GSE GROUND SYSTEM. Ground Mounting System for framed PV modules. INSTALLATION MANUAL GSE GROUND SYSTEM Ground Mounting System for framed PV Modules

Transcription

1 G R O U P E S O L U T I O N E N E R G I E GSE GROUND SYSTEM Ground Mounting System for framed PV modules INSTALLATION MANUAL GSE GROUND SYSTEM Ground Mounting System for framed PV Modules V 2.1

2 2

3 Table of Contents Step by Step Mounting System Description p. Tools needed for Installation p.5 Parts Names p.6-7 System Mounting p

4 System Description Ground Integration of PV modules, ideal for self-consumption The GSE Ground System allows ground mounting of all framed PV modules. Its strength and its material 30 year warranty makes it a product perfectly adapted for quick mounting and reliability. It is an alternative to roof installations that are not feasible (due to lack of space, or roof age etc) Sold in blocks, it can solve various installation issues (complement to existing installations, self-consumption, flat roof) ADVANTAGES GSE Ground System Solves space problems : - Installation in Portrait for space reduction Time and cost of installation reducted Works with any garden or field type. Compatible with ALL panel sizes Easy and safe to install Compact and Light weight Format 100 % Recyclable No roof labor Développé pour l auto consommation

5 Tools needed for Installation SCREW DIVER Couple de serrage règlable obligatoire Screw tips 6 PANS TIP : ø 6mm ø 8mm ø 10mm socket wrench 6 PANS TIP : ø 6mm ø 8mm ø 10mm Tape Measurer Pencil Ballasting : gravels, sand, dirt, concrete slab, etc. Inclination Adjustment The use of a metal saw our disk is possible in the case of and inclination inferior to 0 (Aluminum corner pieces adjustment) Certain PV frames require a specific drilling of the frame or of the bar to be screwed (ø8) 5

6 Nomenclature of the parts 1.0 Parts Details 2x boxes (parts 1,2,3) - D808 x W28 x H20mm Box fixations: 8 screws/nut bolts per box (parts 9,10) Rails Try Square + Corner piece: 8 screws per box (parts and 5) Fixation Z Rails: (parts 6, 16, 17, 18) Modules fixation: screws per module (parts 1 and 15) Screw the M6, M8 and M10 to the maximum at 10 Nm. Parts list for 1Lx C installation module with frame allowing screwing RÉF. QUANTITY CODE DESCRIPTION 1 2 SST01-CB01 Box Base (thickness 1mm) 2 SST01-CT02 Front and back of the box base (thickness 1mm) 3 SST01-CL03 Lateral view of the box base (thickness 1mm) SST01-GA01 Frontal view of Try Square (thickness 3mm) Z profile bottom part (thickness 3mm) 5 SST01-GP02 Back Try Square view - Z profile top part (thickness 3mm) 6 SST01-ZS01 Z PV support (thickness 3mm x L 2005mm) 7 SST01-AF01 Corner Piece L (thickness 2mm) fixed length 550mm 8 SST01-AP02 Corner Piece L (thickness 2mm) adjustable length: delivered 1233mm 9 96 ISO M6X10 6 pans Bolt with binding washer - Corner Piece Fixation (8 screws per box) ISO M6 6 Pans nut with autoblocking binding washer (coupled with bolt 9 ) ISO M10X20 6 pans bolt with autoblocking binding washer - Try Square fixation (2 per try square) ISO M10 6 pans nut with binding washer (coupled with bolt 11 ) 13 SST01-PS01 Chosen Module ( mm wide) 1 16 ISO M8X16,8 - Z Rounded-Head Screw Module fixation - Z Pan ( per module) ISO M8 6 pans nut with autoblocking binding washer (coupled with screw 1 ) 16 2 STT01-GL01 Junction Corner Piece for Z bar 17 8 ISO M10X20 6 pans nut with binding washer (coupled with bolt 18) 18 8 ISO M10 6 pans bolt with autoblocking binding washer For Z bar junction fixation (2 per Junction) In the case drilling in the PV module frame with a self-drilling screw, you ll need to replace references 1 and 15 with a /6 x 15 mm stainless steel screw. The bomb Cold Galvanizing provided can handle the edges of the profiles after installation (page 8). 6

7 Nomenclature of the parts 2.0 SYSTEM OVERVIEW (all sizes are in mm) / /

8 Ground System Mounting 1.0 Mount the boxes one by one (ref. 1,2,3 and screws 9 and 10) The thickness of some of the profiles of galvanized steel as the angles (> 2mm) after spraying requires the installation, a layer of galvanizing bomb finally galvanic bridge. That bomb provided, will protect the edges of your profiles before or after installation Attach the corner pieces to the boxes using the included screws M6, M8, and M10 at a maximum 10 Nm. 3 7 Never cut the smaller corner pieces (Frontal corner pieces (ref 7) 550mm) Adjust the bigger corner pieces (ref. 8) according to the angle you wish to give to your installation. 2 Original size (1233mm) = 0 angle Big Corner Piece shortened by 10cm (1133mm) = 35 Angle Big Corner Piece shortened by 20cm (1033mm) = 30 Angle Big Corner Piece shortened by 30cm (933mm) = 25 Angle Big Corner Piece shortened by 0cm (833mm) = 19 Angle 8

9 Ground System Mounting 1.0 Hold on the ground GSE Ground SystEM (1x6 portrait) 1x6 portrait /- 20mm

10 Ground System Mounting 2.0 Assemble the Try Squares and the Z Rail (réf., 5, 6, 11, 12, 1, 15, 16, 17, 18) Attach the Frontal and back Try squares on the corner pieces using the supplied screws (ref.,5,11,12). Tighten the screws M6, M8, and M10 at a maximum of 10Nm Position the Z bar to locate the modules fixation points. It is possible to adjust this Z bar to the exact size of the modules by adjusting the splint (ref. 6) Assemble the bar using the supplied splint (ref. 16, 17, 18) Adjust the size of your installation if needed to the size of your modules making sure you are leaving a 5mm spacing between modules for wind passage. 10

11 Ground System Mounting 3.0 Attach the modules (réf. 13, 1, 15) Attach the modules using the supplied screws (ref. 1 and 15) making sure to leave a an even space between modules (5mm) Certain frames do not allow for the tightening of the bolt in the frame. In that case, it is recommended for example to use a stainless steel self-tapping screw /6 x 15mm (not supplied) : Use this fixation method for full frames. Frame In case the holes do not correspond to the spacings of the ones on your modules, it is possible to drill the Z bar after having drilled the holes when positioning the module. sheet metal screws 11

12 Ground System Mounting.0 System Ballasting Ballast the structure with the most adapted solution for your installation. The ballasting needs to be adjusted according to the inclination of the modules and the climate exposure of the installation (cf. wind rues NV65) By default, with a standard 0 inclination, a ballasting of 80Kg is recommended (=120Kg per panel) Examples of possible ballasting : Volumetry 0.15 m 3 Concrete Slab of 00x00x37mm (12.8Kg) Possibility to put 20 slabs per box, i.e 256Kg per box, hence = 512 Kg Total Dry Sand : 1m 3 of dry sand = 1800Kg Possibility to insert 150L of sand per box, i.e 270Kg per box = 50Kg Total Gravels /20 : 150Kg/m 3 Possibility to fill the boxes with 217.5Kg of gravel, i.e 35Kg Total In case of important wind gusts, it is recommended to fix the system to the ground using adapted fixations at the bottom of the boxes. An average of 120Kg per module is enough. Electrical Connection You can now implement the electrical part of the installation. Connect the structure to the earth. You can fix your micro inverters on the frame of the structure Please respect all security recommendations regarding cables burying Please respect also the electric norms of the electric guide UTE C

13 Notes 13

14 1 Notes

15 Notes 15

16 GSE GROUND SYSTEM is a patented product by GROUPE SOLUTION ENERGIE Your distributor : GROUPE SOLUTION ENERGIE rue du Docteur Bauer SAINT OUEN - Tél. : +33(0) Fax : +33(0) contact@segroup.fr