002 VG95343 T 06F 003 VG95343 T 06F 004 VG95343 T 06F 005 VG95343 T 06F 006 VG95343 T 06F 007 VG95343 T 06F 008 VG95343 T 06F 009 VG95343 T 06F 010 Hellermann Part No Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H P T HW W ±30% MIL Spec. No. MS MS MS MS MS MS MS MS MS MS MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and materials. For ordering procedure refer to page 5 45

48 1100 SEIES IGHT-ANGLE SHAPES LOW POFILE HIGH ATIO WITH IB-VG STYLE This style provides connector cable strain relief. Used in applications of partially loaded connectors with small cable diameters. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H H P o T HW W VG95343 T 06F 011 A VG95343 T 06F 012 A VG95343 T 06F 013 A VG95343 T 06F 014 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 46

49 1200 SEIES T SHAPES -VG STYLE This style provides strain relief, sealing and mechanical protection on cable harnesses. VG shapes according to T09 add 'P' after Hellermann part number Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H K H K P S KW +20% HW, W +20% VG95343 T 08A 009 A VG95343 T 08A 001 A VG95343 T 08A 010 A VG95343 T 08A 007 A VG95343 T 08A 002 A VG95343 T 08A 011 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and material. For ordering procedure refer to page 5 47

50 1200 SEIES OFF-SET T SHAPES This style provides strain relief, sealing and mechanical protection on cable harness. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H K H K P S HW W KW MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C 48 For ordering procedure refer to page 5

51 1200 SEIES OFF-SET T SHAPES-VG STYLE This style provides strain relief, sealing and mechanical protection on cable harnesses. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H K H K P S HW W KW VG95343 T 08A 016 A VG95343 T 08A 017 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material Standard products and material. 49 WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C For ordering procedure refer to page 5

52 1300 SEIES 45 ANGLE T SHAPES - VG STYLE This style provides strain relief, sealing and mechanical protection on cable harnesses. VG shapes according to T09 add 'P' after Hellermann part number. Hellermann Part No. Angle θ Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H K H K P S HW W KW VG95343 T 08B 001 A VG95343 T 08B 004 A VG95343 T 08B 002 A VG95343 T 08B 003 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and material. For ordering procedure refer to page 5 50

53 1300 SEIES 45 ANGLE T SHAPE - VG STYLE This style provides strain relief, sealing and mechanical protection on cable harness. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk VG Part No. Hellermann Part No. H K H K P S HW W KW VG95343 T 08B 010 A VG95343 T 08B 011 A MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and material. For ordering procedure refer to page 5 51

54 1310 SEIES 30 ANGLE DOUBLE T SHAPE This special style provides strain relief, sealing and mechanical protection on cable harness. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H, K, L H, K, L P S T HW,W KW,LW MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 52

55 1400 SEIES 90 ANGLE ELBOW SHAPES This style provides cable strain relief and mechanical protection. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H H P ± 10% ± 10% W ± 20% MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and material. For ordering procedure refer to page 5 53

56 1500 SEIES CONNECTO COVE FO MIN-D SEIES WITH TOP ENTY This style provides strain relief and mechanical protection. WITH LIPS Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H K H K P WITHOUT LIPS W Connector Size No. of Ways MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard products and material. For ordering procedure refer to page 5 54

57 1600 SEIES END CAPS This style has a conical end and is used for sealing cables. End caps with the exception of 1612, 1618 and 1633 can be fitted with air valves for certain pressurized cable applications. Consult your master distributor for availability. Hellermann Part No. Exp'd (Min) ecovered (Max) ecovered dimensions fully shrunk H H P W For Cable Diameters MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer B8 Semi-rigid flame retarded polyolefin W General purpose hot melt +80 C Standard products and material. For ordering procedure refer to page 5 55

58 1600 SEIES END CAPS This style has a flat end and is used for sealing cables. End caps with the exception of 1637 can be fitted with air valves for certain pressurized cable applications. Consult your master distributor for availability. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H H P ± 10% W ± 20% For Cable Diameters B8 Semi-rigid flame retarded polyolefin W General purpose hot melt +80 C Standard material. For ordering procedure refer to page 5 56

59 1750 SEIES GS - GADUATED STAIN ELIEF SHAPES This style is ideally suited for shipboard and railway carriage cabling. Key Features: Very robust Superior crush resistance Excellent strain relief Wall thickness varies with long thin tail allowing setting at varying angles through to 90 NAVSEA EFEENCE 56/ / / / / / Hellermann Part No. Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk H H P S T HW W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 57

60 1800 SEIES ANGLE SHAPES WITH IB 30, 45 & 60 This style provides strain relief, mechanical protection for harness systems when used in conjunction with a circular grooved adaptor. Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk Angle Nominal Hellermann Part No. H H -H Matl -H Matl H P T HW W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 58

61 2000 SEIES IGHT-ANGLE COSS SHAPE This style provides environmental sealing, mechanical protection, allowing wires to be routed in four 90 directions. Hellermann Part No. Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk H, K, L H, K, L P S W MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 59

62 1760, 1790, 1820 SEIES LOCATING BUSHES This style provides location, cushioning shimming and protection on cable lengths. Hellermann Part No Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk H Min H Max P U V Hw This style suits non round cable bundles Hellermann Part No H Min Expanded (Min) ec'd (Max) ecovered dimensions fully shrunk Min H Max Max K P Max U V MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material ADHESIxVE COATING OPTIONS WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C Standard material. For ordering procedure refer to page 5 60

63 2100 SEIES CONNECTO COVE FO MIN D SEIES WITH 90 ENTY This style provides strain relief and mechanical protection. WITH LIPS Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk Hellermann Part No. H H -H Matl -H Matl K K -H Matl H K S WITHOUT LIPS Expanded (Min) ecovered (Max) ecovered dimensions fully shrunk P X W Connector size No. of ways MIL-I-81765/TYPE II Flexible polyolefin B7 MIL-I-81765/TYPE I Semi-rigid flame retarded polyolefin G VG PAT 6 Fluid resistant elastomer H NAVSEA Flexible limited fire hazard material WM250 General purpose hot melt +80 C W8 High performance hot melt +105 C W24 1 Part Epoxy 200 C 61 For ordering procedure refer to page 5

64 VG/MIL SPEC COSS EFEENCE Products listed below in VG Style or MIL Spec Style can be substituted with each other, to achieve similar fit and function. VG Parts MIL Spec Parts N/A Note:- These have a longer overall length than VG parts 62

65 HOT MELT ADHESIVES HMT100A & 200A Hot melt adhesive is available as tape and is designed to be used primarily in conjunction with heatshrinkable tubing and moulded shapes in order to provide sealant / adhesive action at the interface between the encapsulant and the substrate. The adhesive is a specially compounded blend of resins which melts below the shrinkage temperature of heat shrinkable polyolefin products (+135 C) and also bonds to the polyolefin surface and the wide variety of substrate surfaces to which it is applied, eg cable jackets, metal sheaths and connector back shells. HMT100A will maintain its adhesive sealant properties from -55 C to +80 C, as will HMT200A from -55 to +105 C. Method of application Tape form HMT100A/200A. Nominal dimensions 1.00 inch wide, 0.01 inch thick, nominally 100ft per reel. 1. Substrate surfaces should be clean and free from grease and dirt. If necessary, wipe with a suitable solvent. 2. The substrate should be pre-warmed to reduce its effect as a heat sink. 3. The HMT100A/200A tape should be wrapped once, under slight tension, around the warm substrate with a minimum overlap. When soft it can be pressed into position. 4. Heatshrink is then placed over the assembly and recovered by heating. 5. After the component has been recovered, heating must be continued to ensure that the tape has completely melted, thus ensuring correct bonding. 6. Any rearrangement of the assembly after the heat-shrinkable component has been positioned must be done whilst the sealant is still molten and the encapsulation is above 120 C. Once set, no stresses should be applied to the assembly until it has completely cooled. Note: 1. Substrates with considerable heat sink characteristics should be pre-warmed. This type of assembly may require even longer post-shrinkage heating to ensure that the HMT100A tape has melted. HMT100A and HMT200A are hot melt adhesive tapes which are designed for use with heatshrink tubing and mouldings. The adhesive tape flows when heated to provide a permanent air and water tight seal. Typical Properties TSA200TAPE HMT100A HMT200A Operating Temperature -55 C to +125 C -55 C to +80 C -55 C to +105 C Softening Point N/A +95 C +110 C Peel Strength XLPE/Metal 35lbs/inch 18lbs/inch 22lbs/inch XLPE/XLPE 47lbs/inch 55lbs/inch 46lbs/inch PVC/PVC 13lbs/inch 13lbs/inch 18lbs/inch Lap Shear Strength XLPE/Metal 55lbs 44lbs 36lbs XLPE/XLPE 60lbs 50lbs 55lbs Shelf Life 2 Years 2 Years 2 Years Colours: Natural Natural Natural 63

66 V9500 EPOXY ADHESIVE Availability V9500 epoxy adhesive is available in two forms: 1) 5 x 10gm twin pack sachets boxed with mixing crucibles, emery cloth and spatulas. Order ref V ) 50gm twin plunger Duo Pak with mixing crucibles, emery cloth and spatulas. Order ref V9500 DPK. Hellermann Duo Pak is ideal for volume applications. Features include: Accurate dispensing - no need for any weighing of components. No mixing is necessary when using the nozzle. Less adhesive waste. Unique end cap assures proper sealing for multiple uses. Contains 50gms equivalent to 5 x 10gm sachets. Positive locking of mixing nozzle. V 9500 Nozzle (V9500N) V 9500 DP V 9500 Applicator (V9500A) Shelf Life: The product should be stored in its original packaging at temperatures between +12 C +26 C. Minimum shelf life of 18 months. For applications of adhesive see the code of practice which is available from your master distributor. Qualified to VG T15A0001. Part Numbers V9500 5x 10 gm twin pack sachets boxed with mixing crucibles, emery cloth and spatulas V9500DP V9500DPK V9500N V9500A 50gm twin plunger Duo Pak 50gm twin plunger Duo Pak with mixing crucibles, emery cloth and spatulas Nozzle for 50gm twin plunger Applicator for V9500DP 64

67 BOTTLE SHAPES FO MIL CONNECTOS HELLEMANN SHAPES FO USE WITH CICULA MIL SPEC CONNECTOS MS 5015 AB/LITTON ETC. Connector Shell Size O/Knurl Dia (inches) 10 SL 0.62 Orientation Straight 90 Min Cable Dia (inches) Max / S / / S / / / / / / / / / / / / / / / / / / Note: Shell 10 SL for 90 moulded part min cable diameter inches Connector Shell Size HELLEMANN SHAPES FO USE WITH MIL-C I/II and 38999/SEIES I, II, III, IV O/Knurl Dia (inches) 8/ Orientation Straight 90 Min Cable Dia (inches) Max / / / / / / / /NA / / / / / / / / / / / / / / / / / / / / /

68 MIL SPEC SLASH SHEET COSS EFEENCE BULBOUS SHAPES Hellermann MS3109 Style L 11AU B7L 11BU L 12AU B7L 12BU Bottle shapes L 13AU with rib B7L 13BU L 14AU or B7 Material B7L 14BU =ed stripe L 15AU B7=White stripe B7L 15BU L 16AU Optional drainholes (D) B7L 16BU L 17AU B7L 17BU DL 01AU B7DL 01BU DL 02AU B7DL 02BU DL 03AU Low profile B7DL 03BU DL 04AU long outlet B7DL 04BU bottle shapes DL 05AU with rib B7DL 05BU or B7 material DL 06AU =ed stripe B7DL 06BU DL 07AU B7=White stripe B7DL 07BU Supplied with DL 08AU B7DL 08BU drainholes (D) DL 09AU B7DL 09BU DL 10AU B7DL 10BU MS L 11AU B7L 11BU L 12AU B7L 12BU ight angle shapes L 13AU with rib B7L 13BU L 14AU or B7 material B7L 14BU =ed stripe L 15AU B7=White stripe B7L 15BU L 16AU Optional drainholes (D) B7L 16BU L 17AU B7L 17BU DL 01AU B7DL 01BU DL 02AU B7DL 02BU DL 03AU B7DL 03BU DL 04AU ight angles shapes B7DL 04BU Low profile with rib DL 05AU or B7 material B7DL 05BU =ed stripe DL 06AU B7DL 06BU B7=White stripe DL 07AU Supplied with B7DL 07BU drainholes (D) DL 08AU B7DL 08BU DL 09AU B7DL 09BU DL 10AU B7DL 10BU NOTE: L denotes the MIL Spec Stripes 66

69 LIMITED FIE HAZAD BOOT-BACKSHELL ASSEMBLIES HSK assemblies provide an alternative solution to standard saddle clamps which can corrode over extended use. They provide strain relief and form an environmental seal. The spin coupler allows re-entry to the connector after many years of service. HSK assembly kits are available in straight or 90. They mate to connectors according to BS 9522, F0032 and VG , typically VEAM CI, Amphenol Series 97, and ABB MS. For assemblies to suit other Mil Spec Connectors and materials, consult your master distributor. HSK Straight Part No. HSK SL HSK S HSK S HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK 90 Part No. Shell Size Shell Size Min A Min A Max B Max B P Cable ange +/-10% Min Max L +/-10% B P +/-10% B Cable ange Min Max HSK L HSK S HSK1615 6S HSK HSK HSK HSK HSK HSK HSK HSK HSK HSK assemblies meet the sealing requirements of VG HSK use -H material. 67

70 VG COSS EFEENCE VG Part No. VG T06 A 001A VG T06 A 002A VG T06 A 003A VG T06 A 004A VG T06 A 005A VG T06 A 006A VG T06 A 007A VG T06 A 008A VG T06 A 009A VG T06 A 010A VG T06 B 001A VG T06 B 002A VG T06 B 003A VG T06 B 004A VG T06 B 005A VG T06 B 006A VG T06 B 007A VG T06 B 008A VG T06 B 009A VG T06 C 001A VG T06 C 002A VG T06 C 003A VG T06 C 004A VG T06 D 001A VG T06 D 002A VG T06 D 003A VG T06 D 004A VG T06 D 005A VG T06 D 006A VG T06 D 007A VG T06 D 008A VG T06 D 009A VG T06 D 010A VG T06 D 011A VG T06 D 012A VG T06 D 013A VG T06 D 014A VG T06 E 001A VG T06 E 002A VG T06 E 003A VG T06 E 004A VG T06 E 005A VG T06 E 006A VG T06 E 007A VG T06 E 008A HellermannTyton HellermannTyton HellermannTyton Part Number VG Part No. Part Number VG Part No. Part Number G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G G VG T06 F 001A VG T06 F 002A VG T06 F 003A VG T06 F 004A VG T06 F 005A VG T06 F 006A VG T06 F 007A VG T06 F 008A VG T06 F 009A VG T06 F 010A VG T06 F 011A VG T06 F 012A VG T06 F 013A VG T06 F 014A VG T06 002A VG T06 003A VG T06 004A VG T06 006A VG T06 007A VG T06 008A VG T07 A 001A VG T07 A 002A VG T07 A 003A VG T07 A 004A VG T07 A 005A VG T07 A 006A VG T07 A 007A VG T07 A 008A VG T07 A 009A VG T07 B 001A VG T07 B 002A VG T07 B 003A VG T07 B 004A VG T07 B 005A VG T07 B 006A VG T07 B 007A VG T07 B 008A VG T07 B 009A VG T07 C 001A VG T07 C 002A VG T07 C 003A VG T07 C 004A VG T07 F 003A VG T07 F 004A VG T07 F 005A VG T07 F 006A VG T07 F 007A VG T07 F 008A VG T07 F 009A VG T07 F 010A VG T08 A 001A G G G G G G G G G G G G G G G G G G G G GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP G VG T07 D 001A VG T07 D 002A VG T07 D 003A VG T07 D 004A VG T07 D 005A VG T07 D 006A VG T07 D 007A VG T07 D 008A VG T07 D 009A VG T07 D 010A VG T07 E 001A VG T07 E 002A VG T07 E 003A VG T07 E 004A VG T07 E 005A VG T07 E 006A VG T07 E 007A VG T07 E 008A VG T07 F 001A VG T07 F 002A VG T08 A 002A VG T08 A 004A VG T08 A 007A VG T08 A 009A VG T08 A 010A VG T08 A 011A VG T08 A 016A VG T08 A 017A VG T08 B 001A VG T08 B 002A VG T08 B 003A VG T08 B 004A VG T08 B 010A VG T08 B 011A VG T08 C 001A VG T08 C 002A VG T08 C 003A VG T08 C 004A VG T08 C 005A VG T08 D 001A VG T08 D 002A VG T08 D 003A VG T08 D 004A VG T08 E 002A VG T08 E 004A VG T08 E 005A VG T09 A 001A VG T09 A 002A VG T09 B 001A VG T09 B 002A VG T09 B 003A VG T09 C 001A VG T09 C 002A VG T09 C 003A VG T15 A GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP GP G G G G G G G G G G G G G G G G G G G G G G G G G G GP GP GP GP GP GP GP GP V

71 PODUCT APPLICATIONS SYSTEM APPOVALS HellermannTyton has the following System Approvals: No /A B.S. EN ISO 9001 C.A.A. A8-1 QS9000 Certificate Number: (L..Q.A.) Certificate Number: DAI/3476/52 Certificate Number: /A (L..Q.A.) No

72 Other Heatshrink products available in the HellermannTyton range IMPOTANT NOTICE All statements, technical information and recommendations related to the Seller s products are based on information believed to be reliable, but the accuracy or completeness thereof is not guaranteed. Before utilising the product, the user should determine the suitability of the product for its intended use. The user assumes all risks and liability whatsoever in connection with such use. Any statement or recommendations of the Seller which are not contained in the Seller s current publications shall have no force or effect unless contained in an agreement signed by an authorised officer of the Seller. The statements contained herein are made in lieu of all warranties, express or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose which warranties are hereby expressly disclaimed. SELLE SHALL NOT BE LIABLE TO THE USE O ANY OTHE PESON UNDE ANY LEGAL THEOY, INCLUDING BUT NOT LIMITED TO NEGLIGENCE O STICT LIABILITY, FO ANY INUY O FO ANY DIECT O CONSEQUENTIAL DAMAGES SUSTAINED O INCUED BY EASON OF THE USE OF ANY OF THE SELLES PODUCTS THAT WEE DEFECTIVE. HellermannTyton HEADQUATES Pennycross Close, Plymouth, Devon PL2 3NX, England Telephone: +44 (0) Fax: +44 (0) HellermannTyton U.S. OFFICE 30 Western Avenue, Suite 209 Gloucester, MA 01930, U.S.A. Tel: Toll Free: Fax: AUGUST 02 - ISSUE 7 HellermannTyton Cage Code: K0720