installation care & maintenance instructions lifecycledecking.com 25-year limited residential warranty 20-year limited commercial warranty

Size: px

Start display at page:

Download "installation care & maintenance instructions lifecycledecking.com 25-year limited residential warranty 20-year limited commercial warranty"

Elwin Hensley
5 years ago
Views:

1 installation care & maintenance instructions lifecycledecking.com 25-year limited residential warranty 20-year limited commercial warranty

Installation Instructions As with any building project, use proper

Always follow local building and safety codes.

) and is backed by a 25-year limited residential and a 20-year limited

For complete warranty details, please visit our website at www.

General Cleaning & Maintenance Instructions In an outdoor environment,

2 Installation Instructions As with any building project, use proper eye, ear, and lung protection equipment. Always follow local building and safety codes. Warranty LifeCycle Composite Decking is manufactured by Advanced Environmental Recycling Technologies, Inc. (A.E.R.T.) and is backed by a 25-year limited residential and a 20-year limited commercial warranty against rot, decay and insect damage. For complete warranty details, please visit our website at General Cleaning & Maintenance Instructions In an outdoor environment, periodic cleaning will help keep your deck looking new. As with any flooring surface, periodic cleaning is recommended. The following are suggested cleaners for occasional maintenance. Corte-Clean Concrobuim For specific cleaning issues, please visit our website at

Decking Systems 2" 4" Board 1.5 3.5 (3.81 x 8.89 cm) LENGTH: 12 and 16 feet (3.66 and 4.

0 (2.54 x 12.70 cm) LENGTH: 8, 12, 16 and 20 feet (2.40, 3.66, 4.88 and 6.10 m) 1" x 6" Vantage 1.0 5.5 (2.

0 (1.90 x 5.08 cm) LENGTH: 12 feet (3.66 m) Trim Board 0.67 11.25 (1.70 x 28.57 cm) LENGTH: 12 feet (3.

LifeCycle deck or porch. 4" 4" Post 4.265 4.265 (10.83 x 10.83 cm) LENGTH: 51 inches (129.

81 x 3.21 cm) LENGTH: 38 inches and 12 feet (95.52 cm and 3.66 m) Magnum Railing 2.92 3.95 (7.42 x 10.

3 Decking Systems 2" 4" Board (3.81 x 8.89 cm) LENGTH: 12 and 16 feet (3.66 and 4.88 m) 2" 6" Board (3.81 x cm) LENGTH: 12 and 16 feet (3.66 and 4.88 m) 1" 5" Essential (2.54 x cm) LENGTH: 8, 12, 16 and 20 feet (2.40, 3.66, 4.88 and 6.10 m) 1" x 6" Vantage (2.54 x cm) LENGTH: 8, 12, 16 and 20 feet (2.40, 3.66, 4.88 and 6.10 m) Bull Nose / Edge Trim (1.90 x 5.08 cm) LENGTH: 12 feet (3.66 m) Trim Board (1.70 x cm) LENGTH: 12 feet (3.66 m) Railing Systems Our railing systems and accessories are designed to naturally complement your LifeCycle deck or porch. 4" 4" Post (10.83 x cm) LENGTH: 51 inches ( cm) Post Collar (13.97 x cm) Post Cap (13.97 x cm) Baluster (3.81 x 3.21 cm) LENGTH: 38 inches and 12 feet (95.52 cm and 3.66 m) Magnum Railing (7.42 x cm) LENGTH: 6 feet (1.82 m) To view our railing systems on completed decks, please visit the photo gallery at

Installation Tools Fasteners All you ll need is a hammer and screw gun, circular saw (carbide-tipped blade with fewer than 20 teeth is recommended), level, tape measure, rasp and blue chalk line.

4 Installation Tools Fasteners All you ll need is a hammer and screw gun, circular saw (carbide-tipped blade with fewer than 20 teeth is recommended), level, tape measure, rasp and blue chalk line. Manufacturer recommends blue chalk since other colored chalk may stain the deck. Each post requires two, 1/2-inch carriage bolts 8-inches (20.32 cm) minimum length with 1-1/4-inch flat washer on back with nut. For deck board fasteners, we recommend #7, 2-1/4-inch stainless steel trim head screws for the decking and railing. If you do not want the screw heads to show on the deck boards use the following technique: Using a #7, 2-1/4-inch stainless steel trim head screw, countersink the screw into the decking material approximately 1/4 of an inch (0.64 cm). Carbide-tipped blade with fewer Carbide-tipped than 20 teeth. blade with fewer than 20 teeth. Carbide-tipped blade with fewer than 20 teeth. Using your thumb, lightly push the displaced decking material over the hole left by the trim head screw. Carbide-tipped blade with fewer than 20 teeth. Tap with a hammer, this will cover the trim head screw with decking material. *Installation tips: Using a 2-inch driver bit allows you to better gauge screw depth. Tap hole with edge of hammer for best results. Hidden Fasteners Our products are compatible with most hidden fastener systems. Please consult the installation instructions provided by the hidden fastener manufacturer, or contact our Customer Service department at For your convenience, some common building code requirements are reprinted here: Residential minimum handrail height is generally 36-inches (91.44 cm). Multi-family minimum handrail height is sometimes 42-inches ( cm). Baluster maximum spacing is generally 4-inches (10.16 cm) clear distance between balusters**. Maximum gap between bottom rail and deck surface is generally 4-inches (10.16 cm).** Some codes require a 2-inch (5.08 cm) maximum gap for multi-family applications. *For additional cleaning tips visit w w w.lifecycledecking.com. ** Spacing note: The precise language is generally do not allow passage of a sphere 4-inch (10.16 cm) in diameter. Be sure to check on the tolerance requirements of your local building code.

5 Post & Decking Installation 1. Layout and install joists at either 16-inch (40.64 cm) on-center (OC) when decking will be installed perpendicular to the joists, or 12-inch (30.48 cm) OC when deck boards will be installed diagonally or at an angle to the joists*. Joists must be level. 16" (40.64 cm) OC 12"(30.48 cm) OC 2. Attach posts to decking frame. DO NOT NOTCH POSTS. The maximum distance from center of post to center of post is 72-inches. ( cm) Square and level posts. A. Block posts and attach to rim joists with two bolts (1/2-inch carriage bolts 8-inch (20.32 cm) - minimum length with 1-1/4-inch flat washer and nut on back). Corner Post Blocking Interior View Corner Post Blocking Exterior View Bolt positions: The top bolt to be no more than 3-inches (7.62 cm) below the finished deck surface and the bolt spacing to be no less than 4-inches (10.16 cm) on-center. *For more information regarding technical specifications, please visit

6 3. Install LifeCycle decking using 2-1/4-inch, #7 stainless steel trim head screws, two screws per board per joist recommended. Screws should be a minimum of 1/2-inch (1.27 cm) from the board end. 1/8" (0.32 cm) Gap 1/4" (0.64 cm) Gap A. Allow 1/4-inch (0.64 cm) side-to-side spacing between deck boards. Allow 1/8-inch (0.32 cm) or greater end-to-end spacing between ends of boards butt joints. If installing in freezing weather, leave 1/4-inch (0.64 cm) butt joints. B. Cut deck boards to fit around post. Leave 1/8-inch (0.32 cm) gap between board and post. *Installation tips: Double joist at butt joint to ensure plenty of room for fasteners. Pre-drill using a 7/64-inch (0.25 cm) bit when too close to the edge to prevent splitting. Drive screw at a slight angle into joist. C. Staggering the butt joints on long decks usually improves the overall appearance of the finished deck. Some people also prefer a distinctive pattern for the deck boards. To achieve an interesting design, install a pattern board, which eliminates butt joints. D. Once the boards are in place, adjust the blade depth of your saw to match the thickness of your deck boards. Use a blue chalk line to mark your cut and go. To avoid staining the deck boards, use blue carpenter s chalk. Rasp the edges to finish. 4. Slip post collar over post onto deck if installing. *Installation tips: Router or rasp end of deck board using 1/4-inch round for a finished look. Allow 3/16-inch (0.47 cm) overhang for any rim joist imperfections (straight). If you choose not to use the trim board, maximum recommended overhang is 1-1/2-inches (3.81 cm).

7 Railing Installation Railing Orientation - Magnum Railing: To use the magnum railing, the top magnum rail must be installed with the long leg (4-inch, cm) in the horizontal orientation. The balusters sit on the ledge of the bottom leg of the bottom magnum rail and are covered by the top magnum rail leg. The top and bottom magnum rails allow the balusters to face either toward or away from the deck depending on which way the consumer prefers the rail system to be installed. For ease of installation, your railing kit comes with the following pieces: 2 6-foot (1.82 m) magnum railings (one top and one bottom rail) 14 balusters 1 post 5. Cut two temporary blocks from scrap material to the height you want the toe sweep, no less than 2-inches (5.08 cm) nor greater than 4-inches (10.16 cm). Place on inside of posts sitting on decking. A. Set bottom magnum rail on blocks (with the 4-inch (10.16 cm) leg resting on the blocks) and center on post. B. Place baluster against post and sit it on the bottom magnum rail (1-1/4-inch (3.18 cm) side against the post). 4" (10.16 cm) Baluster 3" (7.62 cm) 1-1/4" (3.18 cm) Temporary Blocks 2" (5.08 cm) x 4" (10.16 cm) *Installation tip: Use clamps to secure for easier installation. C. Using 2-1/4-inch, #7 stainless steel trim head screws, secure baluster to post, two screws at each end, and four additional screws evenly spaced between the end connections. D. Place second baluster against opposite post and repeat step C.

8 6. 7. Secure bottom magnum rail to each post baluster using two, 2-1/4-inch, #7 stainless steel trim head screws, repeat on other end of bottom magnum rail. Place top magnum rail on balusters (see railing orientation for details) and repeat fastening as in step 6. In addition, angle (toe nail) two, 2-1/4-inch, #7 stainless steel trim head screws from top magnum rail directly into each post. 8. Place a support block every two feet between bottom rail and decking for support. Secure support block with one, 2-1/4- inch, #7 stainless steel trim head screw through the bottom rail into the support block.

9 9. Use the formula below to determine the amount of balusters you need and the spacing between them. Measure the distance in inches between the inside of one post baluster to the inside of the other post baluster. This is your total space. 10. Attach baluster to top and bottom magnum rails using one, 2-1/4-inch, #7 stainless steel trim head screws. 4-inch (10.16 cm) maximum distance between balusters, visible opening check local building code. A. Divide the total space by 5, and round it off to a whole number. This is the number of additional balusters you need. B. Multiply the value in (A) by 1.5 and subtract it from your total space. *Installation tip: 3-1/2-inches (8.89 cm) between balusters is always a good starting point. C. Divide the value in (B) by the value of (A+1). This is the spacing between the balusters. You may want to cut two spacer blocks from scrap material or a baluster, the same width as answer C, and use these two spacers at top and bottom to place each baluster Attach post caps to top of post. *Installation tip: Quality outdoor adhesive can be used for caps. Additionally, for a finished look, install trim boards over the rim joists. Position flush with the top of the decking. A. Attach using 2-1/4-inch, #7 stainless steel trim head screws. One screw through the end or side of the decking, and three screws into the rim joist vertically every inches ( cm). B. We recommend putting the screw through the thickest part of the deck board (center between the top of the board and the bottom of a rib) when attaching the trim board, then the other three into the rim joist.

10 45-Degree Railing 13. Attach posts to decking frame. Square to straight side of rim joist and level. Follow procedures 2-4 to install posts and decking. 14. Determine the angle of the top magnum rail. A. Lay a top magnum rail centered on top of the two posts and mark angle (see railing orientation) and cut. B. Mark and cut the bottom magnum rail the same way, making sure to lay the 4-inch (10.16 cm) leg on the posts. 15. A. Place bottom magnum rail on blocks that are cut to the toe sweep height desired, no less than 2-inches (5.08 cm) nor greater than 4-inches (10.16 cm) 4-inch (10.16 cm) leg lying on blocks. B. Place baluster with 45-degree cut side against the post positioned at the 45-degree corner and sit on the bottom magnum rail. Attach it to the post using procedure #5C. C. Place a regular baluster against the diagonal baluster, sitting on bottom magnum rail and attach with three, 2-1/4-inch, #7 stainless steel trim head screws, evenly spaced top to bottom. 16. Finish with steps #5D through #11 with the exception of the post baluster that has been installed already in this 45-degree section (step #14).

11 Stair Railing 17. Attach posts to stair stringers (stringers should be 2-feet x 10-inch (0.60 m x cm) and placed 12-inch (30.48 cm) OC or less). Square posts to stringers and level. Be sure posts measure no more than 72-inches ( cm) from outside to outside at the angle of the stairway when using as a stair rail. Guard rail sections are sold in 72-inch ( cm) lengths and must be trimmed to fit between the posts. Allow for decrease in length from angle cuts. A. Follow step #2 to install posts to stair stringers (use corner post blocking method). 72" Maximum ( cm) 18. Install deck boards. Boards may be flush with riser or extend past the riser by 1-inch (2.5 cm). Use two, 2-1/4-inch, #7 stainless steel trim head screws per board per stringer. A. Optional: Cut and install kick boards (deck boards) along each stair rise. B. Install post collars if desired. C. Cut and install trim board on stringers if desired. Use procedures in step #12.

12 19. Lay a top and bottom magnum rail along the edges of the steps and up next to the post. A. Position both rails for marking with the 2-5/8-inch (6.66 cm) leg lying on the steps. B. Mark the rails on the inside faces of the two upright posts. 72" ( cm) C. Cut each rail along this mark (line). 20. Position bottom magnum rail 1/2-inch (1.27 cm) above edges of steps (check local code) support on blocks cut from scrap material. 21. Cut ends of two balusters at the same angle as the top and bottom magnum rails and use them as the post balusters. 22. To complete stair railing follow steps #5B through #11.

13 Understructure System Installation Solid Surface Installation Techniques (Concrete slab or rooftop) Due to varying soil conditions, building requirements, weather conditions, and end uses it is impractical to issue blanket construction requirements for the substructure. For rooftop applications, consult a roofing specialist for a suitable underlayment material. Exercise extreme care so that fasteners don t penetrate roof surface. It is the installer s responsibility to ensure that roof construction is safely supported to the installed terrace system. It is the installer s responsibility to ensure that all applicable building codes are met. It is the installer s responsibility to ensure that sufficient anchorage is used to resist any uplift requirements. Understructure fixed directly to supporting surface Understructure supported by protective underlayment Understructure supported by blocks with protective underlayment Garden Installation Techniques Due to varying soil conditions, building requirements, weather conditions, and end uses, it is impractical to issue blanket construction requirements for the substructure. It is the installer s responsibility to ensure that all applicable building codes are met. It is the installer s responsibility to ensure that sufficient anchorage is used to resist any uplift requirements. It is the installer s responsibility to ensure that a stable substructure is constructed. Installation on piers or curbstones Understructure unsupported span length* Installation on concrete blocks Installation in concrete *For more information regarding technical specifications, please visit

14 General Installation FIGURE 1 1. Allow a 0.6 cm (min.) gap between understructure and the stable structure. 2. Align understructure parallel to the direction of drainage. Space understructure in accordance with span chart.* 3A. Space understructure butt joints 0.6 cm. 3B. Inside of understructure to inside of understructure (from span chart)*. (3A) Butt Joint Figure 1 (1) (2) FIGURE 2 (3B) 4. Anchor understructure to concrete with 0.6 cm (min.) SS, HDG, or equivalent corrosion resistant anchors. Minimum penetration depth in to slab is 4.5 cm. 5. Place anchors 2.5 cm from each end. Understructure Figure 2 (5) (4) (4) 1 meter (max. spacing between anchors) on perimeter. NOTE: Install anchors according to manufacturer s instructions. Countersink heads below surface of the understructure. Check Local Building Codes to Make Sure Specified Anchors Meet or Exceed All Requirements.

15 Composite Deck Screw Installation FIGURE 1A 1A. 0.4 cm (or equivalent to #7) SS composite trim head deck screw. Minimum length for screws is the understructure thickness + deck board thickness - 6mm. Install two per deck board at every understructure location. 2A. Place screws approximately 2.5 cm from edge of board. 3A cm space. FIGURE 1B Top View: 1B. At deck board butt joints, fasten each end with two deck screws. Locate screws approximately 2.5 cm from end of board. 2B cm (min.) spacing at deck board butt joints. (1A) (2A) Anchor (3A) Composite Understructure Figure 1A Concrete Patio Slab (2B) (1B) Figure 1B *For more information regarding technical specifications, please visit

16 Hidden Deck Fastener Installation FIGURE 1A 1A cm spacing. FIGURE 1B Top View: 1B. Use two hidden fasteners per understructure location at deck board butt joints (as shown). 2B cm (min.) board spacing at butt joints. (1A) Hidden deck fastener Anchor Composite Understructure Figure 1A Concrete Patio Slab (1B) For cases where the understructure width is insufficient to accommodate two fasteners, install a second member running parallel to allow enough room for two fasteners. Figure 1B (2B) NOTE: Install according to manufacturer s recommended instructions.

17 Typical Installation FIGURE 1 Boards shown installed perpendicular to the understructure. If boards are installed at 45 to the understructure, understructure spacing is reduced by approximately 10 cm. Please reference the span chart* for the proper spacing for your specific installation. 1. Install first course of boards on the side opposite the structure. 2. Size last row of boards to fit. Leave 6mm (min.) gap between the board and the stable structure. 3. For a finished look, rout board ends and cut edges with a 0.3 cm radius bit. (3) Figure 1 (1) (2) Installation Fascia FIGURE 2 (5) Figure 2 1. Miter fascia corners for a finished look. 2. Install fascia with 0.4 cm (or equivalent to #7) SS trim head composite deck screws. Minimum length is fascia thickness 2.5 cm. Fasten approximately 2.5 cm from each end, no more than.3 meters apart meter (max.) fastener spacing for fascia installation 4. Allow 0.6 cm (min.) between bottom of fascia and slab for drainage. 5. Allow a 0.6 cm gap between the end of fascia and the stable structure. (4) (2) (1) (3) *For more information regarding technical specifications, please visit

19 For more information visit w w w.lifecycledecking.com

20 Your Authorized Dealer: For more information on our products, visit These railing system components are to be installed with strict accordance with the procedures described in these LifeCycle Installation instructions. Testing these railing systems has shown that they meet the requirements of the major model building codes in the U.S. Colors shown are as close to actual as printing reproduction will allow. LifeCycle professional grade decking and railing systems and accessories are manufactured by Advanced Environmental Recycling Technologies (A.E.R.T.). Under U.S. patent # and covered under ESR It s always better when you work with nature. Remember to recycle. LifeCycle is a registered trademark of Advanced Environmental Recycling Technologies, Inc Advanced Environmental Recycling Technologies, Inc. June 2011.

installation care & maintenance instructions moistureshield.com limited lifetime warranty

installation care & maintenance instructions 866.729.2378 moistureshield.com limited lifetime warranty It s comforting to know that you re about to build a deck that gives you every possible advantage.